Search Results (399)

This study presents a comprehensive non-destructive evaluation of a broad range of construction materials using the impulse excitation of vibration (IEV) technique. Tested specimens included low- and normal-strength concrete, fiber-reinforced concrete (with basalt, polypropylene, and glass fibers), lime mortars (NHL-2 and -3.5), plaster, and clay bricks (light and dark). Compressive and flexural strength tests complemented dynamic resonance testing on the same samples to ensure full mechanical characterization. Flexural and torsional resonance frequencies were used to calculate dynamic elastic modulus, shear modulus, and Poisson’s ratio. Strong correlations were observed between dynamic elastic modulus and shear modulus, supporting the compatibility of dynamic results with the classical elasticity theory. Flexural frequencies were more sensitive to material differences than torsional ones. Fiber additives, particularly basalt and polypropylene, significantly improved dynamic stiffness, increasing the dynamic elastic modulus/compressive strength ratio by up to 23%. In contrast, normal-strength concrete exhibited limited stiffness improvement despite higher strength. These findings highlight the reliability of IEV in mechanical properties across diverse material types and provide comparative reference data for concrete and masonry applications. Full article

A concentric double-flange butterfly valve (DN-500, PN-10) was analyzed to examine its dynamic behavior and internal fluid flow across multiple opening angles. Finite Element Analysis (FEA) was employed to determine natural frequencies, mode shapes, and effective mass participation factors (EMPFs) for valve positions at 30°, 60°, and 90°. The valve geometry was discretized using a curvature-based mesh with linear elastic isotropic properties for 1023 carbon steel. Lower-order vibration modes produced global deformations primarily along the valve disk, while higher-order modes showed localized displacement near the shaft–bearing interface, indicating coupled torsional and translational dynamics. The highest EMPF in the X-direction occurred at 1153.1 Hz with 0.2631 kg, while the Y-direction showed moderate contributions peaking at 0.1239 kg at 392.06 Hz. The Z-direction demonstrated lower influence, with a maximum EMPF of 0.1218 kg. Modes 3 and 4 were critical for potential resonance zones due to significant mass contributions and directional sensitivity. Computational Fluid Dynamics (CFD) simulation analyzed flow behavior, pressure drops, and turbulence under varying valve openings. At a lower opening angle, significant flow separation, recirculation zones, and high turbulence were observed. At 90°, the flow became more streamlined, resulting in a reduction in pressure losses and stabilizing velocity profiles. Full article

This paper presents a comprehensive study of torsional stick–slip vibrations in rotary drilling systems through a comparison between two lumped parameter models with differing complexity: a simple two-degree-of-freedom (2-DOF) model and a complex high-degree-of-freedom (high-DOF) model. The two models are developed under identical boundary conditions and consider an identical nonlinear friction torque dynamic involving the Stribeck effect and dry friction phenomena. The high-DOF model is calculated with the Finite Element Method (FEM) to enable accurate simulation of the dynamic behavior of the drill string and accurate representation of wave propagation, energy build-up, and torque response. Field data obtained from an Algerian oil well with Measurement While Drilling (MWD) equipment are used to guide modeling and determine simulations. According to the findings, the FEM-based high-DOF model demonstrates better performance in simulating basic stick–slip dynamics, such as drill bit velocity oscillation, nonlinear friction torque formation, and transient bit-to-surface contacts. On the other hand, the 2-DOF model is not able to represent these effects accurately and can lead to inappropriate control actions and mitigation of vibration severity. This study highlights the importance of robust model fidelity in building reliable real-time rotary drilling control systems. From the performance difference measurement between low-resolution and high-resolution models, the findings offer valuable insights to optimize drilling efficiency further, minimize non-productive time (NPT), and improve the rate of penetration (ROP). This contribution points to the need for using high-fidelity models, such as FEM-based models, in facilitating smart and adaptive well control strategies in modern petroleum drilling engineering. Full article

Energy generation from renewable sources has increased exponentially worldwide, particularly wind energy, which is converted into electricity through wind turbines. The growing demand for renewable energy has driven the development of horizontal-axis wind turbines with larger dimensions, as the energy captured is proportional to the area swept by the rotor blades. In this context, the dynamic loads typically observed in wind turbine towers include vibrations caused by rotating blades at the top of the tower, wind pressure, and earthquakes (less common). In offshore wind farms, wind turbine towers are also subjected to dynamic loads from waves and ocean currents. Vortex-induced vibration can be an undesirable phenomenon, as it may lead to significant adverse effects on wind turbine structures. This study presents a two-dimensional transient model for a rigid body anchored by a torsional spring subjected to a constant velocity flow. We applied a coupling of the Fourier pseudospectral method (FPM) and immersed boundary method (IBM), referred to in this study as IMERSPEC, for a two-dimensional, incompressible, and isothermal flow with constant properties—the FPM to solve the Navier–Stokes equations, and IBM to represent the geometries. Computational simulations, solved at an aspect ratio of $\varphi =4.0$, were analyzed, considering Reynolds numbers ranging from $Re=150$ to Re = 1000 when the cylinder is stationary, and $Re=250$ when the cylinder is in motion. In addition to evaluating vortex shedding and Strouhal number, the study focuses on the characterization of space–time symmetry during the galloping response. The results show a spatial symmetry breaking in the flow patterns, while the oscillatory motion of the rigid body preserves temporal symmetry. The numerical accuracy suggested that the IMERSPEC methodology can effectively solve complex problems. Moreover, the proposed IMERSPEC approach demonstrates notable advantages over conventional techniques, particularly in terms of spectral accuracy, low numerical diffusion, and ease of implementation for moving boundaries. These features make the model especially efficient and suitable for capturing intricate fluid–structure interactions, offering a promising tool for analyzing wind turbine dynamics and other similar systems. Full article

This paper proposes a hybrid methodology for one-step-ahead torsional torque estimation in an electric drive with an elastic connection. The approach integrates Nonlinear Autoregressive Neural Networks with Exogenous Inputs (NARX NNs) and model-based feedback. The NARX model uses real-time and historical motor speed and torque signals as inputs while leveraging physics-derived torsional torque as a feedback input to refine estimation accuracy and robustness. While model-based methods provide insight into system dynamics, they lack predictive capability—an essential feature for proactive control. Conversely, standalone NARX NNs often suffer from error accumulation and overfitting. The proposed hybrid architecture synergises the adaptive learning of NARX NNs with the fidelity of physics-based feedback, enabling proactive vibration damping. The method was implemented and evaluated on a two-mass drive system using an IP controller and additional torsional torque feedback. Results demonstrate high accuracy and reliability in one-step-ahead torsional torque estimation, enabling effective proactive vibration damping. MATLAB 2024a/Simulink and dSPACE 1103 were used for simulation and hardware-in-the-loop testing. Full article

This paper focuses on the influence of torsional loading on the vibration-based unbalance fault diagnosis technology under variable-speed conditions. The coupled flexural–torsional nonstationary governing equations of motion are obtained and solved numerically. Taking the short-time chirp Fourier transform from the acceleration signal, which is determined from the numerical solutions, the influence of variable loading on the magnitude of the fundamental rotational harmonic—a diagnostic feature for conventional unbalance diagnosis technology—as well as its speed-invariant version for novel unbalance diagnosis technology is assessed. Numerical assessment shows that despite the stationary conditions, where the first rotational harmonic magnitude is independent from the torsional load, the conventional unbalance technology depends on the variable torsional load. However, the novel speed-invariant diagnostic technology is independent of the variable torsional load. The dependency of the conventional unbalance fault diagnosis technology on the variable torsional load and the independency of the novel speed-invariant unbalance diagnostic technology on the variable loading are justified by performing thorough experimental investigations on a variable-speed wind turbine with a permissible level of unbalance. Full article

The torsional, lateral, and axial vibrations that occur during drilling operations have negative effects on the drilling equipment. These negative effects can cause huge economic impacts, as the failure of drilling tools results in wasted materials, non-productive time, and substantial expenses for equipment repairs. Many researchers have tried to reduce these vibrations and have tested several models in their studies. In most of these models, the drill string used in oil wells behaves like a rotating torsion pendulum (mass spring), represented by different discs. The top drive (with the rotary table) and the BHA (with the drill pipes) have been considered together as a linear spring with constant torsional stiffness and torsional damping coefficients. In this article, three models with different degrees of freedom are considered, with the aim of analyzing the effect of variations in the stiffness and damping coefficients on the severity of torsional vibrations. A comparative study has been conducted between the three models for dynamic responses to parametric variation effects. To ensure the relevance of the considered models, the field data of torsional vibrations while drilling were used to support the modeling assumption and the designed simulation scenarios. The main novelty of this work is its rigorous comparative analysis of how the stiffness and damping coefficients influence the severity of torsional vibrations based on field measurements, which has a direct application in operational energy efficiency and equipment reliability. The results demonstrated that the variation of the damping coefficient does not significantly affect the severity of the torsional vibrations. However, it is highly recommended to consider all existing frictions in the tool string to obtain a reliable torsional vibration model that can reproduce the physical phenomenon of stick–slip. Furthermore, this study contributes to the improvement of operational energy efficiency and equipment reliability in fossil energy extraction processes. Full article

Rotating machinery is essential in various industrial fields, and growing demands for high performance under harsh operating conditions have heightened interest in fault diagnosis and prognostic technologies. However, a major challenge in fault diagnosis research lies in the scarcity of data, primarily due to the inability to deliberately introduce faults into machines during actual operation. In this study, a physical model is proposed to realistically simulate the system behavior of a ship’s turbo-rotating machinery by coupling the torsional and lateral vibrations of the rotor. While previous studies employed simplified single-shaft models, the proposed model adopted gear mesh interactions to reflect the coupling behavior between shafts. Furthermore, the time-domain response of the system is analyzed through state-space transformation. The proposed model was applied to simulate imbalance and gear teeth damage conditions that may occur in marine turbo-rotating systems and the results were compared with those under normal operating conditions. The analysis confirmed that the model effectively reproduces fault-induced dynamic characteristics. By enabling rapid implementation of various fault conditions and efficient data acquisition data, the proposed model is expected to contribute to enhancing the reliability of fault diagnosis and prognostic research. Full article

Drilling oil and gas wells is a complex process that requires a combination of several parameters to dig into the ground. Inappropriate drilling parameter settings and reaction forces can lead to unwanted vibrations, which can negatively impact the drill string and cause damage to drill bits. To reduce unwanted oscillations, drilling vibration modeling is the first approach used to determine the behavior of the drill string under various conditions. Natural frequencies, one of the modal characteristics of a vibrating drill string, can be estimated by analytical or numerical models. However, as the field conditions become more complicated, analytical models become increasingly difficult to use, and alternative approaches must be adopted. The main objective of this paper is to investigate the natural frequencies of drill strings with real geometry under coupled vibration modes using both analytical and finite element methods. This study bridges the literature gap in modeling stepped drill string geometries, which are usually represented as uniform beams. This paper used analytical and finite element models to determine the drill string’s lateral, axial, and torsional natural frequencies under varying lengths of drill pipes and drill collars. To assess the reliability of finite element models under complex geometry, the drill string was approximated as a stepped beam rather than a uniform beam. Then, a comparison was made with analytical models. The results showed that the length of drill pipes has a pronounced effect on the natural frequencies of the overall drill string for the three vibrational modes, while drill collar length only has a notable impact on the torsional mode. These findings contribute to drilling systems’ reliability and efficiency in the oil and gas energy sector. Full article

The precise measurement of crankshaft torsional vibration is critical for diesel engine reliability, yet it is often compromised by systematic errors from toothed disc runout. To address this challenge, this paper elucidates the dual mechanism of these errors, which manifest as micro-level voltage fluctuations in signal and macro-level time-domain deviations. Based on this understanding, a composite compensation method is proposed. First, a dual-line approximation method is presented for preprocessing the raw sensor signals, aiming to eliminate the distortion in rotational speed calculations caused by anomalous voltages. Second, a synchronous sampling scheme based on the differential measurement principle is developed. This scheme utilizes a symmetrically arranged dual-sensor structure to suppress runout errors and is combined with a time-domain feature reconstruction technique to restore the true rotational speed signal. Validation on a custom-built universal joint torsional vibration test rig demonstrates that the proposed method can effectively eliminate systematic deviations arising from toothed disc runout, thereby significantly enhancing the accuracy of torsional vibration measurements. The measurement method presented in this paper offers a valuable reference for the high-precision measurement of engine torsional vibration characteristics. Full article

Machining Nomex honeycomb cores is essential for manufacturing components that meet the stringent requirements of industrial sectors, but the complexity of this type of structure material requires specialized techniques to minimize defects, ensure optimal surface quality and extend cutting tool life. For this reason, an innovative machining technology based on longitudinal–torsional ultrasonic vibration assistance has been integrated into a CZ10 combined cutting tool, with the aim of optimizing the efficiency of conventional machining processes. To this end, a three-dimensional numerical model based on the finite element method, developed using Abaqus/Explicit 2017 software, was used to simulate the complex interactions between the cutting tool and the thin walls of the structures to be machined. This study aimed to validate the numerical model through experimental tests, quantifying the surface condition, cutting force and tool wear, while evaluating the impact of key machining parameters, such as feed rate and wall thickness, on process performance. The obtained results reveal a substantial reduction in cutting forces, varying from 20 to 40%, as well as a notable improvement in surface finish and a significant extension of tool life. These conclusions open up new perspectives for the optimization of industrial processes, particularly in high-demand sectors such as aeronautics. Full article

During prolonged deployment, deep-sea acoustic submerged buoys may undergo displacement and torsional deformation of their main floating body under turbulent flows, which degrades the quality of acquired sensor data and introduces vibration-induced noise that interferes with acoustic measurements. This paper presents a novel structural design for acoustic buoy main bodies based on hydrodynamic principles. We performed fluid-structure interaction (FSI) simulations to evaluate the dynamic response characteristics of the structure in deep-sea conditions, including computational analysis of velocity and pressure field distributions surrounding the buoy. Leveraging pressure data derived from computational fluid dynamics (CFD) simulations, we developed an innovative vibration noise quantification methodology. This approach employs plane wave excitation with equivalent pressure magnitude to simulate hydrodynamic loading effects while incorporating tripartite coupling mechanisms among fluid, structural, and acoustic domains. The simulated vibration noise profiles establish environmental baseline noise levels for onboard acoustic monitoring instruments, thereby enhancing measurement fidelity. Full article

Fatigue failure, generated by local multi-axial random state stress, frequently occurs in many engineering fields. Therefore, it is customary to perform experimental vibration tests for a structural durability assessment. Over the years, a number of testing methodologies, which differ in terms of the testing machines, specimen geometry, and type of excitation, have been proposed. The aim of this paper is to describe a new testing procedure for random multi-axial fatigue testing. In particular, the paper presents the experimental set-up, the testing procedure, and the data analysis procedure to obtain the multi-axial random fatigue life estimation. The originality of the proposed methodology consists in the experimental set-up, which allows performing multi-axial fatigue tests with different normal-to-shear stress ratios, by choosing the proper frequency range, using a single-axis exciter. The system is composed of a special designed specimen, clamped on a uni-axial shaker. On the specimen tip, a T-shaped mass is placed, which generates a tunable multi-axial stress state. Furthermore, by means of a finite element model, the system dynamic response and the stress on the notched specimen section are estimated. The model is validated through a harmonic acceleration base test. The experimental tests validate the numerical simulations and confirm the presence of bending–torsion coupled loading. Full article

The mechanical connection between a transmission system and an electric motor gives rise to a strong interaction between their respective dynamics. In particular, the coupling between an electric motor and a nonlinear spur gear transmission significantly influences the overall dynamic behavior of the integrated system. This study presents a detailed investigation into the electromechanical coupling effects between a permanent magnet synchronous machine (PMSM) and a nonlinear spur gear transmission. To focus on these effects, three configurations are analyzed: (i) a standalone gear pair model without motor interaction, (ii) a combined gear–motor system without dynamic coupling, and (iii) a fully coupled electromechanical system where the mechanical feedback influences motor control. The dynamic interaction between the motor’s torsional vibrations and the gear transmission is captured using the derivative of the transmission error as a feedback signal, enabling a closed-loop electromechanical model. Numerical simulations highlight the critical role of this coupling in shaping system dynamics, offering insights into the stability and performance of electric drive–gear transmission systems under different operating conditions. It also underscores the limitations of traditional modeling approaches that neglect feedback effects from the mechanical subsystem. The findings contribute to a more accurate and comprehensive understanding of coupled motor–gear dynamics, which is essential for the design and control of advanced electromechanical transmission systems in high-performance applications. Full article

In this study, a bending–torsional coupling vibration model of the hydro-turbine generator unit (HTGU) incorporating the gyroscopic effect is developed. Using numerical simulation grounded in the actual installation and operational parameters of a hydropower station in China, the vibration characteristics of the HTGU are analyzed under conditions with and without hydraulic excitation, as well as with and without consideration of the gyroscopic effect. Through numerical simulation, it was found that the difference in the x-direction vibration amplitude of the generator rotor between model 1 and model 2 during the start-up phase was less than 5%, indicating that the gyroscopic effect had no influence on the bending–torsional vibration of the HTGU during the start-up phase. However, after a certain period of time, the gyroscopic effect on the bending–torsional vibration of the unit gradually becomes apparent. The vibration amplitude in the x-direction of model 1 is 28% higher than that of model 2, and the amplitude difference in the y-direction reaches 19%. Furthermore, it was found that due to the effects of hydraulic excitation and gyroscopic force, the vibration characteristics of the generator rotor and the turbine runner in the x- and y-directions were different. Under hydraulic excitation, the amplitude of the y-direction vibration of the turbine runner in model 1 was 31% lower than that in model 2. The findings of this study provide a theoretical basis for the modeling and installation of hydro-turbine generator units (HTGUs). Full article