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Keywords = shielding film

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25 pages, 3459 KiB  
Article
Phase Composition, Structure, and Microwave Absorption of Magnetron-Sputtered Co–C–Cr Multilayer Films
by Nadezhda Prokhorenkova, Almira Zhilkashinova, Madi Abilev, Leszek Łatka, Igor Ocheredko and Assel Zhilkashinova
Compounds 2025, 5(3), 27; https://doi.org/10.3390/compounds5030027 - 20 Jul 2025
Viewed by 230
Abstract
Multilayer thin films composed of cobalt (Co), carbon (C), and chromium (Cr) possess promising electromagnetic properties, yet the combined Co–C–Cr system remains underexplored, particularly regarding its performance as a microwave absorber. Existing research has primarily focused on binary Co–C or Co–Cr compositions, leaving [...] Read more.
Multilayer thin films composed of cobalt (Co), carbon (C), and chromium (Cr) possess promising electromagnetic properties, yet the combined Co–C–Cr system remains underexplored, particularly regarding its performance as a microwave absorber. Existing research has primarily focused on binary Co–C or Co–Cr compositions, leaving a critical knowledge gap in understanding how ternary multilayer architectures influence electromagnetic behavior. This study addresses this gap by investigating the structure, phase composition, and microwave absorption performance of Co–C–Cr multilayer coatings fabricated via magnetron sputtering onto porous silicon substrates. This study compares four-layer and eight-layer configurations to assess how multilayer architecture affects impedance matching, reflection coefficients, and absorption characteristics within the 8.2–12.4 GHz frequency range. Structural analyses using X-ray diffraction and transmission electron microscopy confirm the coexistence of amorphous and nanocrystalline phases, which enhance absorption through dielectric and magnetic loss mechanisms. Both experimental and simulated results show that increasing the number of layers improves impedance gradients and broadens the operational bandwidth. The eight-layer coatings demonstrate a more uniform absorption response, while four-layer structures exhibit sharper resonant minima. These findings advance the understanding of ternary multilayer systems and contribute to the development of frequency-selective surfaces and broadband microwave shielding materials. Full article
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28 pages, 6945 KiB  
Article
Exploring the Structural Effects of Benzaldehyde Derivatives as Corrosion Inhibitors on Mild Steel in Acidic Medium Using Computational and Experimental Approaches
by Tumelo Hope Baloyi, Motsie Elija Mashuga, Abdelilah El-Khlifi, Mohammad Salman and Indra Bahadur
Corros. Mater. Degrad. 2025, 6(3), 29; https://doi.org/10.3390/cmd6030029 - 5 Jul 2025
Viewed by 426
Abstract
In a recent investigation the corrosion-fighting potential of five benzaldehyde derivatives were explored: 4-Formylbenzonitrile (BA1), 4-Nitrobenzaldehyde (BA2), 2-Hydroxy-5-methoxy-3-nitrobenzaldehyde (BA3), 3,5-Bis(trifluoromethyl)benzaldehyde (BA4), and 4-Fluorobenzaldehyde (BA5). Benzaldehyde derivative (BA-2) showed a maximum inhibition efficiency of 93.3% at 500 ppm. Several techniques were used to evaluate [...] Read more.
In a recent investigation the corrosion-fighting potential of five benzaldehyde derivatives were explored: 4-Formylbenzonitrile (BA1), 4-Nitrobenzaldehyde (BA2), 2-Hydroxy-5-methoxy-3-nitrobenzaldehyde (BA3), 3,5-Bis(trifluoromethyl)benzaldehyde (BA4), and 4-Fluorobenzaldehyde (BA5). Benzaldehyde derivative (BA-2) showed a maximum inhibition efficiency of 93.3% at 500 ppm. Several techniques were used to evaluate these compounds’ ability to protect mild steel from corrosion in a 1 M HCl solution, including potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), adsorption isotherms, and computational methods. Supporting techniques Fourier transform infrared spectroscopy (FTIR) and ultraviolet–visible (UV-Vis) spectroscopy were also employed to validate the results. Despite sharing a common benzene ring, the molecules differ in their substituents, allowing for a comprehensive examination of the substituents’ impact on corrosion inhibition. PDP analysis disclosed that the inhibitors exhibited mixed-type inhibition behavior, interacting with anodic as well as cathodic reactions, influencing the corrosion process. EIS analysis revealed that benzaldehyde derivatives formed a protective passive film on the metal, exhibiting high corrosion resistance by shielding the alloy from corrosive attacks. The benzaldehyde inhibitors followed the Langmuir adsorption isotherm, with high R² values near one, indicating a monolayer adsorption mechanism. DFT results indicate that BA 2 is the most effective inhibitor. FTIR and UV-vis spectroscopy revealed the molecular interactions between metal and benzaldehyde derivative molecules, providing insight into the binding mechanism. Experimental results support the outcomes obtained from the molecular dynamic (MD) simulations. Full article
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16 pages, 2389 KiB  
Article
Collaboration of Two UV-Absorbing Dyes in Cholesteric Liquid Crystals Films for Infrared Broadband Reflection and Ultraviolet Shielding
by Mengqi Xie, Yutong Liu, Xiaohui Zhao, Zhidong Liu, Jinghao Zhang, Dengyue Zuo, Guang Cui, Hui Cao and Maoyuan Li
Photonics 2025, 12(7), 656; https://doi.org/10.3390/photonics12070656 - 29 Jun 2025
Viewed by 352
Abstract
This study developed cholesteric liquid crystal broadband reflective films using zinc oxide nanoparticles (ZnO NPs) and homotriazine UV-absorbing dye (UV-1577) to enhance infrared shielding. Unlike benzotriazole-based UV absorber UV-327, which suffers from volatility and contamination, UV-1577 exhibits superior compatibility with liquid crystals, higher [...] Read more.
This study developed cholesteric liquid crystal broadband reflective films using zinc oxide nanoparticles (ZnO NPs) and homotriazine UV-absorbing dye (UV-1577) to enhance infrared shielding. Unlike benzotriazole-based UV absorber UV-327, which suffers from volatility and contamination, UV-1577 exhibits superior compatibility with liquid crystals, higher UV absorption efficiency, and enhanced processing stability due to its larger molecular structure. By synergizing UV-1577 with ZnO NPs, we achieved a gradient UV intensity distribution across the film thickness, inducing a pitch gradient that broadened the reflection bandwidth to 915 nm and surpassing the performance of previous systems using UV-327/ZnO NPs (<900 nm). We conducted a detailed examination of the factors influencing the reflective bandwidth. These included the UV-1577/ZnO NP ratio, the concentrations of the polymerizable monomer (RM257) and chiral dopant (R5011), along with polymerization temperature, UV irradiation intensity, and irradiation time. The resultant films demonstrated efficient ultraviolet shielding via the UV-1577/ZnO NPs collaboration and infrared shielding through the induced pitch gradient. This work presents a scalable strategy for energy-saving smart windows. Full article
(This article belongs to the Special Issue Liquid Crystals in Photonics II)
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34 pages, 6513 KiB  
Article
Planar Electrically Large Structures of Carbon Nanotube Films with High Absorption and Shielding Performance in X-Band
by Apostolos Sotiropoulos, Athanasios Masouras, Hristos T. Anastassiu, Vassilis Kostopoulos and Stavros Koulouridis
Sensors 2025, 25(13), 3943; https://doi.org/10.3390/s25133943 - 25 Jun 2025
Viewed by 613
Abstract
We consider light, high-absorbance, low-reflectance, electrically large layered sheet structures composed of thin carbon nanotube films. Such structures can be utilized in electromagnetic absorption and shielding applications in the X-band. They are of increasing interest in sensor-enabling technologies, stealth systems, and EMI shielding [...] Read more.
We consider light, high-absorbance, low-reflectance, electrically large layered sheet structures composed of thin carbon nanotube films. Such structures can be utilized in electromagnetic absorption and shielding applications in the X-band. They are of increasing interest in sensor-enabling technologies, stealth systems, and EMI shielding of electronic components. Especially in aerospace, this is crucial, as sensors are integral to aerospace engineering, enhancing the safety, efficiency, and performance of aircraft and spacecraft. To that end, sheets with carbon nanotube films embedded in a glass fiber polymer matrix are fabricated. The films have a thickness of around 70 μm. As shown, they cause a significant attenuation of the electromagnetic field. For shielding applications, a single-film sheet structure with total thickness of 1.65 mm presents an attenuation of around 25 dB in the transmission coefficient, while the attenuation can reach 37 dB for a two-film sheet structure with thickness of 1.8 mm. Shielding effectiveness performance is found to be greater than 35 dB for the two-film sheet structure. For applications requiring both high shielding and absorption, a two-layered structure with a thickness of 4.65 mm has been designed. The absorption, represented by the Loss Factor, is calculated to achieve values greater than 90%. The simulation results show good agreement with the measured data. The findings demonstrate a promising structure for materials suitable for sensor housings and smart electromagnetic environments where the suppression of electromagnetic interference is critical. In conclusion, the addition of carbon nanotube films, even at micrometer thicknesses, within a glass fiber polymer matrix significantly enhances both electromagnetic shielding and absorption performance. Full article
(This article belongs to the Special Issue Nanotechnology Applications in Sensors Development)
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14 pages, 2187 KiB  
Article
UV-Shielding Biopolymer Coatings Loaded with Bioactive Compounds for Food Packaging Applications
by Matteo Gennaro, Duygu Büyüktaş, Daniele Carullo, Andrea Pinto, Sabrina Dallavalle and Stefano Farris
Coatings 2025, 15(7), 741; https://doi.org/10.3390/coatings15070741 - 21 Jun 2025
Viewed by 561
Abstract
Four natural bioactive compounds with UV-absorbing properties—curcumin, quercetin, caffeic acid, and hymecromone—were incorporated into pectin-based coatings deposited on oriented polypropylene (OPP) to develop packaging films with UV-shielding capabilities. The effects of both bioactive compounds (used individually or in combination) and coating thickness (δ [...] Read more.
Four natural bioactive compounds with UV-absorbing properties—curcumin, quercetin, caffeic acid, and hymecromone—were incorporated into pectin-based coatings deposited on oriented polypropylene (OPP) to develop packaging films with UV-shielding capabilities. The effects of both bioactive compounds (used individually or in combination) and coating thickness (δ = 0.12–1.2 μm) on the optical properties (UV-Vis transmittance and haze) of the coated OPP samples were investigated. Coating deposition enhanced the UV-barrier properties in relation to the type of bioactive compound, following the order of caffeic acid > hymecromone > curcumin > quercetin. Regardless of the type of bioactive compound used, no significant changes were observed in clarity, haze, and tensile parameters of OPP, whereas the pectin coatings dramatically improved the oxygen barrier performance of the plastic substrate. Additionally, a greater coating thickness resulted in a lower UV-light transmittance of coated PP films. Although the combination of hymecromone and caffeic acid did not exhibit a synergistic effect, it demonstrated an additive benefit, effectively broadening the wavelength range of UV protection in the final packaging materials. While this study highlights that a performance gap remains compared to commercially available UV-shielding materials, it underscores the potential of replacing synthetic UV-absorbing additives with natural compounds through coating technologies rather than masterbatch incorporation. Full article
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22 pages, 4436 KiB  
Article
Compression Isotherms of Monomolecular Films of 7β-alkyl Cholic Acid Derivatives on an Acidic Aqueous Substrate and Their Interactions with Lecithin Reveal the Conformations of the Alkyl Chain and Steroid Skeleton
by Dileep Kumar and Mihalj Poša
Int. J. Mol. Sci. 2025, 26(12), 5760; https://doi.org/10.3390/ijms26125760 - 16 Jun 2025
Viewed by 308
Abstract
This study analyzed the compression isotherms of 7β-alkyl cholic acid derivatives and compared them to those of cholic and deoxycholic acids to elucidate their orientation and molecular interactions (acidic aqueous substrate—pH 2; NaCl concentration—3 M; temperature—T = 298.15 K). It was found [...] Read more.
This study analyzed the compression isotherms of 7β-alkyl cholic acid derivatives and compared them to those of cholic and deoxycholic acids to elucidate their orientation and molecular interactions (acidic aqueous substrate—pH 2; NaCl concentration—3 M; temperature—T = 298.15 K). It was found that the compression isotherm of the 7β-octyl derivative of cholic acid in the monomolecular layer is most similar to the compression isotherm of deoxycholic acid. In 7β-alkyl derivatives of cholic acid, the hydrophobic interaction energy in their aggregates from a monomolecular film increased with the length of the alkyl chain. However, this energy did not increase linearly with C atoms, suggesting the existence of a conformational equilibrium. In binary mixtures of the tested bile acids and lecithin, only the 7β-octyl derivatives of cholic acid and deoxycholic acid had orientations in which the steroid skeleton had a “vertical” position, i.e., only the C3 OH group was immersed in the aqueous substrate, which resulted in the maximum hydrophobic interaction with lecithin. In 7β-octyl derivatives, part of the octyl chain probably also participated in the interaction with lecithin. In 7β-propyl and 7β-butyl derivatives, C7 alkyl groups sterically shielded the C7 α-axial OH group. However, in the 7β-ethyl derivative the C7 OH group was not additionally sterically shielded, so this derivative, similarly to cholic acid, partially dissolved in the aqueous substrate after the collapse point. Full article
(This article belongs to the Section Biochemistry)
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26 pages, 6034 KiB  
Review
Progress and Challenges of Three-Dimensional/Two-Dimensional Bilayered Perovskite Solar Cells: A Critical Review
by Ashraful Hossain Howlader and Ashraf Uddin
Nanomaterials 2025, 15(12), 876; https://doi.org/10.3390/nano15120876 - 6 Jun 2025
Viewed by 755
Abstract
Three-dimensional/two-dimensional bilayered perovskite solar cells have recently become popular for ensuring high efficiency and promising long-term stability. The 3D/2D bilayered perovskite thin film is mainly used in regular (n-i-p)-type perovskite solar cells. In this review, our discussion also focuses on the regular kind [...] Read more.
Three-dimensional/two-dimensional bilayered perovskite solar cells have recently become popular for ensuring high efficiency and promising long-term stability. The 3D/2D bilayered perovskite thin film is mainly used in regular (n-i-p)-type perovskite solar cells. In this review, our discussion also focuses on the regular kind of perovskite solar cells. In a 3D/2D bilayered perovskite thin film, the 2D perovskite layer works as a capping layer on top of the 3D perovskite thin film. The 2D capping layer heals the surface and bulk defects of the 3D perovskite thin film. The 2D layer interfaces between the 3D perovskite and hole transport layers. The 2D layer also acts as a shield against moisture and heat. This layer also inhibits ion migration between layers (3D perovskite and back contact). This review lists and investigates different organic precursors deposited as a 2D capping layer on top of the 3D perovskite thin film to explore their impact on the solar cell’s efficiency and stability. The possible challenges and remedies in growing a 2D capping layer on top of the 3D perovskite thin film are also discussed. Full article
(This article belongs to the Special Issue Metal Halide Perovskites-Based Optoelectronics: From Lab to Fab)
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25 pages, 3882 KiB  
Article
Graphene Nanoplatelets Reinforced ABS Nanocomposite Films by Sonication-Assisted Cast Film Technique for Emission Shielding Application
by Mohammed Iqbal Shueb, Noraiham Mohamad, Syarfa Zahirah Sapuan, Yee See Khee, Dewi Suriyani Che Halin, Andrei Victor Sandu and Petrica Vizureanu
Materials 2025, 18(11), 2645; https://doi.org/10.3390/ma18112645 - 5 Jun 2025
Viewed by 616
Abstract
The rapid proliferation of electronic devices has heightened the demand for efficient electromagnetic interference (EMI) shielding materials, as conventional alternatives increasingly fall short in mitigating harmful electromagnetic radiation. In this study, we report the fabrication of acrylonitrile butadiene styrene (ABS) nanocomposite films reinforced [...] Read more.
The rapid proliferation of electronic devices has heightened the demand for efficient electromagnetic interference (EMI) shielding materials, as conventional alternatives increasingly fall short in mitigating harmful electromagnetic radiation. In this study, we report the fabrication of acrylonitrile butadiene styrene (ABS) nanocomposite films reinforced with graphene nanoplatelets (GNPs), offering a promising solution to this growing challenge. A persistent issue in incorporating GNPs into the ABS matrix is their poor wettability, which impedes uniform dispersion. To overcome this, a sonication-assisted casting technique was employed, enabling effective integration of GNPs at loadings of 1, 3, and 5 wt%. The resulting nanocomposite films exhibit uniform dispersion and enhanced functional properties. Comprehensive characterization using FESEM, UV-Vis spectroscopy, TGA, DSC, FTIR, and dielectric/EMI analyses revealed significant improvements in thermal stability, UV absorption, and dielectric behavior. Notably, the films demonstrated moderate EMI shielding effectiveness, reaching 0.0064 dB at 4 MHz. These findings position the developed GNP-reinforced ABS nanocomposites as promising candidates for advanced applications in the automotive, aerospace, and electronics industries. Full article
(This article belongs to the Special Issue Obtaining and Characterization of New Materials (5th Edition))
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15 pages, 2458 KiB  
Article
High-Performance EMI Shielding Film Based on Low-Dk Polyimide and Trimodal Ag Ink for High-Speed Signal Integrity Enhancement
by Moses Gu, Suin Chae, Seonwoo Kim, Yubin Kim, Shinui Kang, Soobin Park, Se-Hoon Park, Sung-Hoon Choa and Hyunjin Nam
Micro 2025, 5(2), 26; https://doi.org/10.3390/micro5020026 - 28 May 2025
Viewed by 1098
Abstract
Electromagnetic interference (EMI) shielding is critical for maintaining signal integrity in high-speed electronic packaging. However, conventional shielding approaches face limitations in process complexity and spatial efficiency. In this study, an EMI shielding film based on trimodal silver (Ag) ink and low-dielectric polyimide (PI) [...] Read more.
Electromagnetic interference (EMI) shielding is critical for maintaining signal integrity in high-speed electronic packaging. However, conventional shielding approaches face limitations in process complexity and spatial efficiency. In this study, an EMI shielding film based on trimodal silver (Ag) ink and low-dielectric polyimide (PI) resin was developed and comprehensively evaluated. The fabricated film exhibited an average shielding effectiveness (SE) of −99.7 dB in the 6–18 GHz frequency range and demonstrated a 50% increase in electrical conductivity after lamination (from 0.752 × 105 S/m to 1.13 × 105 S/m). The horizontal thermal conductivity reached 34.614 W/m·K, which was 3.4 times higher than the vertical value (10.249 W/m·K). Signal integrity simulations showed significant reductions in near-end crosstalk (NEXT, 77.8%) and far-end crosstalk (FEXT, 65%). Moreover, cyclic bending tests confirmed excellent mechanical durability, with a normalized resistance change below 0.6 after 1000 cycles at a bending radius of 4 mm. Notably, the film enabled a 50% reduction in signal line spacing while maintaining signal integrity, even without strict compliance with the 3W Rule. These results demonstrate the potential of the proposed EMI shielding film as a high-performance solution for advanced packaging applications requiring high-frequency operation, thermal management, and mechanical flexibility. Full article
(This article belongs to the Section Microscale Materials Science)
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23 pages, 8611 KiB  
Article
Tailoring CuO/Polyaniline Nanocomposites for Optoelectronic Applications: Synthesis, Characterization, and Performance Analysis
by Fedda Alzoubi, Mahmoud Al-Gharram, Tariq AlZoubi, Hasan Al-Khateeb, Mohammed Al-Qadi, Osamah Abu Noqta, Ghaseb Makhadmeh, Omar Mouhtady, Mohannad Al-Hmoud and Jestin Mandumpal
Polymers 2025, 17(10), 1423; https://doi.org/10.3390/polym17101423 - 21 May 2025
Cited by 1 | Viewed by 637
Abstract
This research focuses on creating CuO/PANI nanocomposite films by electrodepositing copper oxide nanoparticles into a polyaniline matrix on ITO substrates. The CuO nanoparticle content was adjusted between 7% and 21%. These nanocomposites are promising for various applications, such as optoelectronic devices, gas sensors, [...] Read more.
This research focuses on creating CuO/PANI nanocomposite films by electrodepositing copper oxide nanoparticles into a polyaniline matrix on ITO substrates. The CuO nanoparticle content was adjusted between 7% and 21%. These nanocomposites are promising for various applications, such as optoelectronic devices, gas sensors, electromagnetic interference shielding, and electrochromic devices. We utilized UV-Vis spectroscopy to examine the nanocomposites’ interaction with light, allowing us to ascertain their refractive indices and absorption coefficients. The Scherrer formula facilitated the determination of the average crystallite size, shedding light on the material’s internal structure. Tauc plots indicated a reduction in the energy-band gap from 3.36 eV to 3.12 eV as the concentration of CuO nanoparticles within the PANI matrix increased, accompanied by a rise in electrical conductivity. The incorporation of CuO nanoparticles into the polyaniline matrix appears to enhance the conjugation length of PANI chains, as evidenced by shifts in the quinoid and benzenoid ring vibrations in FTIR spectra. SEM analysis indicates that the nanocomposite films possess a relatively smooth and homogeneous surface. Additionally, FTIR and XRD analyses demonstrate an increasing degree of interaction between CuO nanoparticles and PANI chains with higher CuO concentrations. At lower concentrations, interactions were minimal. In contrast, at higher concentrations, more significant interactions were observed, which facilitated the stretching of polymer chains, improved molecular packing, and facilitated the formation of larger crystalline structures within the PANI matrix. The incorporation of CuO nanoparticles resulted in nanocomposites with electrical conductivities ranging from 1.2 to 17.0 S cm−1, which are favorable for optimum performance in optoelectronic devices. These results confirm that the nanocomposite films combine pronounced crystallinity, markedly enhanced electrical conductivity, and tunable band-gap energies, positioning them as versatile candidates for next-generation optoelectronic devices. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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20 pages, 4672 KiB  
Article
Industrial-Grade Graphene Films as Distributed Temperature Sensors
by Francesco Siconolfi, Gabriele Cavaliere, Sarah Sibilia, Francesco Cristiano, Gaspare Giovinco and Antonio Maffucci
Sensors 2025, 25(10), 3227; https://doi.org/10.3390/s25103227 - 21 May 2025
Viewed by 551
Abstract
This paper investigates the feasibility of a multi-purpose use of thin films of industrial-grade graphene, adopted initially to realize advanced coatings for thermal management or electromagnetic shielding. Indeed, it is demonstrated that such coatings can be conveniently used as distributed temperature sensors based [...] Read more.
This paper investigates the feasibility of a multi-purpose use of thin films of industrial-grade graphene, adopted initially to realize advanced coatings for thermal management or electromagnetic shielding. Indeed, it is demonstrated that such coatings can be conveniently used as distributed temperature sensors based on the sensitivity of their electrical resistance to temperature. The study is carried out by characterizing three nanomaterials differing in the percentage of graphene nanoplatelets in the temperature range from −40 °C to +60 °C. The paper demonstrates the presence of a reproducible and linear negative temperature coefficient behavior, with a temperature coefficient of the resistance of the order of 1.5·103°C1. A linear sensor model is then developed and validated through an uncertainty-based approach, yielding a temperature prediction uncertainty of approximately ±2 °C. Finally, the robustness of the sensor concerning moderate environmental variations is verified, as the errors introduced by relative humidity values in the range from 40% to 60% are included in the model’s uncertainty bounds. These results suggest the realistic possibility of adding temperature-sensing capabilities to these graphene coatings with minimal increase in complexity and cost. Full article
(This article belongs to the Section Nanosensors)
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19 pages, 4486 KiB  
Article
Investigation of the Dynamic Leakage Characteristics of Floating Seal End Faces in Shield Machine Cutters with Consideration of Wear Effects
by Gang Hu, Zhengzhong Zhou, Zhihao Zhang and Haiming Zhao
Lubricants 2025, 13(5), 227; https://doi.org/10.3390/lubricants13050227 - 19 May 2025
Viewed by 575
Abstract
In slurry shield tunneling projects, leakage from floating seals frequently leads to abnormal failures of disc cutters. To investigate the leakage characteristics at the floating seal end faces of the cutters, a numerical method is proposed for analyzing the dynamic leakage behavior of [...] Read more.
In slurry shield tunneling projects, leakage from floating seals frequently leads to abnormal failures of disc cutters. To investigate the leakage characteristics at the floating seal end faces of the cutters, a numerical method is proposed for analyzing the dynamic leakage behavior of the floating seal end faces, considering the effects of wear. The elastohydrodynamic lubrication problem of the floating seal was addressed using the Reynolds equation and the slicing method, leading to the development of a computational model for the pressure and thickness distribution of the oil film on rough surfaces. Based on the Archard wear equation, a dynamic surface roughness model considering wear was established. Furthermore, a numerical model for dynamic leakage of the floating seal end faces in shield machine cutters, incorporating wear effects, was developed. Simulated friction and wear tests of the floating seal end faces, along with cutter seal leakage experiments, were conducted for validation. The results demonstrate that the dynamic surface roughness model considering wear can effectively predict the roughness evolution of worn surfaces. The trend of the theoretical leakage rate is generally consistent with that of the experimental results, verifying the effectiveness of the proposed model. Full article
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18 pages, 5027 KiB  
Article
Investigation of Foam Mobility Control Mechanisms in Parallel Fractures
by Xiongwei Liu, Yibo Feng, Bo Wang, Jianhai Wang, Yan Xin, Binfei Li and Zhengxiao Xu
Processes 2025, 13(5), 1527; https://doi.org/10.3390/pr13051527 - 15 May 2025
Viewed by 341
Abstract
Fractured vuggy reservoirs exhibit intricate fracture networks, where large fractures impose significant shielding effects on smaller ones, posing formidable challenges for efficient exploitation. A systematic evaluation of foaming volume, drainage half-life, decay behavior, and viscosity under varying temperatures and salinities was conducted for [...] Read more.
Fractured vuggy reservoirs exhibit intricate fracture networks, where large fractures impose significant shielding effects on smaller ones, posing formidable challenges for efficient exploitation. A systematic evaluation of foaming volume, drainage half-life, decay behavior, and viscosity under varying temperatures and salinities was conducted for conventional foam, polymer-enhanced foam, and gel foam. The results yield the following conclusions: Compared to conventional foam, polymer-enhanced foam exhibits markedly improved stability. In contrast, gel foam, cross-linked with chemical agents, maintains stability for over one week at elevated temperatures, albeit at the expense of reduced foaming capacity. The three-dimensional network structure formed post-gelation enables gel foam to retain a thicker liquid film, exhibiting exceptional foam stability. As salinity increases, the base liquid viscosity of conventional foam remains largely unaffected, whereas polymer foam shows marked viscosity reduction. Gel foam displays a non-monotonic viscosity response—initially increasing due to ionic cross-linking and subsequently declining from excessive charge screening. All three systems exhibit significant viscosity decreases under high-temperature conditions. Visualized plate fracture model experiments revealed distinct flow patterns and mobility control performance; narrow fractures exacerbate bubble coalescence under shear stress, leading to enlarged bubble sizes and diminished plugging efficiency. Among the three systems, gel foam exhibited superior mobility control characteristics, with uniform bubble size distribution and enhanced stability. Integrating the findings from the foam mobility control experiments in parallel fracture systems with the diversion outcomes of mobility control and flooding, distinct performance trends emerge. It can be seen that the stronger the foam stability, the stronger the mobility control ability, and the easier it is to start the shielding effect. Combined with the stability of different foam systems, understanding the mobility control ability of a foam system is the key to increasing the sweep coefficient of a complex fracture network and improve oil-washing efficiency. Full article
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15 pages, 4032 KiB  
Article
The Effect of Microstructural Changes Produced by Heat Treatment on the Electromagnetic Interference Shielding Properties of Ti-Based MXenes
by Xue Han, Jae Jeong Lee, Ji Soo Kyoung and Yun Sung Woo
Nanomaterials 2025, 15(9), 676; https://doi.org/10.3390/nano15090676 - 29 Apr 2025
Viewed by 489
Abstract
Ti-based MXenes such as Ti3C2TX and Ti2CTX have attracted considerable attention because of their superior electromagnetic interference (EMI) shielding effectiveness compared to other EMI shielding materials, especially for high electromagnetic (EM) wave absorption. In this [...] Read more.
Ti-based MXenes such as Ti3C2TX and Ti2CTX have attracted considerable attention because of their superior electromagnetic interference (EMI) shielding effectiveness compared to other EMI shielding materials, especially for high electromagnetic (EM) wave absorption. In this study, we investigated the microstructural changes produced by heat treatment and their effect on the EMI shielding properties of Ti-based MXenes. Ti3C2TX and Ti2CTX films were prepared using vacuum filtration and annealed at temperatures up to 300 °C. The microstructures and chemical bonding properties of these heat-treated Ti3C2TX and Ti2CTX films were analyzed, and the EMI shielding effectiveness was measured in the X-band and THz frequency range. The porous Ti3C2TX film showed higher EM absorption than that calculated using the transfer matrix method. On the other hand, the Ti2CTX films had a more densely stacked structure and lower EM absorption. As the heat treatment temperature increased, Ti3C2TX developed a more porous structure without significant changes in its chemical bonding. Its EM absorption per unit of thickness increased up to 6 dB/μm, while the reflectance remained constant at less than 1 dB/μm after heat treatment. This suggested that the heat treatment of Ti-based MXenes can increase the porosity of the film by removing residual organics without changing the chemical bonds, thereby increasing electromagnetic shielding through absorption. Full article
(This article belongs to the Section 2D and Carbon Nanomaterials)
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23 pages, 16836 KiB  
Article
Determination of Crack Tip Plastic Zone Using Dynamically Visible Mechanochromic Luminescence Response
by Yuhan Tong, Yonggang Ren and Zhe Zhang
Materials 2025, 18(8), 1810; https://doi.org/10.3390/ma18081810 - 15 Apr 2025
Viewed by 420
Abstract
The plastic zone shields the crack tip from high stress and plays an important role in the fracture of structures. Determination of the plastic zone is a significant challenge in large-scale and complex structures. In the present work, a detection method using mechanochromic [...] Read more.
The plastic zone shields the crack tip from high stress and plays an important role in the fracture of structures. Determination of the plastic zone is a significant challenge in large-scale and complex structures. In the present work, a detection method using mechanochromic luminescent (MCL) sensing film has been proposed to detect the plastic zone near the crack tip. The deformation near the crack tip is converted into visible green fluorescence emission. A comprehensive post-processing protocol and a feature quantification scheme for fluorescence images are introduced. A significant correlation is obtained between the characteristic values of fluorescence images and the parameters of the plastic zone (i.e., maximum equivalent strain and plastic zone size), indicating that the fluorescence response provides effective characterization parameters within the forward model. The plastic zone parameters determined using the MRL-based method agree well with the results measured using the DIC method. This indicates that the plastic zone near the crack tip can be effectively analyzed by capturing loading conditions and fluorescence response. Full article
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