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Search Results (142)

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Keywords = polymer fibre concrete

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30 pages, 19603 KB  
Article
Numerical Modeling of RC Beams Strengthened with Non-Pretensioned and Pretensioned NSM CFRP Strips
by Szymon Seręga and Renata Kotynia
Materials 2026, 19(11), 2357; https://doi.org/10.3390/ma19112357 - 2 Jun 2026
Viewed by 360
Abstract
This paper presents research on reinforced concrete beams strengthened with non-pretensioned and pretensioned near-surface-mounted (NSM) carbon fibre-reinforced polymer (CFRP) strips under self-weight and external preloading. The first part of this paper briefly describes and discusses the results of experimental tests performed on six [...] Read more.
This paper presents research on reinforced concrete beams strengthened with non-pretensioned and pretensioned near-surface-mounted (NSM) carbon fibre-reinforced polymer (CFRP) strips under self-weight and external preloading. The first part of this paper briefly describes and discusses the results of experimental tests performed on six beams with different reinforcing steel ratios, preloading levels, and strengthening-system configurations. Next, three-dimensional (3D) numerical models of the tested specimens were developed. The models consider the nonlinear behavior of concrete (both in tension and compression), steel bars, and the interface between concrete and CFRP laminates. For these models, the material parameters were established based on experiments and recommendations from the literature. Furthermore, a sensitivity analysis was conducted with respect to the material parameters of the model that were not directly obtained from experimental measurements. The analyses validated the applicability of the numerical model in predicting the flexural behavior of reinforced concrete (RC) members strengthened with near-surface-mounted (NSM) CFRP materials over the full loading range. Furthermore, the developed models were employed to assess the effectiveness of active strengthening relative to passive strengthening methods (i.e., without pretensioning of the laminate). A comparison study of actively and passively strengthened elements indicates that prestressing does not affect the ultimate limit state but enhances serviceability limit states. The presented computational model, together with the adopted computational strategy, demonstrates its effectiveness for analyzing realistic scenarios involving RC beams that are damaged and subjected to loading during the strengthening process. Full article
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22 pages, 4066 KB  
Review
Chemical and Microstructural Investigation of Concrete with Seawater and Sea Sand Towards Understanding Long-Term Performance: A Review
by Ali Alzahrani and Mithila Achintha
Constr. Mater. 2026, 6(3), 32; https://doi.org/10.3390/constrmater6030032 - 25 May 2026
Cited by 1 | Viewed by 608
Abstract
Seawater and sea sand as constituents in concrete are valuable alternatives to freshwater and river sand. Further, the use of seawater and sea sand in projects located in the proximity of a sea/ocean can reduce the overall project cost and lower the carbon [...] Read more.
Seawater and sea sand as constituents in concrete are valuable alternatives to freshwater and river sand. Further, the use of seawater and sea sand in projects located in the proximity of a sea/ocean can reduce the overall project cost and lower the carbon footprint. Nevertheless, seawater contains high concentrations of chloride (Cl), sulphate (SO42−) and magnesium (Mg2+), which can react with tricalcium aluminate (C3A) in cement and the byproduct calcium hydroxide (Ca(OH)2), and form Friedel’s salt, delayed ettringite and brucite, respectively. These chemical compounds are aggressive and can degrade the strength and durability of the concrete. Differences in the physical properties of sea sand compared to river sand can also lead to weak and porous concrete. In reinforced concrete, steel bars are susceptible to corrosion due to the formation of corrosion products as a result of high concentrations of Cl. Whilst mitigation strategies such as the use of supplementary cementitious materials (SCMs) and fibre-reinforced polymer (FRP) reinforcements have been investigated in the literature, no validated method that enables the use of concrete with seawater and sea sand has been established. Based on research reported in the literature, the present study investigates the chemistry, strength and microstructure of concrete mixed with seawater and sea sand as a means of establishing their use in concrete without compromising the properties of the concrete. The study shows that the compressive strength of seawater–sea sand mixed concrete (SWSSC) is increased in the short term (up to 28 days) due to the formation of additional chemical compounds in the former. However, the long-term (i.e., beyond 28 days) compressive strength of concrete reduces by up to 20% after one year due to the weakening of the microstructure (more flaws/expansions), which further reduces the durability of the reinforced concrete. Although the long-term degradation of SWSSC has been noticed, the underlying causes are not fully understood. The present critical review study provides chemical and microstructural insight into the degradation of concrete with seawater and sea sand, and the current developing understanding is used to develop a mitigation strategy towards the use of seawater and sea sand in real-world concrete applications. Full article
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20 pages, 1931 KB  
Article
Techno-Economic Approach to Carbon Fibre Fabrics for Structural Strengthening: Life-Cycle Cost Analysis, Market Value, and Economic Viability
by Maciej Adam Dybizbański, Marceli Hązła, Alicja Krajewska and Katarzyna Rzeszut
Materials 2026, 19(10), 1913; https://doi.org/10.3390/ma19101913 - 7 May 2026
Viewed by 540
Abstract
The escalating financial burden of deteriorating civil infrastructure worldwide necessitates a shift from conventional repair methods towards more durable and economically efficient long-term solutions. This paper presents a comprehensive techno-economic review of using carbon fibre-reinforced polymer (CFRP) fabrics for structural strengthening. Moving beyond [...] Read more.
The escalating financial burden of deteriorating civil infrastructure worldwide necessitates a shift from conventional repair methods towards more durable and economically efficient long-term solutions. This paper presents a comprehensive techno-economic review of using carbon fibre-reinforced polymer (CFRP) fabrics for structural strengthening. Moving beyond a simple first-cost comparison, this review utilizes a life-cycle cost analysis (LCCA) framework to evaluate the total cost of ownership. The analysis deconstructs the complete cost profile, demonstrating that while CFRP systems have a high initial material cost, this is frequently offset by substantial savings in labour, equipment, and, critically, the indirect costs associated with reduced construction time and operational disruption. Furthermore, the inherent corrosion immunity of CFRP virtually eliminates future maintenance and repair expenditures, leading to a lower total life-cycle cost compared to traditional steel or concrete-based methods in a wide range of applications. Specifically, the conducted LCCA case study demonstrates that the CFRP alternative can reduce total life-cycle costs by nearly 25% relative to conventional steel sheet bonding, overwhelmingly driven by minimized operational downtime and related indirect costs. The value proposition is shown to be context-dependent, driven by minimizing user delay costs in bridges, mitigating catastrophic risk in seismic retrofitting, preserving cultural value in heritage structures, and maximizing revenue uptime in industrial facilities. The review also examines market dynamics, including the roles of standardization and government policy in driving adoption, and explores future trends such as inorganic matrix composites (TRM/FRCM), integrated structural health monitoring (SHM), and the push towards a circular economy. The findings conclude that a holistic, life-cycle-based economic assessment establishes CFRP strengthening as a cornerstone technology for the sustainable and resilient management of modern civil infrastructure. Full article
(This article belongs to the Special Issue Advanced Lightweight Structural Materials in Civil Engineering)
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17 pages, 5095 KB  
Article
Experimental Assessment of the Effect of Temperature in the Range of 20–80 °C on Structural Behaviour of NSM CFRP Reinforced Concrete Slabs
by Patrícia Silva, Hevar Hamid Abdulrahman, Gonçalo Escusa, Luís Correia, Miguel Azenha and José Sena-Cruz
Materials 2026, 19(7), 1382; https://doi.org/10.3390/ma19071382 - 31 Mar 2026
Viewed by 447
Abstract
The near-surface mounted (NSM) technique with carbon fibre-reinforced polymer (CFRP) composites has been proven to be one of the most effective alternatives for the flexural strengthening of existing reinforced concrete (RC) members. However, several issues remain unresolved, including the effects of elevated temperatures [...] Read more.
The near-surface mounted (NSM) technique with carbon fibre-reinforced polymer (CFRP) composites has been proven to be one of the most effective alternatives for the flexural strengthening of existing reinforced concrete (RC) members. However, several issues remain unresolved, including the effects of elevated temperatures on the performance of these strengthened RC elements. This study experimentally investigates the mechanical performance of RC slabs strengthened with NSM-CFRP systems under elevated temperatures, using both (i) steady-state and (ii) transient heating under applied loads. The steady-state tests were conducted at 20, 40, 50, 70, and 80 °C, while the transient tests were performed at 20 and 80 °C. Deflections, strains, temperatures and loads were registered during the heating phase and during the flexural tests up to failure. These measurements were used to analyse the system response in terms of load–deflection curves, evolution of concrete and CFRP strains, and bond stresses between the epoxy adhesive and CFRP. At 80 °C, the NSM-CFRP-strengthened RC slabs exhibited an average reduction of 12.1% (steady-state) and 2.3% (transient) in ultimate strength. Moreover, the concrete crushing failure mode governed up to 70 °C, despite passing the epoxy’s glass transition temperature (54 °C), while cohesive failure of the adhesive governed the failure at 80 °C. Full article
(This article belongs to the Section Advanced Composites)
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15 pages, 900 KB  
Review
A Focused Review of Nanomaterial-Enhanced Cement-Based Adhesives for Optimized FRP-to-Concrete Bonding
by Mohammad Al-Zu’bi, Mazen J. Al-Kheetan and Musab Rabi
Constr. Mater. 2026, 6(2), 15; https://doi.org/10.3390/constrmater6020015 - 24 Feb 2026
Viewed by 601
Abstract
The ongoing concern about sustainable infrastructure has driven the development of cement-based adhesives (CBAs) for fibre-reinforced polymer (FRP)-based concrete retrofitting. Nevertheless, traditional CBAs usually have low bond strength, low crack resistance, and low long-term durability that undermine the performance of FRP–concrete systems. To [...] Read more.
The ongoing concern about sustainable infrastructure has driven the development of cement-based adhesives (CBAs) for fibre-reinforced polymer (FRP)-based concrete retrofitting. Nevertheless, traditional CBAs usually have low bond strength, low crack resistance, and low long-term durability that undermine the performance of FRP–concrete systems. To address these limitations, this focused review examines the potential of nanomaterial-modified CBAs to enhance interfacial bond behaviour and overall structural performance. A systematic assessment of recent experimental studies was used to analyze CBAs modified with nanosilica, carbon nanotubes, graphene oxide, and other nanomaterials. The roles of these nanomaterials in improving adhesion mechanisms, stress transfer efficiency, crack control, and resistance to environmental stressors are critically discussed. We also contrast the performance of neat and nano-modified CBAs in FRP-based retrofitting systems, with particular emphasis on bond behaviour, mechanical response, and durability-related performance. Particular emphasis is put on innovative high-strength self-compacting cementitious adhesives (IHSSC-CAs), which are identified as an emerging class of sustainable bonding materials combining high mechanical performance with improved environmental compatibility in relation to traditional bonding systems. The paper concludes with the identification of key research gaps, a discussion of practical implementation challenges, and an outline of future research directions for the development of next-generation sustainable and resilient concrete retrofitting technologies. Full article
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20 pages, 3075 KB  
Article
Modeling of GFRP–Concrete Bond–Slip Behavior: Integrating Neural Networks with Finite Element Analysis
by Rajeev Devaraj, Ayodele Olofinjana and Christophe Gerber
Constr. Mater. 2026, 6(1), 12; https://doi.org/10.3390/constrmater6010012 - 10 Feb 2026
Cited by 1 | Viewed by 1051
Abstract
Glass fibre-reinforced polymer (GFRP) offers a durable, high-tensile strength alternative to steel rebar in reinforced concrete (RC). However, the inherent lack of ductility in GFRP limits its structural applications, which has led to the development of hybrid GFRP–steel RC systems. The composite nature [...] Read more.
Glass fibre-reinforced polymer (GFRP) offers a durable, high-tensile strength alternative to steel rebar in reinforced concrete (RC). However, the inherent lack of ductility in GFRP limits its structural applications, which has led to the development of hybrid GFRP–steel RC systems. The composite nature of these systems requires an accurate understanding of the bond interaction between GFRP rebar and concrete. Existing bond models often fall short of accurately representing the distinct mechanical properties and surface characteristics of GFRP bars, particularly within finite element (FE) analysis environments. To address this gap, the present study proposes a computational method that employs a feedforward neural network (FFNN) trained on experimental data encompassing a specific range of parameters (bar diameters 8–16 mm, concrete strengths 18–50 MPa), including bar diameter, bond length, concrete strength, and cover thickness. Unlike conventional models that typically focus on peak bond strength, the developed FFNN accurately predicts the complete bond–slip relationship. The developed bond model is then integrated into the FE analysis. The simulation results demonstrate strong agreement with experimental data (average R2 = 0.93) and effectively capture key behavioral aspects such as crack initiation and propagation. Full article
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34 pages, 5032 KB  
Article
Strength Prediction of Concavely Curved Soffit RC Beams Strengthened with CFRP
by Khattab Al-Ghrery, Robin Kalfat, Riadh Al-Mahaidi and Nazar Oukaili
Buildings 2026, 16(3), 684; https://doi.org/10.3390/buildings16030684 - 6 Feb 2026
Viewed by 595
Abstract
The utilisation of carbon fibre–reinforced polymers (CFRPs) has emerged as a promising method for enhancing the flexural performance of reinforced-concrete (RC) bridges. While extensive research has been conducted on CFRP systems implemented on flat soffit RC beams, further work is required to assess [...] Read more.
The utilisation of carbon fibre–reinforced polymers (CFRPs) has emerged as a promising method for enhancing the flexural performance of reinforced-concrete (RC) bridges. While extensive research has been conducted on CFRP systems implemented on flat soffit RC beams, further work is required to assess their effectiveness when applied to concavely curved soffit RC members. This paper uses finite element simulations to extend an experimental database on RC beams with curved soffits ranging from 5, 10, 15 and 20 mm/m strengthened using externally bonded FRP. Parametric studies into four different concrete strengths ranging from 25, 35, 48, 57 MPa and additional degrees of soffit curvature up to 50 mm/m were used to generate a total of 88 data points. Further, gene expression programming (GEP) was used to develop an empirical model correlating a capacity reduction factor applied to the maximum FRP strain required to produce intermediate-span crack-induced (IC) debonding for concavely curved soffit RC beams externally strengthened with CFRP. The results of the GEP model demonstrated that the model can be employed as an efficient tool for the prediction of the reduction in the flexural capacity of concavely curved soffit RC beams strengthened externally with NSM CFRP. Full article
(This article belongs to the Section Building Structures)
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11 pages, 1925 KB  
Article
Dynamic Behaviour of Double Basalt- and Double Flax FRP Tube-Confined Coconut Fibre-Reinforced Concrete Under Impact Loading
by Bo Zhong and Yang Lv
Dynamics 2026, 6(1), 5; https://doi.org/10.3390/dynamics6010005 - 14 Jan 2026
Viewed by 528
Abstract
The dynamic behaviour of a column excited at the base, e.g., under an earthquake load, has been extensively studied. However, the column may also experience impact at the tip like a heavy-duty truck braking on a bridge. The caused base shear of the [...] Read more.
The dynamic behaviour of a column excited at the base, e.g., under an earthquake load, has been extensively studied. However, the column may also experience impact at the tip like a heavy-duty truck braking on a bridge. The caused base shear of the pier is very important. In this work, the dynamic behaviour, particularly the impact load from the tip to the base, was studied on two different composites: double basalt- and double flax fibre-reinforced polymer tube (DBFRP and DFFRP)-confined coconut fibre-reinforced concrete (CFRC). For each composite, two columns with a height of 1 m, an inner diameter of the outer tube of 100 mm, and an inner tube of 30 mm were fabricated. The column was fully fixed at the base and struck at the top with an impulse hammer. The base shear was calculated through an equivalent mass method using the acceleration at the tip. The results show that both DBFRP-CFRC and DFFRP-CFRC can dissipate a portion of the impact force, resulting in a reduction in force at the base of the specimens. The base shear of DFFRP-CFRC columns is larger and dissipates energy faster than that of DBFRP-CFRC columns. Full article
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22 pages, 9119 KB  
Article
Seismic Behaviour of Concrete-Filled End-Bearing Fibre-Reinforced Polymer (FRP) Piles in Cohesionless Soils Using Shaking Table Test
by Aliu Abdul-Hamid and Mohammad Tofigh Rayhani
Infrastructures 2026, 11(1), 22; https://doi.org/10.3390/infrastructures11010022 - 12 Jan 2026
Cited by 1 | Viewed by 443
Abstract
This study evaluates the performance of single concrete-filled frictional Fibre-Reinforced Polymer (FRP) piles embedded in saturated liquefiable sand and subjected to seismic loading using a shaking table. A unidirectional shaking table equipped with a 1000 mm × 1000 mm × 1000 mm laminar [...] Read more.
This study evaluates the performance of single concrete-filled frictional Fibre-Reinforced Polymer (FRP) piles embedded in saturated liquefiable sand and subjected to seismic loading using a shaking table. A unidirectional shaking table equipped with a 1000 mm × 1000 mm × 1000 mm laminar shear box with 27 lamina rings was utilized in the study. FRP tubes manufactured from epoxy-saturated Carbon Fibre-Reinforced Polymer (CFRP) and Glass Fibre-Reinforced Polymer (GFRP) fabrics were filled with 35 MPa concrete and allowed to cure for 28 days, serving as model piles for the experimental programme, with cylindrical concrete prisms employed to represent the behaviour of traditional piles. Pile dimensions and properties based on scaling relationships were selected to account for the nonlinear nature of soil–pile systems under seismic loading. Scaled versions of ground motions from the 2010 Val-des-Bois and 1995 Hyogo-Ken Nambu earthquakes were implemented as input motions in the tests. The results show limited variation in the inertial and kinematic responses of the piles, especially before liquefaction. Head rocking displacements were within 5% of each other during liquefaction. Post liquefaction, the concrete-filled FRP piles showed lower response compared to the traditional concrete pile. The results suggests that concrete-filled FRP piles, especially those made from carbon fibre, provide practical alternatives for use. Full article
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22 pages, 5176 KB  
Article
Experimental Investigation of Shear Connection in Precast Concrete Sandwich Panels with Reinforcing Ribs
by Jan Macháček, Eliška Kafková, Věra Kabíčková and Tomáš Vlach
Polymers 2026, 18(2), 200; https://doi.org/10.3390/polym18020200 - 11 Jan 2026
Cited by 1 | Viewed by 864
Abstract
This paper presents an experimental investigation of the shear connection between outer layers of lightweight precast concrete sandwich panels (PCSP) made of high-performance concrete (HPC). The shear-transfer mechanism is based on reinforcing ribs composed of rigid polymer-based thermal insulation combined with carbon-fibre-reinforced polymer [...] Read more.
This paper presents an experimental investigation of the shear connection between outer layers of lightweight precast concrete sandwich panels (PCSP) made of high-performance concrete (HPC). The shear-transfer mechanism is based on reinforcing ribs composed of rigid polymer-based thermal insulation combined with carbon-fibre-reinforced polymer (CFRP) shear reinforcement. A total of seven full-scale sandwich panels were tested in four-point bending. This study compares three types of rigid thermal insulation used in the shear ribs—Purenit, Compacfoam CF400, and Foamglass F—and investigates the influence of the amount of CFRP shear reinforcement on the structural behavior of the panels. Additional specimens were used to evaluate the effect of reinforcing ribs and of polymer-based thermal insulation placed between the ribs. The experimental results show that panels with shear ribs made of Purenit and Compacfoam CF400 achieved significantly higher load-bearing capacities compared to Foamglass F, which proved unsuitable due to its brittle behavior. Increasing the amount of CFRP shear reinforcement increased the load-bearing capacity but had a limited effect on panel stiffness. The experimentally determined composite interaction coefficient ranged around α ≈ 0.03, indicating partial shear interaction between the outer concrete layers. A simplified strut-and-tie model was applied to predict the load-bearing capacity and showed conservative agreement with experimental results. The findings demonstrate that polymer-based materials, particularly CFRP reinforcement combined with rigid polymer insulation, enable efficient shear transfer without thermal bridging, making them suitable for lightweight and thermally efficient precast concrete sandwich panels. Full article
(This article belongs to the Special Issue Fiber-Reinforced Polymer Composites: Progress and Prospects)
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17 pages, 3663 KB  
Article
Shear Mechanism of UHPFRC Prisms Reinforced with FRP Rebars Across Shear Plane
by Mohammad Alameri
Buildings 2025, 15(24), 4472; https://doi.org/10.3390/buildings15244472 - 11 Dec 2025
Viewed by 640
Abstract
This study investigates the interfaces of ultra-high-performance fibre-reinforced concrete (UHPFRC). The interfaces of UHPFRC-to-UHPFRC were studied using two techniques: (i) slant shear test and (ii) shear key test. Moreover, the glass fibre-reinforced polymer (GFRP) rebars were also used in the shear plane to [...] Read more.
This study investigates the interfaces of ultra-high-performance fibre-reinforced concrete (UHPFRC). The interfaces of UHPFRC-to-UHPFRC were studied using two techniques: (i) slant shear test and (ii) shear key test. Moreover, the glass fibre-reinforced polymer (GFRP) rebars were also used in the shear plane to optimise durability. Six UHPFRC push-off specimens with different GFRP reinforcement ratios and changing shear plane angles were investigated and compared to existing models and codes. The results showed that the slant shear and shear test performed better without adding the epoxy agents due to the presence of steel fibres, which provided the excellent benefit of bridging the cracks and increasing the friction resistance. Furthermore, the shear strength increased substantially with inclined shear planes, rising from 607 kN in the vertical case to 1837 kN at a 60° inclination. However, the existing equations for predicting the shear strength overpredict the shear strength with a vertical shear plane and underpredict the shear strength of the angled shear plane. The test results also confirm that steel fibres enhance shear transfer through crack bridging, while epoxy weakens the interface by limiting mechanical interlock. The linear elastic behaviour of GFRP rebars also influences the shear transfer mechanism by contributing dowel action without yielding. Full article
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26 pages, 13454 KB  
Article
Effect of Rehabilitative Wall–Foundation Anchorage Types on the Seismic Behaviour of Weak Reinforced Concrete Frames
by Gunnur Yavuz and M. Yasar Kaltakci
Buildings 2025, 15(24), 4441; https://doi.org/10.3390/buildings15244441 - 9 Dec 2025
Viewed by 659
Abstract
Installing shear walls in a load-bearing system is one of the most rational, economical, and effective strengthening methods for improving a building system that is vulnerable to seismic effects. One of the most significant points to consider in a reinforced concrete building strengthened [...] Read more.
Installing shear walls in a load-bearing system is one of the most rational, economical, and effective strengthening methods for improving a building system that is vulnerable to seismic effects. One of the most significant points to consider in a reinforced concrete building strengthened with a shear wall is the sufficiency and reliability of anchorage elements in the shear wall–foundation joints, where significant bending moments will occur due to the impact of lateral loads. This study investigated the behaviour of different foundation anchorage methods, including internal anchorage (anchor bars) and external anchorage (steel angle and carbon-fibre-reinforced polymer (CFRP)) applied at the wall–foundation interface in retrofitted weak reinforced concrete frames, which were multi-span, multi-storey, lacking sufficient seismic detailing, and strengthened using wing-type shear walls, under quasi-static lateral loading. It was also aimed to determine the most effective anchorage method for improving the structural performance. A total of six undamaged, but seismically deficient, two-storey, two-span reinforced concrete frames were strengthened with added shear walls that incorporated different anchorage details at the shear wall–foundation joint. According to the test results, the addition of wing-shaped reinforced concrete rehabilitative walls significantly increased the lateral load-carrying capacity, lateral stiffness, and energy dissipation capacity of reinforced concrete frames with poor seismic behaviour. It was observed that additional strengthening was not required in the edge columns of frames with rehabilitative walls of a sufficient length, but that additional measures were required in the foundation anchors at the base of the strengthening wall due to the further increase in the rehabilitative wall capacity. Consequently, the most suitable shear wall foundation anchorage arrangement was achieved with test specimens where one internal anchor bar was used for each vertical shear reinforcement, independently of the shear wall length, and the development length was the highest. Full article
(This article belongs to the Section Building Structures)
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22 pages, 2549 KB  
Article
The Influence of Synthetic Reinforcing Fibers on Selected Properties of Asphalt Mixtures for Surface and Binder Layers
by Peter Gallo, Amira Ben Ameur and Jan Valentin
Infrastructures 2025, 10(11), 303; https://doi.org/10.3390/infrastructures10110303 - 11 Nov 2025
Cited by 2 | Viewed by 662
Abstract
Increasing traffic volumes, heavier axle loads, and the growing frequency of premature pavement distress pose major challenges for modern road infrastructure. In many regions, asphalt pavements experience early rutting, cracking, and moisture-induced damage, underscoring the need for improved material performance and longer service [...] Read more.
Increasing traffic volumes, heavier axle loads, and the growing frequency of premature pavement distress pose major challenges for modern road infrastructure. In many regions, asphalt pavements experience early rutting, cracking, and moisture-induced damage, underscoring the need for improved material performance and longer service life. Reinforcing fibres are increasingly used to enhance asphalt mixture properties, with aramid fibres recognised for their superior mechanical and thermal stability. This study evaluates the effect of FlexForce (FF) fibres on the mechanical and fracture behaviour of two dense-graded asphalt concretes, AC 16 surf and AC 16 bin, produced with different binders and fibre dosages (0.02% and 0.04% by mixture weight). Laboratory tests, including indirect tensile strength ratio (ITSR), indirect tensile stiffness modulus (IT-CY), crack propagation resistance, and dynamic modulus measurements, were performed to assess moisture susceptibility, stiffness, and viscoelastic behaviour. The results showed that fibre addition had little effect on compactability and stiffness under standard conditions but improved temperature stability and stiffness at elevated temperatures, particularly when used with polymer-modified binders. Moisture resistance decreased slightly, while fracture performance improved moderately at intermediate temperatures. Overall, low fibre dosages (~0.02%) provided the most balanced performance, indicating that the mechanical benefits of aramid reinforcement depend strongly on binder rheology, temperature, and interfacial compatibility. These findings contribute to optimising fibre dosage and binder selection for aramid-reinforced asphalt layers in practice. Full article
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29 pages, 618 KB  
Review
End-of-Life Strategies for Wind Turbines: Blade Recycling, Second-Life Applications, and Circular Economy Integration
by Natalia Cieślewicz, Krzysztof Pilarski and Agnieszka A. Pilarska
Energies 2025, 18(19), 5182; https://doi.org/10.3390/en18195182 - 29 Sep 2025
Cited by 12 | Viewed by 6748
Abstract
Wind power is integral to the transformation of energy systems towards sustainability. However, the increasing number of wind turbines approaching the end of their service life presents significant challenges in terms of waste management and environmental sustainability. Rotor blades, typically composed of thermoset [...] Read more.
Wind power is integral to the transformation of energy systems towards sustainability. However, the increasing number of wind turbines approaching the end of their service life presents significant challenges in terms of waste management and environmental sustainability. Rotor blades, typically composed of thermoset polymer composites reinforced with glass or carbon fibres, are particularly problematic due to their low recyclability and complex material structure. The aim of this article is to provide a system-level review of current end-of-life strategies for wind turbine components, with particular emphasis on blade recycling and decision-oriented comparison, and its integration into circular economy frameworks. The paper explores three main pathways: operational life extension through predictive maintenance and design optimisation; upcycling and second-life applications; and advanced recycling techniques, including mechanical, thermal, and chemical methods, and reports qualitative/quantitative indicators together with an indicative Technology Readiness Level (TRL). Recent innovations, such as solvolysis, microwave-assisted pyrolysis, and supercritical fluid treatment, offer promising recovery rates but face technological and economic as well as environmental compliance limitations. In parallel, the review considers deployment maturity and economics, including an indicative mapping of cost and deployment status to support decision-making. Simultaneously, reuse applications in the construction and infrastructure sectors—such as concrete additives or repurposed structural elements—demonstrate viable low-energy alternatives to full material recovery, although regulatory barriers remain. The study also highlights the importance of systemic approaches, including Extended Producer Responsibility (EPR), Digital Product Passports and EU-aligned policy/finance instruments, and cross-sectoral collaboration. These instruments are essential for enhancing material traceability and fostering industrial symbiosis. In conclusion, there is no universal solution for wind turbine blade recycling. Effective integration of circular principles will require tailored strategies, interdisciplinary research, and bankable policy support. Addressing these challenges is crucial for minimising the environmental footprint of the wind energy sector. Full article
(This article belongs to the Collection Feature Papers in Energy, Environment and Well-Being)
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18 pages, 8055 KB  
Article
The Effect of Recycled Wind Turbine Blade GFRP on the Mechanical and Durability Properties of Concrete
by Waldemar Kępys, Barbara Tora, Vojtěch Václavík and Justyna Jaskowska-Lemańska
Sustainability 2025, 17(18), 8201; https://doi.org/10.3390/su17188201 - 11 Sep 2025
Cited by 3 | Viewed by 2566
Abstract
Growing concerns about industrial waste have intensified the search for practical reuse strategies in the construction industry. One of the most problematic types of waste is decommissioned wind turbine blades, which are tough, lightweight glass fibre composites that resist conventional recycling. In this [...] Read more.
Growing concerns about industrial waste have intensified the search for practical reuse strategies in the construction industry. One of the most problematic types of waste is decommissioned wind turbine blades, which are tough, lightweight glass fibre composites that resist conventional recycling. In this study, shredded glass fibre-reinforced polymer (GFRP) recovered from such blades was used to partially replace the 2–8 mm fraction of natural aggregate in concrete at 10%, 20%, 30%, and 40% by volume. X-ray fluorescence (XRF) analysis showed that the material consists mainly of SiO2, CaO, and Al2O3. X-ray computed tomography (XCT) revealed uneven fibre dispersion and a clear increase in porosity. Compared with the control mix, compressive strength reduced by 7–25%, splitting tensile strength by 18–24%, and elastic modulus by 17–35%. All mixes achieved watertightness class W12 (1.2 MPa), though the depth of water penetration increased with GFRP content. After 50 freeze–thaw cycles, frost-resistance class F50 was only met at 10% replacement. While these trends underline the performance trade-offs, they also point to a realistic route for diverting composite waste from landfills, reducing reliance on quarried aggregate and producing ‘green’ concretes for non-structural, prefabricated elements, where moderate strength is acceptable and reducing weight is advantageous. Full article
(This article belongs to the Section Sustainable Engineering and Science)
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