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25 pages, 7130 KB  
Article
Computational and Experimental Analysis on the Insulation Strength and Temperature Rise of 35 kV Electric-Slip Ring Prototype Used in Offshore Single-Point Mooring System
by Haiyan Wu, Wendong Li, Nenghui Wang, Fangzhou Lu, Yunyi Zhu, Gaopeng Shuai, Chuanfeng Wang and Jiayu Ye
Electronics 2026, 15(7), 1352; https://doi.org/10.3390/electronics15071352 (registering DOI) - 24 Mar 2026
Abstract
With the shift of oil and gas exploitation to deep seas, the 35 kV high-voltage electric slip ring in Single-Point Mooring (SPM) systems faces critical challenges of insulation failure and thermal failure, threatening operational safety. This study aims to investigate its insulation strength [...] Read more.
With the shift of oil and gas exploitation to deep seas, the 35 kV high-voltage electric slip ring in Single-Point Mooring (SPM) systems faces critical challenges of insulation failure and thermal failure, threatening operational safety. This study aims to investigate its insulation strength and temperature rise characteristics. A three-dimensional electric field model and a magnetic–thermal coupling model considering the skin effect were established using the finite element method (FEM). Simulations were conducted under four high-voltage configurations and various high-current operating conditions, followed by AC breakdown tests and high-current temperature rise experiments for validation. The results show that the maximum electric field (up to 19.53 kV/mm) concentrates at the inlet polytetrafluoroethylene (PTFE) bushing, which is the insulation weak point. The maximum temperature rise at the center ring can be predicted by a power-law model. Moreover, simulation results agree well with experimental data, confirming the reliability of the computational studies. This work provides a theoretical and experimental basis for the optimal design and safe operation of high-voltage slip rings in offshore SPM systems. Full article
(This article belongs to the Special Issue Polyphase Insulation and Discharge in High-Voltage Technology)
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17 pages, 1577 KB  
Article
Biogeochemical Processes Including Oxygen Dynamics in a Deep Lake During the Spring Thermal Bar: A Numerical Experiment
by Bair Tsydenov, Andrey Bart, Dmitriy Degi, Nikita Trunov and Vladislava Churuksaeva
Environments 2026, 13(4), 178; https://doi.org/10.3390/environments13040178 - 24 Mar 2026
Abstract
Biogeochemical processes, including the oxygen cycle, were investigated in Lake Baikal during the spring thermal bar using a coupled numerical model that takes into account the intraday variability of atmospheric parameters and contains the following variables: nitrate, ammonium, phosphate, oxygen, chlorophyll a, phytoplankton, [...] Read more.
Biogeochemical processes, including the oxygen cycle, were investigated in Lake Baikal during the spring thermal bar using a coupled numerical model that takes into account the intraday variability of atmospheric parameters and contains the following variables: nitrate, ammonium, phosphate, oxygen, chlorophyll a, phytoplankton, zooplankton, and small and large detritus. Nitrification, photosynthesis, remineralization, and respiration processes describe the biochemical dynamics of oxygen in the model. As a study area, the deep-water cross-section of Lake Baikal, Boldakov River–Maloye More Strait, was considered using meteorological data for June 2024 at the lake surface. Numerical results show that the thermal bar can contribute to the transport of dissolved oxygen and phyto- and zooplankton to the deeper layers of the lake. Full article
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27 pages, 2025 KB  
Article
Integration of Renewable Energy Sources into the DC Traction Power Supply System
by Iliya Iliev, Andrey Kryukov, Konstantin Suslov, Aleksandr Cherepanov, Aleksandr Kryukov, Ivan Beloev, Yuliya Valeeva and Hristo Beloev
Energies 2026, 19(7), 1590; https://doi.org/10.3390/en19071590 - 24 Mar 2026
Abstract
The growing importance of integrating renewable energy sources (RESs) into mainline railway traction networks stems from the sector’s substantial electricity demand, which is traditionally met by carbon-intensive thermal generation. This paper addresses the potential of wind power to enhance energy efficiency and reduce [...] Read more.
The growing importance of integrating renewable energy sources (RESs) into mainline railway traction networks stems from the sector’s substantial electricity demand, which is traditionally met by carbon-intensive thermal generation. This paper addresses the potential of wind power to enhance energy efficiency and reduce emissions in rail transport. It details the development of digital models for simulating DC traction power systems (TPSs) coupled with RESs, specifically wind turbines. Given the complexity of TPSs, effective integration requires digital modeling that accounts for their unique properties. The proposed methodology, based on phase coordinate algorithms, offers a universal and comprehensive framework. It enables the identification of various operational modes (normal, emergency, and special) for diverse network components, including traction networks, transmission lines, and transformers. These models were used to simulate real-world train operations, generating data on electrical parameter dynamics and transformer thermal conditions. The results confirm that wind integration can improve energy efficiency, validating the methodology’s practical applicability for RES projects in DC traction networks, including advanced high-voltage systems. Full article
(This article belongs to the Section F1: Electrical Power System)
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33 pages, 3319 KB  
Article
From Monitoring Data to Management Decisions: Causal Network Analysis of Water Quality Dynamics Using CEcBaN
by Sabrin Hilau, Yael Amitai and Ofir Tal
Water 2026, 18(6), 764; https://doi.org/10.3390/w18060764 - 23 Mar 2026
Abstract
Effective water resource management requires understanding the causal mechanisms driving water quality dynamics, yet extracting actionable insights from complex multivariate monitoring data remains a persistent challenge. This study presents CEcBaN (CCM-ECCM-Bayesian Networks), a decision-support tool that integrates Convergent Cross Mapping (CCM) for detecting [...] Read more.
Effective water resource management requires understanding the causal mechanisms driving water quality dynamics, yet extracting actionable insights from complex multivariate monitoring data remains a persistent challenge. This study presents CEcBaN (CCM-ECCM-Bayesian Networks), a decision-support tool that integrates Convergent Cross Mapping (CCM) for detecting dynamical coupling, Extended CCM (ECCM) for identifying temporal lags and causal directionality, and Bayesian network (BN) modeling for probabilistic scenario-based inference. The tool was designed to enable managers and researchers without programming expertise to reconstruct causal networks from routine monitoring data, distinguish direct from indirect effects, and evaluate intervention scenarios. CEcBaN was validated using four synthetic datasets with known causal structures, achieving superior specificity (0.83) and edge count accuracy (25% error) compared to Transfer Entropy (0.47 specificity, 139% error), Granger causality (0.82, 39% error), and the PC algorithm (0.83, 46% error). Application to Lake Kinneret, Israel, demonstrated the tool’s utility across three water quality challenges: (1) nitrogen cycling, where the nitrification pathway was reconstructed and seasonal stratification was identified as a key modulator (accuracy 0.931); (2) thermal dynamics, where a transition from atmosphere-driven to internally regulated heat transfer during stratification was revealed (2.1-fold increase in coupling strength); and (3) cyanobacterial bloom prediction, where prior phytoplankton community composition provided a 4–6-week early warning window (accuracy 0.846). CEcBaN advances causal inference in water resource management by making these analytical methods accessible through an intuitive interface. Full article
(This article belongs to the Special Issue Management and Sustainable Control of Harmful Algal Blooms)
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21 pages, 3115 KB  
Article
Low-Carbon Economic Dispatch and Settable Incentive-Based Demand Response for Integrated Electro–Heat–Hydrogen Energy Systems Based on Safety Transformer–PPO
by Jia Zhengjian, Yang Wanchun, Huang Xin, Liang Nan, Liu Yupeng, Wang Xiaojun and Song Yu
Energies 2026, 19(6), 1578; https://doi.org/10.3390/en19061578 - 23 Mar 2026
Abstract
This paper proposes a safety-constrained Transformer–PPO framework for low-carbon economic dispatch with settable incentive-based demand response (DR) in wind–PV integrated electro–thermal–hydrogen industrial-park energy systems. Hydrogen is modeled as exogenous hydrogen-domain demand and is satisfied through electrolyzer production and hydrogen inventory dynamics. A causal [...] Read more.
This paper proposes a safety-constrained Transformer–PPO framework for low-carbon economic dispatch with settable incentive-based demand response (DR) in wind–PV integrated electro–thermal–hydrogen industrial-park energy systems. Hydrogen is modeled as exogenous hydrogen-domain demand and is satisfied through electrolyzer production and hydrogen inventory dynamics. A causal Transformer captures long-horizon multi-energy coupling and intertemporal constraints and is trained with PPO under uncertainty. A dual-layer safety mechanism combines dual-variable (Lagrange multiplier) updates for statistical constraints with an execution-layer quadratic-programming action projection to enforce hard physical constraints, including operating limits, ramping, battery SOC, hydrogen inventory bounds, and energy balance. Baseline–verification–settlement rules and budget-ledger states are embedded to ensure verifiable response quantities and settlement outcomes that are traceable and independently recompilable. Case studies on a real industrial-park scenario in Inner Mongolia show reduced peak-hour maximum grid purchase demand and constraint violations, together with lower total cost, carbon cost, and curtailment penalties versus MILP, PPO-MLP, and Transformer–PPO without safety mechanisms. Full article
(This article belongs to the Special Issue Energy Systems: Optimization, Modeling, and Simulation)
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24 pages, 925 KB  
Review
GeoBIM for Geothermal Energy Efficiency in Buildings and Smart Cities: A Review
by Hugo Alexandre Silva Pinto, Luis M. Ferreira Gomes, Luis J. Andrade Pais, Miguel Nepomuceno, Luís Filipe Almeida Bernardo, Vanessa Gonçalves, Maria Vitoria Morais and Leonardo Marchiori
Smart Cities 2026, 9(3), 54; https://doi.org/10.3390/smartcities9030054 - 23 Mar 2026
Abstract
The global drive toward energy transition and carbon neutrality requires integrated and data-driven approaches for managing buildings and smart cities. Existing urban energy assessment frameworks remain fragmented and often lack multiscale interoperability between building-level models and territorial datasets. At the same time, shallow [...] Read more.
The global drive toward energy transition and carbon neutrality requires integrated and data-driven approaches for managing buildings and smart cities. Existing urban energy assessment frameworks remain fragmented and often lack multiscale interoperability between building-level models and territorial datasets. At the same time, shallow geothermal energy is emerging as an efficient and renewable solution for sustainable heating and cooling. To address these gaps, this study examines the potential of GeoBIM, the integration of Building Information Modeling (BIM) and Geographic Information Systems (GIS), as a unified framework for multiscale energy analysis and for supporting shallow geothermal applications. A systematic literature review was conducted based on the PRISMA framework, combining a systematic literature review using the Scopus database with the critical examination of representative case studies. The results show that GeoBIM-based modeling improves data quality, enhances thermal performance assessments, and supports the implementation of shallow geothermal systems, including energy piles and district-scale ground-coupled networks. Reported applications demonstrate energy consumption reductions exceeding 40% in certain urban contexts. Several research gaps and challenges were identified, particularly data interoperability issues, lack of standardization, computational complexity, and the need for specialized training. Overall, the review indicates that GeoBIM offers a promising pathway for optimizing resources, supporting informed decision-making, and advancing resilient and sustainable smart buildings and cities. Full article
(This article belongs to the Special Issue Energy Strategies of Smart Cities, 2nd Edition)
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23 pages, 8172 KB  
Article
Influence of Electrode–Tissue Contact Area on Parameter Sensitivity in Electrosurgical Monopolar Soft Coagulation: A Multiphysics Finite Element Study
by Christoph Busch, Stefan J. Rupitsch and Knut Moeller
Sensors 2026, 26(6), 1975; https://doi.org/10.3390/s26061975 - 21 Mar 2026
Viewed by 74
Abstract
Physics-based simulations are increasingly used to improve understanding of electrosurgical processes and to enable model-based estimation of tissue state when direct sensing is limited. The performance of such simulation-based virtual sensing approaches strongly depends on an accurate representation of the electrode–tissue interface. Despite [...] Read more.
Physics-based simulations are increasingly used to improve understanding of electrosurgical processes and to enable model-based estimation of tissue state when direct sensing is limited. The performance of such simulation-based virtual sensing approaches strongly depends on an accurate representation of the electrode–tissue interface. Despite its central role in electrical and thermal coupling, the influence of the electrode–tissue contact area has received limited attention in existing simulation studies. In this work, the influence of the electrode–tissue contact area on the sensitivity of key temperature-dependent tissue parameters was investigated for electrosurgical monopolar soft coagulation. Using a multiphysics finite element model under controlled boundary conditions, the sensitivity of maximum temperature development and necrotic tissue volume formation was analyzed with respect to varying contact areas and initial values of electrical conductivity, thermal conductivity, and effective heat capacity. The results demonstrate that parameter sensitivities are strongly contact-area-dependent. Electrical conductivity exhibits the most pronounced influence, particularly at larger contact areas, while thermal conductivity remains of minor relevance. In contrast, effective heat capacity significantly affects necrotic tissue volume formation, with increasing sensitivity for larger contact areas. These findings emphasize the importance of accurately accounting for electrode–tissue contact conditions in simulation-based analyses and clarify how contact-area-dependent sensitivities influence model-based tissue state estimation in electrosurgical coagulation. Full article
(This article belongs to the Special Issue Bioimpedance Measurements and Microelectrodes)
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24 pages, 4666 KB  
Article
Numerical Study on Heat Transfer Characteristics of Microchannel with Ferrofluid Under Influence of Magnetic Intensity
by Seong-Guk Hwang, Tai Duc Le and Moo-Yeon Lee
Micromachines 2026, 17(3), 383; https://doi.org/10.3390/mi17030383 - 21 Mar 2026
Viewed by 23
Abstract
Effective thermal management is critical for high-power lithium-ion batteries to mitigate excessive heat generation and ensure operational reliability. Failure to maintain a uniform temperature distribution can lead to accelerated capacity fading and severe safety risks, such as thermal runaway. In this study, a [...] Read more.
Effective thermal management is critical for high-power lithium-ion batteries to mitigate excessive heat generation and ensure operational reliability. Failure to maintain a uniform temperature distribution can lead to accelerated capacity fading and severe safety risks, such as thermal runaway. In this study, a ferrofluid-based magnetohydrodynamic (MHD) microchannel cooling system was numerically investigated to elucidate the influence of magnetic intensity, magnet geometry, and electrical boundary conditions on flow behavior and heat transfer performance for battery cooling applications. A fully coupled multiphysics model incorporating electromagnetic, fluid flow, and heat transfer phenomena was developed and validated against experimental and numerical data from the literature. The results show that increasing the applied voltage enhances current density and Lorentz force almost linearly, leading to significant flow acceleration and improved convective heat transfer. Electrical insulation effectively suppresses current leakage into the channel walls, increasing the average current density by up to 222% and the Lorentz force by more than 300%. Compared with a cylindrical magnet, a rectangular magnet provides a more uniform magnetic field distribution and stronger near-wall Lorentz forcing, resulting in superior cooling performance. Under a 4C discharge condition, the insulated rectangular magnet reduces the maximum battery temperature by approximately 30% and increases the average Nusselt number by up to 103% relative to the non-insulated case. The findings reveal the critical roles of magnetic-field-controlled flow symmetry and near-wall forcing in MHD-driven microchannels, and provide practical design guidelines for battery cooling systems with no moving mechanical parts and active electromagnetic flow control. Full article
(This article belongs to the Special Issue Complex Fluid Flows in Microfluidics)
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22 pages, 11546 KB  
Article
Expanded Polystyrene for Building Insulation: Effect of Graphite and Moisture on Thermophysical Properties
by Sereno Sacchet, Giovanni Paolo Lolato, Francesco Valentini, Maurizio Grigiante and Luca Fambri
Energies 2026, 19(6), 1558; https://doi.org/10.3390/en19061558 - 21 Mar 2026
Viewed by 20
Abstract
Improving the energy efficiency of the building envelope is critical for global decarbonization, yet a gap remains in the comprehensive thermophysical characterization of carbon-enhanced Expanded Polystyrene (EPS). This study evaluates the impact of expansion ratios and moisture content on the thermal behavior of [...] Read more.
Improving the energy efficiency of the building envelope is critical for global decarbonization, yet a gap remains in the comprehensive thermophysical characterization of carbon-enhanced Expanded Polystyrene (EPS). This study evaluates the impact of expansion ratios and moisture content on the thermal behavior of two commercial EPS grades, EPS-A (12.7 ± 0.5 kg/m3) and EPS-B (16.0 ± 1.1 kg/m3), investigating the counterintuitive role of graphite (1.4–1.8 wt.%) in enhancing the thermal insulation properties. Thermal conductivity and diffusivity were independently determined via Transient Plane Source (TPS) and Heat Flow Meter (HFM) methods across a 10–50 °C range, while specific heat capacity (cp) was analyzed using HFM and Differential Scanning Calorimetry (DSC) through the sapphire comparison method and Temperature-Modulated DSC (TOPEM®). Methodologically, it was found that standard HFM protocols are unsuitable for cp determination in low-density foams, yielding an average relative error of ±29%; conversely, the sapphire comparison method provided the most reliable results in agreement with theoretical expectations. Results indicate that the efficacy of graphite as a radiative shield is closely coupled with cellular morphology, proving significantly more effective in the higher expansion grade (EPS-A, 70 wt.% open porosity) than in the denser EPS-B. Furthermore, 30-day water immersion tests revealed that the higher open porosity of EPS-A facilitates increased water uptake of 144 ± 17 wt.% (compared to 97 ± 7 wt.% for EPS-B), causing the geometric densities of the two grades to converge and fundamentally altering thermal transport mechanisms. The study concludes that accurate thermal modeling of carbon-enhanced insulation requires careful selection of testing parameters, particularly when accounting for moisture-induced degradation in high-porosity systems. Full article
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23 pages, 6469 KB  
Article
Integrated CFD Modeling of Combustion, Heat Transfer, and Oxide Scale Growth in Steel Slab Reheating
by Mario Ulises Calderón Rojas, Constantin Alberto Hernández Bocanegra, José Ángel Ramos Banderas, Nancy Margarita López Granados, Nicolás David Herrera Sandoval and Juan Carlos Hernández Bocanegra
Processes 2026, 14(6), 1011; https://doi.org/10.3390/pr14061011 - 21 Mar 2026
Viewed by 48
Abstract
In this study, a three-dimensional simulation of a walking-beam reheating furnace was developed to improve the steel slab reheating process and reduce surface oxidation kinetics using computational fluid dynamics (CFD). Combustion, heat transfer, fluid dynamics, and chemical reaction models were integrated into the [...] Read more.
In this study, a three-dimensional simulation of a walking-beam reheating furnace was developed to improve the steel slab reheating process and reduce surface oxidation kinetics using computational fluid dynamics (CFD). Combustion, heat transfer, fluid dynamics, and chemical reaction models were integrated into the numerical framework of this study. In addition, dynamic mesh remeshing was coupled through user-defined functions (UDFs), enabling the simultaneous simulation of slab movement and evolution of the involved transport phenomena. Turbulence was modeled with the realizable k-ε formulation, combustion with the Eddy Dissipation model, and radiation with the P-1 model coupled with WSGGM to include CO2 and H2O gas radiation. Scale formation was modeled using customized functions based on Arrhenius-type kinetics and Wagner’s oxidation model, evaluating its growth as a function of time, temperature, and furnace atmosphere. The predicted thermal evolution inside the furnace was validated using industrial data, yielding an average deviation of 5%. Furthermore, the proposed operating conditions led to an average slab temperature of 1289.77 °C at the exit of the homogenization zone, which was 16 °C higher than that under the current operation but still within the target range (1250 ± 50 °C). The reduction in combustion air decreased energy losses and improved product quality, lowering the molar oxygen content in the furnace atmosphere from 4.9 × 102 mol to 6.7 × 101 mol. Additionally, annual savings of 4,793,472 kg of natural gas and 13,884 tons of steel were estimated owing to reduced oxidation losses. The proposed air–fuel adjustment led to estimated annual energy savings (equivalent to 4,793,472 kg of natural gas) and a reduction in material loss due to oxidation from 4.5% to 3.75% (an absolute reduction of 0.75 percentage points; relative reduction ≈ 16.7%), which has a significant industrial impact on metal conservation and descaling cost reduction. Although there are CFD studies on plate overheating and scale growth separately, this work presents three main contributions: (1) the integration, within a single numerical framework, of combustion, radiation, species transport, oxidation kinetics, and actual plate movement using a dynamic mesh; (2) validation against continuous industrial records (16 thermocouples) and quantification of operational benefits such as fuel savings and reduced material loss; and (3) a comparative analysis between actual and optimized conditions, which standardize the air–methane ratio. Full article
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26 pages, 1390 KB  
Article
Carbon-Cap-Feasible Robust Capacity Planning of Wind–PV–Thermal–Storage Systems with Fixed Energy-to-Power Ratios
by Yuyang Yan, Husam I. Shaheen, Bo Yang, Gevork B. Gharehpetian, Yi Zuo and Ghamgeen I. Rashed
Energies 2026, 19(6), 1546; https://doi.org/10.3390/en19061546 - 20 Mar 2026
Viewed by 34
Abstract
Planning capacity for wind–photovoltaic (PV)–thermal–storage systems with high renewable penetration requires models that address investment costs, operational feasibility, and strict carbon limits under uncertainty. This paper presents a two-stage robust optimization model for integrated wind–PV–thermal–storage capacity expansion that guarantees carbon compliance under worst-case [...] Read more.
Planning capacity for wind–photovoltaic (PV)–thermal–storage systems with high renewable penetration requires models that address investment costs, operational feasibility, and strict carbon limits under uncertainty. This paper presents a two-stage robust optimization model for integrated wind–PV–thermal–storage capacity expansion that guarantees carbon compliance under worst-case renewable realizations. Unlike conventional approaches that relax carbon constraints through price penalties, we enforce the annual carbon emission cap as a hard operational constraint, ensuring candidate portfolios remain feasible even under adverse renewable conditions. To reflect practical storage design, a fixed energy-to-power (E/P) ratio couples storage energy capacity with power converter ratings, preventing unrealistic storage expansions. Renewable uncertainty is captured through a Bertsimas–Sim budgeted polyhedral set defined over representative days, balancing robustness with computational tractability. A tailored decomposition framework integrates economic dispatch and carbon-compliance verification within an outer column-and-constraint generation (C&CG) loop, simultaneously certifying worst-case operating cost and minimum achievable emissions. By exploiting strong duality, we generate two families of valid inequalities iteratively: economic cuts from the Economic subproblem (Economic-SP) and carbon-feasibility cuts from the Carbon subproblem (Carbon-SP). This dual-certification approach ensures capacity plans remain both economically optimal and carbon-compliant across all uncertainty realizations. Case studies on a realistic wind–PV–thermal–storage system demonstrate that the method produces carbon-compliant, robust capacity plans with manageable computational effort, converging in 10–15 iterations. The model explicitly captures operational coupling among renewables, thermal generation, and storage, providing a decision-support tool for low-carbon power systems under deep decarbonization targets. Full article
(This article belongs to the Section D: Energy Storage and Application)
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28 pages, 4897 KB  
Article
Flow Unsteadiness Analysis in the High-Altitude Aircraft Dual-Fan System and Geometric Optimization Control Strategies
by Wentao Zhao, Jianxiong Ye, Tingqi Zhao, Lin Li and Gaoan Zheng
Processes 2026, 14(6), 993; https://doi.org/10.3390/pr14060993 - 20 Mar 2026
Viewed by 42
Abstract
When high-altitude aircraft operate in a low-density environment, the flow instability within their internal ducts poses a severe challenge to aerodynamic design and operational safety. Especially in the intake system of the tandem dual-fan configuration, the asymmetric flow caused by rotating machinery coupled [...] Read more.
When high-altitude aircraft operate in a low-density environment, the flow instability within their internal ducts poses a severe challenge to aerodynamic design and operational safety. Especially in the intake system of the tandem dual-fan configuration, the asymmetric flow caused by rotating machinery coupled with the low-density effect exacerbates flow distortion, momentum dissipation, and efficiency loss and may even trigger system instability risks such as rotational stall or surge. To address these challenges, this paper establishes a high-fidelity dynamic model of the internal flow field of the aircraft, based on the Reynolds-averaged Navier–Stokes equations and the SST k-ω turbulence model, combined with dynamic mesh technology. It reveals the unstable mechanism caused by angular momentum accumulation under co-rotation conditions and its intrinsic correlation with the degradation of aerodynamic performance. Inspired by the concept of micro-flow regulation, an active flow control strategy integrating discrete auxiliary injection and local geometric shape optimization is proposed. Numerical results show that by reasonably arranging auxiliary injection holes in the intake duct and optimizing local geometric fillets, the uniformity of intake flow can be effectively improved, and the formation of large-scale vortex structures can be suppressed. This method increases the system’s flow capacity by approximately 47.4%, significantly improves the total pressure recovery coefficient and fan aerodynamic efficiency, and reduces the amplitude of low-frequency pressure fluctuations by approximately 23.1%. Research shows that in high-altitude low-Reynolds-number conditions, micro-flow regulation combined with geometric reconstruction can effectively suppress flow instability induced by rotating machinery. This achievement provides a theoretical basis and feasible engineering path for aerodynamic stability design and optimization of key components, such as the aircraft intake and exhaust systems and thermal management systems, and is of significant value for improving the overall performance and reliability of high-altitude long-endurance aircraft. Full article
(This article belongs to the Section Process Control and Monitoring)
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29 pages, 9899 KB  
Article
SAR-Based Thermal Assessment of Dielectrophoretic Pulsed Electromagnetic Stimulation in Tibia Fractures with Metallic Implants
by Abdullah Deniz Ertugrul, Erman Kibritoglu, Sinem Anil and Heba Yuksel
Bioengineering 2026, 13(3), 364; https://doi.org/10.3390/bioengineering13030364 - 20 Mar 2026
Viewed by 141
Abstract
Electromagnetic field-based stimulation has emerged as a promising noninvasive approach for enhancing bone fracture healing. Beyond conventional pulsed electromagnetic field (PEMF) therapies employing spatially uniform fields, dielectrophoretic-force-based (DEPF) stimulation exploits electromagnetic field non-uniformities to induce localized interactions to enhance fracture healing. However, the [...] Read more.
Electromagnetic field-based stimulation has emerged as a promising noninvasive approach for enhancing bone fracture healing. Beyond conventional pulsed electromagnetic field (PEMF) therapies employing spatially uniform fields, dielectrophoretic-force-based (DEPF) stimulation exploits electromagnetic field non-uniformities to induce localized interactions to enhance fracture healing. However, the thermal behavior associated with DEPF-driven PEMF exposure in the presence of metallic orthopedic implants remains largely unexplored. In this study, the thermal response of tissue-like tibia phantoms with and without metallic implants is investigated using an integrated experimental and numerical framework. A custom-designed conical coil is employed to generate non-uniform DEPF excitation capable of affecting the fracture site. Surface temperature evolution is measured using infrared thermal imaging, while electromagnetic power absorption is quantified through specific absorption rate (SAR)-based thermal measurement coupled with a bio-heat formulation. Anatomically realistic tibia phantoms reconstructed from computed tomography data are fabricated via a 3D printer to represent clinically relevant fracture configurations. Experimental results show that the metallic implant exhibits a rapid temperature increase of approximately 0.4 °C within the first few minutes of exposure, followed by thermal stabilization, corresponding to an effective absorbed power of SAReff,implant2.2 W/kg inferred from the initial temperature slope. In contrast, the non-conductive resin phantom displays a temperature rise of only 0.05 °C over the same interval, yielding SAReff,resin0.8 W/kg. These findings demonstrate that implant-related eddy-current losses dominate localized heating under DEPF excitation, while tissue-like media remain weakly affected. This work provides SAR-based experimental evaluation of DEPF stimulation in implanted tibia fracture models, offering new insight into implant-induced electromagnetic heating and its implications for the safety and optimization of DEPF-based bone-healing therapies. Full article
(This article belongs to the Section Biomedical Engineering and Biomaterials)
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24 pages, 7262 KB  
Review
In Situ X-Ray Imaging and Machine Learning in Ultrasonic Field-Assisted Laser-Based Additive Manufacturing: A Review
by Zhihao Fu, Yu Weng, Zhian Deng, Jie Pan, Ao Li, Ling Qin and Gang Wu
Materials 2026, 19(6), 1227; https://doi.org/10.3390/ma19061227 - 20 Mar 2026
Viewed by 41
Abstract
Metal additive manufacturing (AM) offers unprecedented opportunities to fabricate complex, lightweight metallic components, yet its practical deployment remains fundamentally constrained by defects arising from rapid melting and solidification. Cyclic thermal transients generate cracks, pores, residual stresses, and lack-of-fusion regions, undermining mechanical performance and [...] Read more.
Metal additive manufacturing (AM) offers unprecedented opportunities to fabricate complex, lightweight metallic components, yet its practical deployment remains fundamentally constrained by defects arising from rapid melting and solidification. Cyclic thermal transients generate cracks, pores, residual stresses, and lack-of-fusion regions, undermining mechanical performance and reliability. Ultrasonic field-assisted laser-based additive manufacturing (UF-LBAM) has emerged as a powerful approach to manipulate melt pool dynamics and suppress defect formation. Nevertheless, the governing physical mechanisms remain poorly understood, particularly under highly non-equilibrium ultrasonic excitation, where acoustic pressure oscillations, melt convection, cavitation, and solidification are intricately coupled across multiple temporal and spatial scales. Here, we provide a systematic review of X-ray based fundamental studies in UF-LBAM and the diverse applications of machine learning (ML), detailing the literature selection criteria and methodology. We highlight advances spanning synchrotron X-ray revealed physical phenomena, ML-driven real-time monitoring and defect prediction, and pathways toward industrial implementation. Critical challenges persist, including fundamental physics gaps, transferability of ML models across alloy systems, and real-time control limitations. We further identify promising directions for the field, such as physics-informed models, multimodal diagnostics, and closed-loop control, which together promise to unlock the full potential of UF-LBAM for high-performance metal component fabrication. Full article
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20 pages, 5719 KB  
Article
Heat Transfer and Thermo-Mechanical Analysis of Plastic-Strain Evolution in Laser-Welded Thin-Walled Laminated Cooling Plates with Non-Uniform Stiffness
by Chengkun Li, Yujia Cai, Han Wang, Zhihang Zhang, Fang Han, Xiaoqing Zhu, Chengcheng Wang and Zhibo Dong
Energies 2026, 19(6), 1536; https://doi.org/10.3390/en19061536 - 20 Mar 2026
Viewed by 63
Abstract
Thin-walled laminated cooling plates integrate internal channels and pin-fin cores, producing reduced and spatially non-uniform stiffness that changes welding restraint and distortion. This study investigates stiffness-controlled plastic-strain evolution in laser butt welding of GH3230 laminated plates, with geometrically identical solid plates as reference. [...] Read more.
Thin-walled laminated cooling plates integrate internal channels and pin-fin cores, producing reduced and spatially non-uniform stiffness that changes welding restraint and distortion. This study investigates stiffness-controlled plastic-strain evolution in laser butt welding of GH3230 laminated plates, with geometrically identical solid plates as reference. A coupled heat-transfer and thermo-mechanical finite element model was developed in MSC Marc using a composite Gaussian surface–volumetric moving heat source and temperature-dependent properties. The thermal solution was validated against near-weld thermal cycles and fusion geometry; mechanical predictions were evaluated by CMM distortion and residual-stress measurements. Both structures show comparable residual-stress magnitudes and spatial trends, indicating that residual stress is governed mainly by the local weld thermal gradient. In contrast, the laminated plate exhibits larger angular/bending distortion. Simulations show that, although the plastic-strain pattern is similar, the laminated plate develops higher peak plastic strain confined to a narrower band near the weld, with the transverse plastic strain dominating. Plastic strain–temperature paths reveal continued transverse plastic-strain accumulation during cooling with limited recovery, consistent with restraint redistribution induced by stiffness non-uniformity. An equivalent restraint–stiffness spring model explains this “narrower-but-stronger” plastic zone and links stiffness to yielding and residual plastic-strain magnitude, supporting distortion prediction and stiffness-informed control of welded laminated cooling plates. Full article
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