Search Results (177)

Synthetic azo dyes are widely used in the textile industry; however, their use often poses environmental challenges. Here, we characterized the compost bacterium Bacillus subtilis strain CKCC for the decolorization of various azo dyes, including Congo Red, Reactive Black 5, Reactive Green 19, Reactive Red 120, and Reactive Blue 4. The application of strain CKCC exhibited high decolorization efficiency by utilizing various extracellular enzymes, including azoreductase and ligninolytic enzymes such as laccase, lignin peroxidase, and manganese peroxidase, which are essential for the decolorization of azo dyes. Fourier transform infrared spectroscopy (FTIR) analysis revealed structural changes during decolorization, consistent with the degradation of key functional groups. This transformation was attributed to the cleavage of azo linkages by azoreductase, with ligninolytic enzymes functioning on phenolic and aromatic moieties. While FTIR confirmed these structural changes, our findings only provided insights at the functional-group level, and the presence or absence of specific decolorized metabolites, such as aromatic amines, requires additional analytical techniques. In this study, the phytotoxic metabolites positively affected the germination and growth of Vigna radiata, confirming that decolorization using strain CKCC significantly reduced the toxic properties of the metabolites produced during dye decolorization. Hence, our isolated strain CKCC offers a potentially effective and environmentally sustainable method for treating azo-dye effluent in the textile industry. Full article

The discharge of dye-contaminated effluents from textile industries into water bodies poses a severe threat to aquatic ecosystems and human health. To address this challenge, cellulose and interpenetrating polymer network (IPN) hydrogels based on cellulose and poly(vinyl alcohol) (PVA) were developed via an in situ synthesis method. The cellulose solution was obtained by cold dissolving the polysaccharide in NaOH, then dissolving PVA. The IPN hydrogels were obtained by co-cross-linking the two polymers in an alkaline medium using ECH. To optimize the hydrogels, synthesis parameters like time (4–7 h), temperature (50–80 °C), and cross-linking ratio (ECH = 50–125% w/w) were varied. Different hydrogel compositions (Cel/PVA = 90/10 to 60/40 w/w) were tested for their absorption efficiency in removing Tubantin Blue (DB 78) dye under varying initial concentrations and temperatures. Hydrogels exhibit varying adsorption capacities for DB78, depending on their IPN composition, synthesis parameters, and dye concentration. Specifically, IPN adsorption capacity ranges from 8.8 to 38.1 mg DB78/g hydrogel (7.5–36.2% efficiency). At high effluent concentrations, IPN can reach a retention capacity of 217.7 mg/g, achieving a retention efficiency of 58.4%. Cellulose and cellulose/PVA IPN hydrogels show promise as sustainable adsorbents for treating dye-contaminated wastewater. Full article

CO₂ laser processing has emerged as an efficient dry-finishing technique capable of inducing controlled chemical and morphological transformations in cotton and denim textiles. The strong mid-infrared absorption of cellulose enables localised photothermal heating, leading to selective dye decomposition, surface oxidation, and micro-scale ablation while largely preserving the bulk fabric structure. These laser-driven mechanisms modify colour, surface chemistry, and topography in a predictable, parameter-dependent manner. Low-fluence conditions predominantly produce uniform fading through fragmentation and oxidation of indigo dye; in comparison, moderate thermal loads promote the formation of carbonyl and carboxyl groups that increase surface energy and enhance wettability. Higher fluence regimes generate micro-textured regions with increased roughness and anchoring capacity, enabling improved adhesion of dyes, coatings, and nanoparticles. Compared with conventional wet processes, CO₂ laser treatment eliminates chemical effluents, strongly reduces water consumption and supports digitally controlled, Industry 4.0-compatible manufacturing workflows. Despite its advantages, challenges remain in standardising processing parameters, quantifying oxidation depth, modelling thermal behaviour, and assessing the long-term stability of functionalised surfaces under real usage conditions. In this review, we consolidate current knowledge on the mechanistic pathways, processing windows, and functional potential of CO₂ laser-modified cotton substrates. By integrating findings from recent studies and identifying critical research gaps, the review supports the development of predictable, scalable, and sustainable laser-based cotton textile processing technologies. Full article

The increasing discharge of recalcitrant organic dyes from the textile industry necessitates the development of efficient and sustainable wastewater treatment technologies. This study reports the successful eco-friendly fabrication of magnetically separable cerium–manganese ferrite (Ce-MnFe₂O₄) nanocatalysts via a one-pot green synthesis route, utilizing an aqueous extract of Brachychiton populneus leaves. The structural, morphological, magnetic, and optical properties of the synthesized nanocatalysts were systematically investigated. X-ray diffraction (XRD) analysis confirmed the formation of a phase-pure cubic spinel structure, with evidence of Ce³⁺ ion incorporation leading to lattice expansion and the formation of beneficial oxygen vacancies. The composite material exhibited superparamagnetic behavior with a high saturation magnetization of 38.7 emu/g, which facilitates efficient magnetic separation and recovery. Optical studies revealed a direct bandgap of 2.33 eV, enabling significant photocatalytic activity under visible light irradiation. The Ce-MnFe₂O₄ nanocatalyst demonstrated superior performance, achieving degradation efficiencies of 96% for methylene blue and 98% for Congo Red within 90 min. Furthermore, the catalyst demonstrated good operational stability, maintaining 62% of its initial degradation efficiency for CR and 51% for MB after five consecutive reuse cycles. These results underscore the potential of this green-synthesized, magnetically recoverable nanocatalyst as a highly effective and sustainable solution for the remediation of dye-contaminated industrial effluents. Full article

Industrial and domestic effluents contaminated with synthetic dyes represent a significant global environmental and public health concern, necessitating the development of efficient, cost-effective, and sustainable wastewater treatment technologies. Among various remediation strategies, activated carbon (AC) has garnered considerable attention as an effective adsorbent, owing to its high surface area, excellent porosity, and strong adsorption capacity. This review presents a comprehensive analysis of activated carbon, with a particular focus on its derivation from bamboo biomass—a renewable, abundant, and low-cost precursor. It explores the key physicochemical characteristics of bamboo-based AC, common synthesis techniques, and the role of modification strategies—particularly metal oxide doping with TiO₂, ZnO, and MoS₂—in enhancing dye removal performance. The mechanisms underlying dye remediation, including adsorption and photocatalysis, as well as the synergistic effects observed in advanced AC-based composites, are critically examined. Emphasis is placed on the degradation of commonly used textile dyes such as methylene blue (MB), rhodamine B (RhB), and reactive blue, supported by comparative analyses of efficiency, stability, and reusability across various studies. Finally, the review outlines current challenges and knowledge gaps in the field, offering perspectives on future research directions to advance the development and large-scale application of sustainable bamboo-derived activated carbon composites for effective and eco-friendly wastewater purification. Full article

Simulation studies of adsorption in complex effluents are challenging due to nonlinear interactions between sorbents, adsorbates and carrying flows. This study investigates effluents from oil and textile industries, characterised by their heavy metal content and chemical oxygen demand. It examines the process in a continuous-flow laboratory-scale adsorption system. Results were validated using process modelling based on mass and energy conservation, applied to an industrial adsorber. The model described surface sorption mechanisms on bioactivated carbon at the molecular level and predicted breakthrough curve profiles, integrated with Aspen Plus ^® adsorption simulation under industrially relevant conditions. Experimental data and model predictions showed good agreement, with relative deviations ranging from 0.2% to 24.6%. Differences in adsorption capacities between oily and textile effluents highlighted the influence of coexisting constituents. At the same time, the varied behaviour of identical components supported the hypothesis of multifactorial effects in complex mixtures. The optimisation study, using Response Surface Methodology with a Central Composite design, evaluated factors such as bed height, feed rate, and adsorption cycle time, achieving enhanced removal efficiencies of 62% for chemical oxygen demand and 25% for suspended solids. Full article

Water pollution from textile effluents poses serious environmental risks, particularly due to persistent anionic dyes such as Reactive Black 5 (RB5). This study demonstrates that simple deposition of Y₂O₃ onto commercially available, biobased TiO₂ (bTiO₂) significantly enhances photocatalytic degradation efficiency under simulated sunlight, suppressing rapid recombination of electron–hole pairs. Addressing a key research gap, the proposed method replaces expensive nanoscale precursors and complex synthesis routes typically used for Y₂O₃/TiO₂ systems with a low-cost, straightforward approach involving weak complexation and co-precipitation. The resulting Y₂O₃-bTiO₂ composite was characterized using FTIR, XRD, SEM, EDX, TEM, XPS, and UV-DRS techniques, confirming efficient incorporation of Y₂O₃ on the TiO₂ surface. Photocatalytic experiments revealed that nanoparticles calcined at 700 °C achieved complete RB5 degradation within 60 min—reducing the reaction time by half compared to undoped bTiO₂. Systematic studies of initial dye concentration, catalyst loading, and irradiation time confirmed that the degradation followed pseudo-first-order kinetics with a rate constant of 0.064 min⁻¹ (R² = 0.98). Calculated quantum yields corroborated the reduced electron–hole recombination induced by Y₂O₃ deposition. These findings highlight the novelty and practicality of the developed Y₂O₃-bTiO₂ photocatalyst as an efficient, affordable, and environmentally sustainable material for the degradation of industrial dyes. Full article

The contamination of water bodies by industrial dyes is a critical environmental challenge due to the toxicity and persistence of these compounds in aquatic ecosystems. This study evaluated the efficiency of Trichoderma koningiopsis immobilized on Luffa cylindrica matrices for the decolorization of the azo dye Direct Black 22 (DB22), proposing a biotechnological approach for wastewater treatment. The fungus was cultivated and immobilized on matrices characterized by scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR). Experiments under different temperature, pH, and initial dye concentration conditions demonstrated that the immobilized system achieved up to 96% decolorization within 24 h under optimized conditions of 50 °C and pH 4, significantly outperforming the free fungus. The Luffa cylindrica matrix provided mechanical stability and a larger contact area for DB22 decolorization. Thus, the immobilized Trichoderma koningiopsis system on Luffa cylindrica stands out as a sustainable, cost-effective, and efficient alternative for dye removal from textile effluents, contributing to safer and more effective environmental practices. Full article

The textile industry releases effluents containing toxic contaminants such as azo dyes, which severely affect water quality and aquatic ecosystems. This study optimized the Fe⁰/H₂O₂/UV photo-Fenton process through Response Surface Methodology (RSM) using a Box–Behnken design applied to real textile wastewater. The process relies on in situ hydroxyl radicals (•OH) generation, which degrades refractory organic compounds. Under optimal conditions (pH 3.5, 0.5 g Fe⁰, and 0.55 mL H₂O₂), the system achieved complete color removal, 91% aromatic structures degradation, and an 80% COD reduction within 3 h. Statistical validation indicated an excellent model fit (R² = 1.0; Q² = 1.0), with strong correlation between experimental and predicted results. Spectroscopic analyses (UV–Vis and FTIR) further confirmed the cleavage of chromophoric and aromatic structures, indicating efficient pollutant degradation. Overall, the findings indicate that the Fe⁰/H₂O₂/UV system is an effective and sustainable technology for treating textile wastewater, offering strong potential for industrial-scale application. Full article

Textile dyeing effluents are characterized by recalcitrant organics and high salinity, requiring robust pretreatments prior to biological polishing. The heterogeneous Fenton-type (HFT) oxidation over Prussian Blue nanoparticles supported on γ-alumina (PBNP/γ-Al₂O₃) was investigated in a liquid batch-recycle packed-bed reactor treating a synthetic textile wastewater (STW) reproducing an industrial dye bath with the Reactive Black 5 (RB5) dye, together with simplified RB5 and RB5 + NaCl matrices. Hydrogen peroxide decay followed pseudo-first-order kinetics. Using fixed initial doses (11, 20, 35 mmol L⁻¹), the catalyst exhibited an early adaptation phase and then reproducible operation: from the fourth reuse onward, both the H₂O₂ decomposition rate constant and DOC removal varied by <10% under identical conditions. Among matrices, STW exhibited the highest oxidant efficiency. With an initial H₂O₂ dose of 11 mmol L⁻¹, the treatment enabled complete discoloration and produced effluents with negligible toxicity. Increasing the initial dose to 20 or 35 mmol L⁻¹ did not improve treatment and led to a decrease in the hydrogen peroxide decomposition rate with reuses and loss of PB ν(C≡N) Raman bands, indicating surface transformation. Overall, PBNP/γ-Al₂O₃ demonstrated reproducible activity and structural resilience in saline, dyeing-relevant matrices at H₂O₂ doses that preserve catalytic integrity, confirming its feasibility as a stable and reusable pretreatment catalyst for saline dyeing effluents, and supporting its integration into hybrid AOP–biological treatment schemes for dyeing wastewater. Full article

In this study, supercritical carbon dioxide (scCO₂) was investigated as a sustainable medium for cotton yarn sizing and desizing, eliminating the need for water and conventional organic solvents. Cellulose acetate was employed as the sizing agent with acetone as a co-solvent, achieving a 10% add-on comparable to conventional starch-sized yarns. Since starch sizing is typically reported in the range of 3–10% add-on, a 3% starch level was selected as the industrially relevant benchmark for 20/1 cotton yarn. Trials conducted at 15–20 MPa and 40–60 °C demonstrated uniform size deposition and efficient removal during desizing, as confirmed by weight gain distribution and friction testing. Mechanical characterization further revealed that scCO₂-sized yarns exhibited tensile strength and break elongation within the range of industry benchmarks. Overall, these findings establish scCO₂-based sizing as a viable and eco-friendly alternative, with encouraging preliminary performance that suggests potential alignment with textile industry standards. The process also shows promise for solvent recovery and effluent reduction; however, full quantification of recovery yields, energy requirements, and wastewater impacts remains an important direction for future investigation. Full article

The discharge of dye-laden effluents remains an environmental challenge since conventional treatments remove color but not the organic load. This study systematically compared anodic oxidation (AO), electro-Fenton (EF), and photoelectro-Fenton (PEF) processes for three representative industrial dyes, such as Coriasol Red CB, Brown RBH, and Blue VT, and their ternary mixture, using boron-doped diamond (BDD) and Ti/IrO₂–SnO₂–Sb₂O₅ (MMO) anodes. Experiments were conducted in a batch reactor with 50 mM Na₂SO₄ at pH = 3.0 and current densities of 20–60 mA cm⁻². Kinetic analysis showed that AO-BDD was most effective at low pollutant loads, EF-BDD became superior at medium loads due to efficient H₂O₂ electrogeneration, and PEF-MMO dominated at higher loads by fast UVA photolysis of surface Fe(OH)²⁺ complexes. In a ternary mixture of 120 mg L⁻¹ of dyes, EF-BDD and PEF-MMO achieved >98% decolorization in 22–23 min with pseudo-first-order rate constants of 0.111–0.136 min⁻¹, whereas AO processes remained slower. COD assays revealed partial mineralization of 60–80%, with EF-BDD providing the most consistent reduction and PEF-MMO minimizing treatment time. These findings confirm that decolorization overestimates efficiency, and electrode selection must be tailored to dye structure and effluent composition. Process selection rules allow us to conclude that EF-BDD is the best robust dark option, and PEF-MMO, when UVA is available, offers practical guidelines for cost-effective electrochemical treatment of textile wastewater. Full article

Effluents from the textile industry, particularly those containing synthetic azo dyes, poses a significant environmental threat, necessitating the development of more effective and sustainable pollutant removal methods. Traditional dye removal techniques often fall short in efficiency and environmental impact, prompting the exploration of enzymatic degradation as a promising alternative. This study focuses on chloroperoxidase, a natural biocatalyst recognized for its ability to oxidize synthetic dyes into less harmful products. By exploring the mechanistic distinction between chlorination and oxidative processes, we investigate the enzyme’s specific degradation pathways for azo dyes and the resulting by-products. Utilizing analytical techniques, including liquid chromatography/mass spectrometry (LC/MS), and density functional theory (DFT), we gain insights into the decolorization mechanism, revealing that the enzyme preferentially generates oxidative products through C–N bond cleavage as its initial degradation step. These findings underscore not only the unique mechanistic properties of chloroperoxidase but also its potential as a biocatalyst for industrial applications. This study advocates further research into the optimization of enzyme-based systems, highlighting their relevance in advancing greener chemical practices in the textile industry, thus contributing to more sustainable manufacturing processes. Full article

In response to the increasing demand for environmentally friendly and cost-effective adsorbents in wastewater treatment, this study reports the green synthesis, characterization, and application of a magnetic epichlorohydrin Rosa canina (m-ECH-RC) nanocomposite for removing Safranin O (SO), a commonly used cationic dye in textile effluents. The synthesized material was characterized using Brunauer–Emmett–Teller (BET), Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), X-ray diffraction (XRD), and zeta potential analyses to reveal its surface morphology, pore structure, functional groups, crystallinity, and colloidal stability. Adsorption performance was systematically tested under various conditions, including pH, adsorbent dose, contact time, ionic strength, and initial dye concentration. Kinetic analyses revealed that the adsorption process of Safranin O dye mainly obeys pseudo-second-order kinetics, but intraparticle and film diffusion also contribute to the process. As a result of the Isotherm analysis, it was found that the adsorption process conformed to the Langmuir model. Testing on real textile wastewater samples demonstrated a removal efficiency of 75.09% under optimized conditions. Reusability experiments further revealed that the material maintained high adsorption–desorption performance for up to five cycles, emphasizing its potential for practical use. These findings suggest that m-ECH-RC is a viable and sustainable adsorbent for treating dye-laden industrial effluents. Full article

Fungal laccases are promising oxidative enzymes for bioremediation applications, particularly in the degradation of synthetic dyes present in industrial effluents. Here, we evaluated the inhibitory effects of sodium chloride (NaCl) and sodium sulfate (Na₂SO₄) on the activity of Trametes versicolor laccase and its ability to decolorize Congo Red (CR), Malachite Green (MG), and Remazol Brilliant Blue R (RBBR). Enzyme assays revealed concentration-dependent inhibition, with IC₅₀ values of 0.22 ± 0.04 M for NaCl and 1.00 ± 0.09 M for Na₂SO₄, indicating stronger inhibition by chloride. Kinetic modeling showed mixed-type inhibition for both salts. Despite this effect, the enzyme maintained significant activity: after 12 h, decolorization efficiencies reached 95 ± 4.0% for MG, 88 ± 3.0% for RBBR, and 75 ± 3.0% for CR, even in the presence of 0.5 M salts. When applied to a mixture of the three dyes, decolorization decreased only slightly in saline medium (94.04 ± 4.0% to 83.43 ± 5.1%). FTIR spectra revealed minor structural changes, but toxicity assays confirmed marked detoxification, with radicle length in lettuce seeds increasing from 20–38 mm (untreated dyes) to 41–48 mm after enzymatic treatment. Fungal growth assays corroborated reduced toxicity of treated dyes. These findings demonstrate that T. versicolor laccase retains functional robustness under ionic stress, supporting its potential application in saline textile wastewater remediation. Full article