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Keywords = pressure drop process

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21 pages, 3327 KiB  
Article
Numerical Analysis of Heat Transfer and Flow Characteristics in Porous Media During Phase-Change Process of Transpiration Cooling for Aerospace Thermal Management
by Junhyeon Bae, Jukyoung Shin and Tae Young Kim
Energies 2025, 18(15), 4070; https://doi.org/10.3390/en18154070 (registering DOI) - 31 Jul 2025
Abstract
Transpiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations, and temperature [...] Read more.
Transpiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations, and temperature inversion, which critically influence system reliability. This study conducts numerical analyses of coupled processes of heat transfer, flow, and phase change in transpiration cooling using a Two-Phase Mixture Model. The simulation incorporates a Local Thermal Non-Equilibrium approach to capture the distinct temperature fields of the solid and fluid phases, enabling accurate prediction of the thermal response within two-phase and single-phase regions. The results reveal that under low heat flux, dominant capillary action suppresses dry-out and expands the two-phase region. Conversely, high heat flux causes vaporization to overwhelm the capillary supply, forming a superheated vapor layer and constricting the two-phase zone. The analysis also explains a paradoxical pressure drop, where an initial increase in flow rate reduces pressure loss by suppressing the high-viscosity vapor phase. Furthermore, a local temperature inversion, where the fluid becomes hotter than the solid matrix, is identified and attributed to vapor counterflow and its subsequent condensation. Full article
(This article belongs to the Section J1: Heat and Mass Transfer)
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18 pages, 3997 KiB  
Article
Simulation of Dynamic Particle Trapping and Accumulation in HGMS Based on FEM-CFD-DEM Coupling Approach
by Xiaoming Wang, Yonghui Hu, Yefei Hao, Zhengchang Shen, Guodong Liang and Ming Zhang
Processes 2025, 13(8), 2391; https://doi.org/10.3390/pr13082391 - 28 Jul 2025
Viewed by 234
Abstract
High-gradient magnetic separation (HGMS) is a conventional and effective method for processing weak magnetic materials. A multi-field dynamic coupling simulation method integrating the Finite Element Method (FEM), Computational Fluid Dynamics (CFD), and the Discrete Element Method (DEM) was employed to investigate the separation [...] Read more.
High-gradient magnetic separation (HGMS) is a conventional and effective method for processing weak magnetic materials. A multi-field dynamic coupling simulation method integrating the Finite Element Method (FEM), Computational Fluid Dynamics (CFD), and the Discrete Element Method (DEM) was employed to investigate the separation behavior in HGMS. The dynamic deposition process of magnetic particles under the interactions of magnetic fields, fluid flow fields, and particle–particle forces was simulated using a two-way fluid–solid coupling algorithm based on the FEM-CFD-DEM coupling approach. Experimental results demonstrated that the particle deposition profiles predicted by the double-wire medium model were in good agreement with the measured data. The research findings indicated that the separation process could be divided into three distinct stages—the adsorption stage, the closure stage, and the clogging stage—each characterized by unique dynamic behaviors and pressure-drop evolution patterns. Additionally, the effects of key parameters such as the feeding velocity and medium filling ratio on the separation process were analyzed, providing theoretical foundations and technical support for the optimization of HGMS processes and the enhancement of separation efficiency. Full article
(This article belongs to the Special Issue Mineral Processing Equipments and Cross-Disciplinary Approaches)
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15 pages, 1256 KiB  
Article
A New Method for Quantitative Evaluation Concentration Polarization Under Different Conditions for the Forward Osmosis Process
by Ping Xiao and Liang Liu
Membranes 2025, 15(8), 223; https://doi.org/10.3390/membranes15080223 - 25 Jul 2025
Viewed by 199
Abstract
Concentration polarization (CP) is one of the inherent problems that lowers the operating performance of forward osmosis (FO) membranes. Therefore, a quantitative evaluation of CP is vital to understand its impact on the FO process. This study systematically investigated the influences of different [...] Read more.
Concentration polarization (CP) is one of the inherent problems that lowers the operating performance of forward osmosis (FO) membranes. Therefore, a quantitative evaluation of CP is vital to understand its impact on the FO process. This study systematically investigated the influences of different CPs on the osmotic pressure drop across the membrane under different conditions by using the water transmission coefficient, ηWT, defined as the ratio of the measured water flux to the theoretical water flux. The results showed that ηWT decreased with an increase in the concentration gradient between the draw solution (DS) and the feed solution (FS) under different conditions. The proportions of osmotic pressure drop caused by dilutive internal concentration polarization (ICP) increased, while those caused by concentrative external concentration polarization (ECP) decreased, in different types of DSs in FO mode. Both ECP and ICP were found to be capable of reducing osmotic pressure. However, the internal CP had the dominant influence. To better understand the adverse effects of CP, using an organic FS provided greater insight than using deionized (DI) water as the FS. As the FS concentration increased, the water flux reduced, and the adverse effects of CP worsened. CaCl2 led to a greater reduction in water transfer efficiency than NaCl when used as the DS. In comparison to FO mode, pressure-retarded osmosis (PRO) mode led to greater pure water flux and flux decline. In FO mode, both the proportion of dilutive ICP and the ηWT decreased, while the proportion of concentrative ECP increased over time. However, in PRO mode, the proportions of dilutive ECP and concentrative ICP increased, and ηWT gradually decreased. Dilutive ICP had a significant negative effect on osmotic pressure in the former, while dilutive ECP was dominant in the latter. Full article
(This article belongs to the Special Issue Membrane Separation and Water Treatment: Modeling and Application)
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25 pages, 4844 KiB  
Article
Numerical Investigations and Optimized Design of the Active Cooling Performance with Phase Change for Aircraft Rudder Shaft
by Xiangchun Sun, Kaiyan Jin, Kuan Zhao, Hexuan Zhang, Guice Yao and Dongsheng Wen
Appl. Sci. 2025, 15(14), 8105; https://doi.org/10.3390/app15148105 - 21 Jul 2025
Viewed by 202
Abstract
During hypersonic flight, the air rudder shaft can undergo huge aerodynamic heating load, where it is necessary to design the thermal protection system of the air rudder shaft. Aiming to prevent the rudder shaft from thermal failure due to the heat endurance limit [...] Read more.
During hypersonic flight, the air rudder shaft can undergo huge aerodynamic heating load, where it is necessary to design the thermal protection system of the air rudder shaft. Aiming to prevent the rudder shaft from thermal failure due to the heat endurance limit of materials, numerical investigations are conducted systemically to predict the active cooling performance of the rudder shaft with liquid water considering phase change. The validation of the numerical simulation method considering phase-change heat transfer is further investigated by experiments. The effect of coolant injection flow velocity on the active cooling performance is further analyzed for both the steady state and transient state. Finally, to achieve better cooling performance, an optimized design of the cooling channels is performed in this work. The results of the transient numerical simulation show that, employing the initial cooling structures, it may undergo the heat transfer deterioration phenomenon under the coolant injection velocity below 0.2 m/s. For the rudder shaft with an optimized structure, the heat transfer deterioration can be significantly reduced, which significantly reduces the risk of thermal failure. Moreover, the total pressure drop of the optimized rudder shaft under the same coolant injection condition can be reduced by about 19% compared with the initial structure. This study provides a valuable contribution to the thermal protection performance for the rudder shaft, as a key component of aircraft under the aero heating process. Full article
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15 pages, 5251 KiB  
Article
Experimental Investigation of Flow Characteristics Inside a Venturi Tube Under Gas-Containing Conditions
by Qiang Guo, Chaoshan Lu, Xianbei Huang, Aibo Jiang and Xiaodong Liu
Water 2025, 17(14), 2080; https://doi.org/10.3390/w17142080 - 11 Jul 2025
Viewed by 329
Abstract
Gas–liquid two-phase flow is very common in fluid machinery and has complex multiphase flow characteristics. Under the gas-containing conditions, common issues in fluid machinery include the transport of liquid, bubble variations, and pressure drop characteristics; these can be analyzed using a simplified venturi [...] Read more.
Gas–liquid two-phase flow is very common in fluid machinery and has complex multiphase flow characteristics. Under the gas-containing conditions, common issues in fluid machinery include the transport of liquid, bubble variations, and pressure drop characteristics; these can be analyzed using a simplified venturi tube. In order to investigate the influence of incoming gas on the gas–liquid flow, a venturi tube with the range of inlet gas volume fraction (IGVF) from 0 to 16% was used in this experiment. The development of a two-phase flow was recorded by using high-speed photography. Under different initial liquid flow rates and gas content conditions, the evolution of the two-phase flow was similar, with the main difference being the rate of evolution. The incoming gas mainly underwent a process from column shape to expansion and then to fragmentation passing through the venturi tube. In the experimental images, the projected area of the main bubble increased linearly with the increase in IGVF. Meanwhile, the transporting ability of the venturi tube was weakened due to the blockage caused by high gas content, especially when the IGVF exceeded 10%. The pressure drop characteristics indicated an increase in losses with the increase in gas content. Full article
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20 pages, 4044 KiB  
Article
Pressure Drop Process as a Pretreatment for Enhancing Rehydration of Adzuki Beans (Vigna angularis)
by Suyeon Lee, Sangoh Kim and Seokwon Lim
Foods 2025, 14(13), 2286; https://doi.org/10.3390/foods14132286 - 27 Jun 2025
Viewed by 258
Abstract
Pressure drop processes, such as dissolved inorganic carbon and gun-puffing, have shown utility in the food industry, but their reliance on heat remains a limiting factor. This study involved the development of a processor capable of performing nonthermal pressure drop treatment, which minimizes [...] Read more.
Pressure drop processes, such as dissolved inorganic carbon and gun-puffing, have shown utility in the food industry, but their reliance on heat remains a limiting factor. This study involved the development of a processor capable of performing nonthermal pressure drop treatment, which minimizes thermal changes in food. In addition, its effects on the structure and soaking efficiency of adzuki beans were analyzed. Two improved pressure drop processes were tested: PDA, which applied 1 kgf/cm2 of pressure before release, and PDB, which applied a higher pressure and gradually decreased it in steps of 1 kgf/cm2. Both the PDA and PDB pretreatments enhanced soaking more effectively than heat treatments at 60 °C and 100 °C, whereas no significant effect was observed at 25 °C, indicating a minimal heat requirement for moisture and gas release. Notably, repeated PDB application (more than 40 times) further increased the moisture absorption without thermal influence. Scanning electron microscopy revealed that the PDA, PDB, and heat treatments caused cracks in the hilum region and increased surface wrinkling and mesh structure deformation. These findings demonstrate the potential of pressure drop treatment to improve soaking efficiency through structural modification, supporting its use as an effective nonthermal pretreatment method. Full article
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22 pages, 9463 KiB  
Article
Numerical Investigation of Spontaneous Ignition During Pressurized Hydrogen Release: Effects of Burst Disk Shape and Opening Characteristics
by Wanbing Lin, Zhenhua Wang, Guanghu Wang, Juncheng Jiang, Jingnan Wu, Lei Ni, Ru Zhou, Mingguang Zhang and Liang Ma
Fire 2025, 8(7), 246; https://doi.org/10.3390/fire8070246 - 26 Jun 2025
Viewed by 358
Abstract
Pressure relief devices are critical for the safe release of pressurized hydrogen. To address the risk of spontaneous ignition during a high-pressure release, three-dimensional (3D) numerical simulations are systematically conducted to investigate the effects of burst conditions on spontaneous ignition behavior. Eight simulation [...] Read more.
Pressure relief devices are critical for the safe release of pressurized hydrogen. To address the risk of spontaneous ignition during a high-pressure release, three-dimensional (3D) numerical simulations are systematically conducted to investigate the effects of burst conditions on spontaneous ignition behavior. Eight simulation cases are considered, involving two opening processes (instantaneous and 10-step-like), three burst disk shapes (flat, conventional domed, and reverse domed), and five opening ratios (1, 0.8, 0.6, 0.4, and 0.2). The 10-step-like opening enhances jet turbulence and promotes flame merging between the boundary layer and jet front, intensifying combustion. Domed structures cause a high-velocity region behind the leading shock wave, altering jet front evolution. Compared with reverse-domed disks, flat and conventional domed disks generate stronger vortices and a larger shock-heated area, resulting in more severe combustion and elevated fire risk. As the opening ratio decreases, both shock wave strength and propagation velocity drop significantly, and spontaneous ignition does not occur. The opening ratio has minimal influence on the distance traveled by shock-induced heating. These findings offer meaningful guidance for the design and manufacture of pressure relief devices for the safe emergency release of hydrogen. Full article
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28 pages, 2554 KiB  
Article
Design, Calibration, and Performance Evaluation of a High-Fidelity Spraying Rainfall Simulator for Soil Erosion Research
by Vukašin Rončević, Nikola Živanović, Lazar Radulović, Ratko Ristić, Seyed Hamidreza Sadeghi, María Fernández-Raga and Sergio A. Prats
Water 2025, 17(13), 1863; https://doi.org/10.3390/w17131863 - 23 Jun 2025
Viewed by 361
Abstract
Rainfall simulators are essential tools in soil research, providing a controlled and repeatable approach to studying rainfall-induced erosion. However, the development of high-fidelity rainfall simulators remains a challenge. This study aimed to design, construct, and calibrate a spraying-type rainfall simulator and validate assessment [...] Read more.
Rainfall simulators are essential tools in soil research, providing a controlled and repeatable approach to studying rainfall-induced erosion. However, the development of high-fidelity rainfall simulators remains a challenge. This study aimed to design, construct, and calibrate a spraying-type rainfall simulator and validate assessment criteria optimized for soil erosion research. The simulator’s design is based on a modified simulator model previously described in the literature and following the defined criteria. The calibration of the simulator was conducted in two phases, on slopes of 0° and 15°, measuring rainfall intensity, drop size, and its spatial distribution, and calculating drop falling velocity, kinetic energy, and momentum. The simulator consists of structural support, a water tank, a water-moving mechanism, a flow regulation system, and sprayers, contributing to its simplicity, cost-effectiveness, durability, rigidity, and stability, ensuring smooth simulator operation. The calibration of the rainfall simulator demonstrated that rainfall intensity increased from 1.4 mm·min−1 to 4.6 mm·min−1 with higher pressure in the hydraulic system (1.0 to 2.0 bar), while spatial uniformity remained within 79–91% across different nozzle configurations. The selected Rain Bird HE-VAN series nozzles proved highly effective in simulating rainfall, achieving drop diameters ranging from 0.8 mm to 1.9 mm, depending on pressure and nozzle type. The rainfall simulator successfully replicates natural rainfall characteristics, offering a controlled environment for investigating soil erosion processes. Drop velocity values varied between 2.5 and 2.9 m·s−1, influencing kinetic energy, which ranged from 0.6 J·min−1·m−2 to 2.9 J·min−1·m−2, and impact momentum, which was measured between 0.005 N·s and 0.032 N·s. The simulator design suggests that it is suitable for future applications in both field and laboratory soil erosion research, ensuring repeatability and adaptability for various experimental conditions. Calibration results emphasized the significance of nozzle selection and water pressure adjustments. These factors significantly affect rainfall intensity, drop size, kinetic energy, and momentum, parameters that are critical for accurate erosion modeling. Full article
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21 pages, 10392 KiB  
Article
Experimental Study of the Effect by Double-Stage Throttling on the Pressure Relief Characteristics of a Large-Scale CO2 Transportation Pipeline
by Huifang Song, Tingyi Wang, Jingjing Qi, Kai Jin, Jia Liu, Feng Li, Fanfan Qiao, Kun Zhao, Baoying Yin and Jianliang Yu
Energies 2025, 18(13), 3244; https://doi.org/10.3390/en18133244 - 20 Jun 2025
Viewed by 373
Abstract
The safety of pipeline transportation technology is the key to guaranteeing the development and application of CCUS. In the process of CO2 pipeline transportation, manual pressure relief may be required due to equipment failure, overpressure, or other reasons. However, the sharp temperature [...] Read more.
The safety of pipeline transportation technology is the key to guaranteeing the development and application of CCUS. In the process of CO2 pipeline transportation, manual pressure relief may be required due to equipment failure, overpressure, or other reasons. However, the sharp temperature drop in the evacuation process may lead to the formation of dry ice, which may cause a pipeline blockage and equipment damage. Although the multi-stage throttling method of pressure relief can effectively control the stability of the equipment, the effect on the low temperature of the pipeline needs to be further investigated. Therefore, in order to evaluate the safety of multi-stage throttling pressure relief, a comparative experiment of dense-phase venting with double-stage throttling was carried out based on an industrial-scale pipeline experimental device. The results show that the double-stage throttling pressure relief scheme can significantly reduce the pressure drop rate and improve the stability of the pressure relief structure. Moreover, the temperature drop limit upstream of the main pipeline is controlled under the double-stage throttling scheme, but it exacerbates the low temperature level downstream, which is not conducive to mitigating the risk of freeze-plugging of the pressure relief valve. Therefore, it is recommended that the double-stage throttling relief scheme be used to close the valve in time to return to the temperature and to adopt an intermittent means of pressure relief. Full article
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17 pages, 1488 KiB  
Article
Study on Seepage Model of Staged-Fractured Horizontal Well in Low Permeability Reservoir
by Jian Song, Zongxiao Ren, Zhan Qu, Xinzhu Wang, Jiajun Cao, Xuemei Luo and Miao Wang
Processes 2025, 13(6), 1934; https://doi.org/10.3390/pr13061934 - 18 Jun 2025
Viewed by 281
Abstract
This study addresses the coupled influence of the threshold pressure gradient and stress sensitivity during the seepage process in low-permeability reservoirs. By integrating Laplace transform, perturbation transform, the image principle, and the superposition principle, a non-steady-state seepage model for segmented-fractured horizontal wells considering [...] Read more.
This study addresses the coupled influence of the threshold pressure gradient and stress sensitivity during the seepage process in low-permeability reservoirs. By integrating Laplace transform, perturbation transform, the image principle, and the superposition principle, a non-steady-state seepage model for segmented-fractured horizontal wells considering both effects is established for the first time. The analytical solution of the point source function including the threshold pressure gradient (λ) and stress sensitivity effect (permeability modulus α) is innovatively derived and extended to closed-boundary reservoirs. The model accuracy is verified by CMG numerical simulation (with an error of only 1.02%). Based on this, the seepage process is divided into four stages: I linear flow (pressure derivative slope of 0.5), II fracture radial flow (slope of 0), III dual radial flow (slope of 0.36), and IV pseudo-radial flow (slope of 0). Sensitivity analysis indicates the following: (1) The threshold pressure gradient significantly increases the seepage resistance in the late stage (the pressure curve shows a significant upward curvature when λ = 0.1 MPa/m); (2) Stress sensitivity dominates the energy dissipation in the middle and late stages (a closed-boundary-like feature is presented when α > 0.1 MPa−1); (3) The half-length of fractures dominates the early flow (a 100 m fracture reduces the pressure drop by 40% compared to a 20 m fracture). This model resolves the accuracy deficiency of traditional single-effect models and provides theoretical support for the development effect evaluation and well test interpretation of fractured horizontal wells in low-permeability reservoirs. Full article
(This article belongs to the Section Energy Systems)
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33 pages, 1265 KiB  
Article
Sizing of Fuel Distribution and Thermopropulsion Systems for Liquid-Hydrogen-Powered Aircraft Using an MBSE Approach
by Abdoulaye Sarr, Joël Jézégou and Pierre de Saqui-Sannes
Aerospace 2025, 12(6), 554; https://doi.org/10.3390/aerospace12060554 - 17 Jun 2025
Viewed by 708
Abstract
Hydrogen-powered aircraft constitute a transformative innovation in aviation, motivated by the imperative for sustainable and environmentally friendly transportation solutions. This paper aims to concentrate on the design of hydrogen powertrains employing a system approach to propose representative design models for distribution and propulsion [...] Read more.
Hydrogen-powered aircraft constitute a transformative innovation in aviation, motivated by the imperative for sustainable and environmentally friendly transportation solutions. This paper aims to concentrate on the design of hydrogen powertrains employing a system approach to propose representative design models for distribution and propulsion systems. Initially, the requirements for powertrain design are formalized, and a use-case-driven analysis is conducted to determine the functional and physical architectures. Subsequently, for each component pertinent to preliminary design, an analytical model is proposed for multidisciplinary analysis and optimization for powertrain sizing. A double-wall pipe model, incorporating foam and vacuum multi-layer insulation, was developed. The internal and outer pipes sizing were performed in accordance with standards for hydrogen piping design. Valves sizing is also considered in the present study, following current standards and using data available in the literature. Furthermore, models for booster pumps to compensate pressure drop and high-pressure pumps to elevate pressure at the combustion chamber entrance are proposed. Heat exchanger and evaporator models are also included and connected to a burning hydrogen engine in the sizing process. An optimal liner pipe diameter was identified, which minimizes distribution systems weight. We also expect a reduction in engine length and weight while maintaining equivalent thrust. Full article
(This article belongs to the Section Aeronautics)
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11 pages, 2726 KiB  
Article
Analysis of Key Material Parameters of Evaporator Wicks and Working Fluids for a Loop Heat Pipe Operating in the Temperature Range of 500–700 K
by Paweł Szymański, Piotr Radomski, Jae-Ho Jeon and Dariusz Mikielewicz
Materials 2025, 18(12), 2798; https://doi.org/10.3390/ma18122798 - 13 Jun 2025
Viewed by 378
Abstract
This study presents a preliminary evaluation of candidate wick material and working fluid for a flat-loop heat pipe (F-LHP) designed to operate within the temperature range of 500–700 K. The selection process considered key thermal and physical parameters, including thermal conductivity, chemical compatibility [...] Read more.
This study presents a preliminary evaluation of candidate wick material and working fluid for a flat-loop heat pipe (F-LHP) designed to operate within the temperature range of 500–700 K. The selection process considered key thermal and physical parameters, including thermal conductivity, chemical compatibility between wick and fluid, capillary pressure generation, pressure drop across the wick structure, and structural integrity at elevated temperatures. A range of metallic and ceramic wick materials, along with suitable high-temperature working fluids, were reviewed and compared based on performance metrics and practical availability. Special attention was given to oxidation and corrosion resistance, capillary performance, and thermal stability under elevated-temperature conditions. Nine different porous wicks with distinct materials and microstructures—differing in pore size, porosity, and permeability—were analyzed in combination with seven different working fluids. The analysis focused on determining which combinations generated the highest capillary pressure and which exhibited the lowest flow resistance due to external flow, thereby enhancing the LHP’s performance. Based on these results, the study identifies the most effective wick–fluid pairings for F-LHP applications, offering an optimal balance of thermal performance and long-term reliability. These findings provide a foundation for further experimental validation and the development of prototypes. Full article
(This article belongs to the Section Materials Physics)
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21 pages, 2244 KiB  
Article
Adsorption Column Performance Analysis for Volatile Organic Compound (VOC) Emissions Abatement in the Pharma Industry
by Vasiliki E. Tzanakopoulou, Michael Pollitt, Daniel Castro-Rodriguez and Dimitrios I. Gerogiorgis
Processes 2025, 13(6), 1807; https://doi.org/10.3390/pr13061807 - 6 Jun 2025
Viewed by 813
Abstract
Volatile Organic Compounds (VOCs) are essential for primary pharmaceutical manufacturing. Their permissible emission levels are strictly regulated due to their toxic effects both on human health and the environment. Activated carbon adsorption columns are used in industry to treat VOC gaseous waste streams [...] Read more.
Volatile Organic Compounds (VOCs) are essential for primary pharmaceutical manufacturing. Their permissible emission levels are strictly regulated due to their toxic effects both on human health and the environment. Activated carbon adsorption columns are used in industry to treat VOC gaseous waste streams from industrial plants, but their process efficiency suffers from quick and unpredictable saturation of the adsorbent material. This study presents the application of a validated, non-isothermal, multicomponent adsorption model using the Langmuir Isotherm and the Linear Driving Force model to examine multicomponent VOC mixture breakthrough. Specifically, three binary mixtures (hexane–acetone, hexane–dichloromethane, hexane–toluene) are simulated for four different bed lengths (0.25, 0.50, 0.75, 1 m) and six different superficial velocities (0.1, 0.2, 0.3, 0.5, 0.7, 0.9 m s−1). Key breakthrough metrics reveal preferential adsorption of acetone and toluene over hexane, and hexane over dichloromethane, as well as breakthrough onset patterns. Temperature peaks are moderate while pressure drops increase for longer column lengths and higher flow rates. A new breakthrough onset metric is introduced, paving the way to improved operating regimes for more efficient industrial VOC capture bed utilisation via altering multicomponent mixture composition, feed flowrate, and column length. Full article
(This article belongs to the Special Issue Clean and Efficient Technology in Energy and the Environment)
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14 pages, 1115 KiB  
Article
Development of an Innovative and Sustainable Technological Process for Biogas Purification Through the Reuse of Autoclaved Aerated Concrete Waste
by Eric Dumont, Noé Kautzmann and Annabelle Couvert
Processes 2025, 13(6), 1767; https://doi.org/10.3390/pr13061767 - 3 Jun 2025
Viewed by 496
Abstract
This study demonstrated the effectiveness of using autoclaved aerated concrete AAC waste as a low-cost filtering material for removing hydrogen sulfide (H2S) from gas streams. A long-term experiment (89 days) was conducted in a packed bed reactor to purify synthetic biogas [...] Read more.
This study demonstrated the effectiveness of using autoclaved aerated concrete AAC waste as a low-cost filtering material for removing hydrogen sulfide (H2S) from gas streams. A long-term experiment (89 days) was conducted in a packed bed reactor to purify synthetic biogas composed of N2, CO2, H2S, and O2. Optimal H2S removal efficiencies, reaching up to 100%, were achieved under highly acidic conditions (pH ≈ 1–3) and low oxygen concentrations (<1%). In the presence of oxygen, calcium oxides in the AAC waste react with H2S to form gypsum (CaSO4 2H2O). The simultaneous removal of both oxygen and H2S by AAC waste, following an approximate 2:1 molar ratio, may be particularly beneficial for biogas streams containing unwanted traces of oxygen. The transformation and lifespan of AAC waste were monitored through sulfur accumulation in the material and pressure drop measurements, which indicated structural changes in the AAC waste. At the end of its lifespan, the AAC waste exhibited an H2S removal capacity of 185 gH2S kgAAC−1. This innovative and sustainable process not only provides a cost-effective and environmentally sound solution for the simultaneous removal of H2S and O2 from biogas, but also promotes waste valorization and aligns with circular economy principles. Full article
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25 pages, 9930 KiB  
Article
Study of Structural Deterioration Behavior of Mining Method Tunnels Under Steel Reinforcement Corrosion
by Gang Liu, Xingyu Zhu, Jiayong Yang, Zhiqiang Zhang, Jilin Song and Yuda Yang
Buildings 2025, 15(11), 1902; https://doi.org/10.3390/buildings15111902 - 31 May 2025
Viewed by 408
Abstract
Tunnel lining structures, which are subjected to the combined effects of water and soil pressure as well as a water-rich erosion environment, undergo a corrosion-induced damage and degradation process in the reinforced concrete, gradually leading to structural failure and a significant decline in [...] Read more.
Tunnel lining structures, which are subjected to the combined effects of water and soil pressure as well as a water-rich erosion environment, undergo a corrosion-induced damage and degradation process in the reinforced concrete, gradually leading to structural failure and a significant decline in service performance. By introducing the Cohesive Zone Model (CZM) and the concrete damage plastic model (CDP), a three-dimensional numerical model of the tunnel lining structure in mining method tunnels was established. This model takes into account the multiple effects caused by steel reinforcement corrosion, including the degradation of the reinforcement’s performance, the loss of an effective concrete cross section, and the deterioration of the bond between the steel reinforcement and the concrete. Through this model, the deformation, internal forces, damage evolution, and degradation characteristics of the structure under the effects of the surrounding rock water–soil pressure and steel reinforcement corrosion are identified. The simulation results reveal the following: (1) Corrosion leads to a reduction in the stiffness of the lining structure, exacerbating its deformation. For example, under high water pressure conditions, the displacement at the vault of the lining before and after corrosion is 4.31 mm and 7.14 mm, respectively, with an additional displacement increase of 65.7% due to corrosion. (2) The reinforced concrete lining structure, which is affected by the surrounding rock loads and expansion due to steel reinforcement corrosion, experiences progressive degradation, resulting in a redistribution of internal forces within the structure. The overall axial force in the lining slightly increases, while the bending moment at the vault, spandrel, and invert decreases and the bending moment at the hance and arch foot increases. (3) The damage range of the tunnel lining structure continuously increases as corrosion progresses, with significant differences between the surrounding rock side and the free face side. Among the various parts of the lining, the vault exhibits the greatest damage depth and the widest cracks. (4) Water pressure significantly impacts the internal forces and crack width of the lining structure. As the water level drops, both the bending moment and the axial force diminish, while the damage range and crack width increase, with crack width increasing by 15.1% under low water pressure conditions. Full article
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