Search Results (798)

In the field of high-altitude operations, the frequent occurrence of fall accidents is usually closely related to safety measures such as the incorrect use of safety locks and the wrong installation of safety belts. At present, the manual inspection method cannot achieve real-time monitoring of the safety status of the operators and is prone to serious consequences due to human negligence. This paper designs a new type of high-altitude operation safety device based on the STM32F103 microcontroller. This device integrates ultra-wideband (UWB) ranging technology, thin-film piezoresistive stress sensors, Beidou positioning, intelligent voice alarm, and intelligent safety lock. By fusing five modes, it realizes the functions of safety status detection and precise positioning. It can provide precise geographical coordinate positioning and vertical ground distance for the workers, ensuring the safety and standardization of the operation process. This safety device adopts multi-modal fusion high-altitude operation safety monitoring technology. The UWB module adopts a bidirectional ranging algorithm to achieve centimeter-level ranging accuracy. It can accurately determine dangerous heights of 2 m or more even in non-line-of-sight environments. The vertical ranging upper limit can reach 50 m, which can meet the maintenance height requirements of most transmission and distribution line towers. It uses a silicon carbide MEMS piezoresistive sensor innovatively, which is sensitive to stress detection and resistant to high temperatures and radiation. It builds a Beidou and Bluetooth cooperative positioning system, which can achieve centimeter-level positioning accuracy and an identification accuracy rate of over 99%. It can maintain meter-level positioning accuracy of geographical coordinates in complex environments. The development of this safety device can build a comprehensive and intelligent safety protection barrier for workers engaged in high-altitude operations. Full article

Natural polymers, polysaccharides, demonstrate piezoelectric behavior suitable for force sensor manufacturing. Carrageenan hydrogel film with α-iron oxide particles can act as a piezoelectric polysaccharide-based force sensor. The mechanical impact on the hydrogel caused by a falling ball shows the impact response time, which is measured in milliseconds. Repeating several experiments in a row shows the dynamics of fatigue, which does not reduce the speed of response to impact. Through the practical experiments, we sought to demonstrate how theoretical knowledge describes the hydrogel we elaborated, which works as a piezoelectric material. In addition to the theoretical basis, which includes the operation of the metal and metal oxide contact junction, the interaction between the metal oxide and the hydrogel surfaces, the paper presents the practical application of this knowledge to the complex hydrogel film. The simple calculations presented in this paper are intended to predict the hydrogel film’s characteristics and explain the results obtained during practical experiments. Carrageenan, as a low-cost and already widely used polysaccharide in various industries, is suitable for the production of low-cost force sensors in combination with iron oxide. Full article

The development of multifunctional conductive hydrogels with rapid self-healing capabilities and powerful sensing functions is crucial for advancing wearable electronics. This study designed and prepared a polyvinyl alcohol (PVA)–borax hydrogel incorporating carbon nanotubes (CNTs) and biomass carbon nanospheres (CNPs) as dual-carbon fillers. This hydrogel exhibits excellent conductivity, mechanical flexibility, and self-recovery properties. Serving as a highly sensitive piezoresistive sensor, it efficiently converts mechanical stimuli into reliable electrical signals. Sensing tests demonstrate that the CNT/CNP/PVA–borax hydrogel sensor possesses an extremely fast response time (88 ms) and rapid recovery time (88 ms), enabling the detection of subtle and rapid human motions. Furthermore, the hydrogel sensor also exhibits outstanding cyclic stability, maintaining stable signal output throughout continuous loading–unloading cycles exceeding 3200 repetitions. The hydrogel sensor’s characteristics, including rapid self-healing, fast-sensing response/recovery, and high fatigue resistance, make the CNT/CNP/PVA–borax conductive hydrogel an ideal choice for multifunctional wearable sensors. It successfully monitored various human motions. This study provides a promising strategy for high-performance self-healing sensing devices, suitable for next-generation wearable health monitoring and human–machine interaction systems. Full article

Flexible strain sensors, fabricated from high-elongation polymers and conductive filler particles, are proving an essential tool in the study of biomechanics using wearable technology. It has been previously shown that the resistive response of such composites, relative to the amount of conductive filler material, can be reasonably modeled using a standard percolation-type model. Once a certain critical fraction of filler material is reached, a conductive network across the sample is established and resistance rapidly decreases. However, modeling the more subtle resistance changes that occur while deforming the sensors during operation is more nuanced. Conductivity across the network of particles is dominated by tunneling mechanisms at the interfaces between the filler materials. Small changes in strain at these interfaces lead to relatively large, but nevertheless continuous, changes in local resistance. By assigning some arbitrary value of resistance as a dividing line between ‘low’ and ‘high’ resistance, one might model the piezoresistive behavior using a standard percolation model. But such an assumption is likely to lead to low accuracy. Our alternative approach is to divide the range of potential resistance values into several bins (rather than the usual two bins) and apply a relatively novel multi-state percolation theory. The performance of the multi-state percolation model is assessed using a random resistor model that is assumed to provide the ground truth. The model is applied to predict resistance response with both changes in relative amount of conductive filler (i.e., to help design the initial unstrained sensor) and with applied strain (for an operating sensor). We find that a multi-state percolation model captures the behavior of the simulated composite sensor in both cases. The multicomponent percolation theory becomes more accurate with more divisions/bins of the resistance distribution, and we found good agreement with the simulation using between 10 and 20 divisions. Full article

Polyurethane (PU) foam, renowned for its structural versatility, elasticity, compressibility, and adaptability, has garnered significant attention for its use in flexible strain sensors due to its capability to detect mechanical deformation. This review presents a comprehensive analysis of both the studies and recent advancements in PU foam-based strain sensors, particularly those incorporating conductive materials. The review begins by examining the chemical composition and structural characteristics of PU foam, followed by a discussion of various fabrication methods and their effects on sensor performance. It also explores the sensing mechanisms, including piezoresistive, piezoelectric, and capacitive effects. Moreover, key applications in motion detection, health monitoring, and environmental and industrial sensing are examined. Finally, the review addresses technological advancements, current challenges, and prospects. Full article

Fibrous structure is a promising building block for developing high-performance wearable piezoresistive sensors. However, the inherent non-conductivity of the fibrous polymer remains a bottleneck for highly sensitive and fast-responsive piezoresistive sensors. Herein, we reported a polyaniline/reduced graphene oxide @ polydopamine/poly (vinylidene fluoride) (PANI/rGO@PDA/PVDF) nanofiber piezoresistive sensor (PNPS) capable of versatile wearable biomonitoring. The PNPS was fabricated by integrating rGO sheets and PANI particles into a PDA-modified PVDF nanofiber network, where PDA was implemented to boost the interaction between the nanofiber networks and functional materials, PANI particles were deposited on a nanofiber substrate to construct electroactive nanofibers, and rGO sheets were utilized to interconnect nanofibers to strengthen in-plane charge carrier transport. Benefitting from the synergistic effect of multi-dimensional electroactive materials in piezoresistive membranes, the as-fabricated PNPS exhibits a high sensitivity of 13.43 kPa⁻¹ and a fast response time of 9 ms, which are significantly superior to those without an rGO sheet. Additionally, a wide pressure detection range from 0 to 30 kPa and great mechanical reliability over 12,000 cycles were attained. Furthermore, the as-prepared PNPS demonstrated the capability to detect radial arterial pulses, subtle limb motions, and diverse respiratory patterns, highlighting its potential for wearable biomonitoring and healthcare assessment. Full article

A flexible and highly sensitive piezoresistive strain sensor was fabricated through the application of CO₂ laser ablation on a composite film composed of multi-walled carbon nanotubes, carbon black, and polydimethylsiloxane (MWCNT/CB/PDMS). The results of scanning electron microscopy (SEM) surface analysis shows that the “bush-like” conductive structure on the PDMS-based composite material membrane post-laser ablation is formed. Transmission electron microscopy (TEM) images and X-ray diffraction (XRD) spectra of the ablation products indicated the formation of an amorphous carbon layer on the surface of carbon nanomaterials due to laser ablation. Experimental findings revealed that the sensitivity (GF) value of the sensor based on CNT0.6CB1.0-P3.0 is up to 584.7 at 5% strain, which is approximately 14% higher than the sensitivity 513 of the sensor previously prepared by the author using CO₂ laser ablation of MWCNT/PDMS composite films. The addition of a very small volume fraction of CB particles significantly enhances the piezoresistive sensitivity of the sensor samples. Combined with the qualitative analysis of microscopic morphology characterization, CB and MWCNT synergistically promote the deposition of amorphous carbon. This phenomenon increases the probability of tunnel effect occurrence in the strain response region of the sensor, which indirectly confirms the synergistic enhancement effect of the combined action of CB and MWCNT on the piezoresistive sensitivity of the sensor. Full article

This paper presents a comparative study examining the effects of carbon nanotubes (CNTs) and expanded graphite (EG) on the thermal, mechanical, morphological, electrical, and piezoresistive properties of poly(ethylene-co-methacrylic acid) (EMAA) nanocomposites. To this end, different amounts of carbonaceous fillers (EG and CNTs separately) were added to the EMAA thermoplastic matrix, and the relative electrical percolation thresholds (EPTs) were determined. The effect of filler concentration on thermo-oxidative degradation and the EMAA crystallinity was investigated via thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC), respectively. Dynamic mechanical analysis (DMA) demonstrated that both fillers enhance the Young’s and storage moduli, as well as the glass transition temperature, with a greater improvement for the bidimensional nanofiller, most likely due to the cumulative effect of more extensive EG-matrix interactions. In tensile tests, a very relevant difference was detected in the Gauge Factor (G.F.) and the elongation at break of the two typologies of nanocomposites. The G.F. of EMAA 10% CNT and EMAA 15% EG were found to be 0.5 ± 0.08 and 165 ± 14, respectively, while elongation at break was about 68% for EMAA 10% CNT and 8% for EMAA 15% EG. Emission Scanning Electron Microscopy (FESEM) and Tunneling Atomic Force Microscopy (TUNA) have contributed to explaining the differences between EG- and CNT-based nanocomposites from a morphological point of view, underlying the pivotal role of the filler aspect ratio and its structural features in determining different mechanical and piezoresistive performance. The comprehensive analysis of EMAA-EG and EMAA-CNT nanocomposites provides a guide for selecting the best self-sensing system for the specific application. More specifically, EMAA-CNT nanocomposites with high elongation at break and lower sensitivity to small strains are suitable for movement sensors in the soft robotic field, where high deformation has to be detected. On the other hand, the high sensitivity at a low strain of EMAA-EG systems makes them suitable for integrated sensors in more rigid composite structures, such as aeronautical and automotive components or wind turbines. Full article

Carbon nanotubes (CNTs) have emerged as pivotal nanomaterials in sensing technologies owing to their unique structural, electrical, and mechanical properties. Their high aspect ratio, exceptional surface area, excellent electrical conductivity, and chemical tunability enable superior sensitivity and rapid response in various sensor platforms. This review presents a comprehensive overview of recent advancements in CNT-based sensors, encompassing both single-walled (SWCNTs) and multi-walled carbon nanotubes (MWCNTs). We discuss their functional roles in diverse sensing applications, including gas sensing, chemical detection, biosensing, and pressure/strain monitoring. Particular emphasis is placed on the mechanisms of sensing, such as changes in electrical conductivity, surface adsorption phenomena, molecular recognition, and piezoresistive effects. Furthermore, we explore strategies for enhancing sensitivity and selectivity through surface functionalization, hybrid material integration, and nanostructuring. The manuscript also covers the challenges of reproducibility, selectivity, and scalability that hinder commercial deployment. In addition, emerging directions such as flexible and wearable CNT-based sensors, and their role in real-time environmental, biomedical, and structural health monitoring systems, are critically analyzed. By outlining both current progress and existing limitations, this review underscores the transformative potential of CNTs in the design of next-generation sensing technologies across interdisciplinary domains. Full article

Monitoring posture and movement accurately and efficiently is essential for both physical therapy and athletic training evaluation and interventions. Motion Tape (MT), a self-adhesive wearable skin-strain sensor made of piezoresistive graphene nanosheets (GNS), has demonstrated promise in capturing low back posture and movements. However, to address some of its limitations, this work explores alternative materials by replacing GNS with multi-walled carbon nanotubes (MWCNT). This study aimed to characterize the electromechanical properties of MWCNT-based MT. Cyclic load tests for different peak tensile strains ranging from 1% to 10% were performed on MWCNT-MT made with an aqueous ink of 2% MWCNT. Additional tests to examine load rate sensitivity and fatigue were also conducted. After characterizing the properties of MWCNT-MT, a human subject study with 10 participants was designed to test its ability to capture different postures and movements. Sets of six sensors were made from each material (GNS and MWCNT) and applied in pairs at three levels along each side of the lumbar spine. To record movement of the lower back, all participants performed forward flexion, left and right bending, and left and right rotation movements. The results showed that MWCNT-MT exceeded GNS-MT with respect to consistency of signal stability even when strain limits were surpassed. In addition, both types of MT could assess lower back movements. Full article

The current effect of passive devices is crucial for device testing. The current effect of a suspended graphene pressure sensor in the range of 0–2 mA is studied in this paper. The results show that the resistance of graphene films and the piezoresistive effect of devices exhibit stable performance within the current threshold range of 400 μA and 300 μA, respectively. Auger electron spectroscopy and Raman spectroscopy tests indicate that the resistance of graphene increases first and then decreases at high current intensity, resulting from the electrostatic adsorption of oxygen atoms in the initial phase of electrification and the Joule-induced desorption in the later phase. This study presents guiding significance for the electrical testing of suspended graphene devices. Full article

On-chip optical accelerometers can be a promising alternative to capacitive, piezo-resistive, and piezo-electric accelerometers in some applications due to their immunity to electromagnetic interference and high sensitivity, which allow for robust operation in electromagnetically noisy environments. This paper focuses on the characterization of an easy-to-fabricate tri-axial fiber-free optical MEMS accelerometer, which employs a simple assembly consisting of a light emitting diode (LED), a quadrant photodetector (QPD), and a suspended proof mass, measuring acceleration through light power modulation. This configuration enables simple readout circuitry without the need for complex digital signal processing (DSP). Performance modeling was conducted to simulate the LED’s irradiance profile and its interaction with the proof mass and QPD. Additionally, experimental tests were performed to measure the device’s mechanical sensitivity and validate the mechanical model. Lateral mechanical sensitivity is obtained with acceptable discrepancy from that obtained from FEA simulations. This work consolidates the performance of the design adapted and demonstrates the accelerometer’s feasibility for practical applications. Full article

The additive manufacturing of piezoresistive sensors offers several advantages, such as the elimination of assembly or installation steps, enabling integration into complex parts precisely where desired, and compatibility with soft robotics applications. Previous studies have demonstrated that several characteristics of additively manufactured sensors, such as their resistance and sensitivity, are significantly affected by the selected printing parameters. This work seeks to further the understanding of the relationships between process parameters, material, sensor design, and the resulting sensor characteristics. To this end, sensors made from two materials, with differing printing layer heights, infill angles, and thicknesses, are characterized under cyclic tensile loading. For these sensors, the nonlinearity, hysteresis, and drift are analyzed. The findings indicate that both nonlinearity and hysteresis are significantly affected by the material choice, as well as the selected parameters. Notably, parameters that affect the sensitivity of the sensor, e.g., the infill angle, can have significant indirect effects on the nonlinearity and hysteresis errors. Through correct parameter selection, nonlinearity errors can be reduced by up to 30.7% or 25.3%, depending on the material used. The hysteresis error can be reduced by up to 38.7% or 23.8%, depending on the material. The drift over multiple cycles is found to be strongly material dependent, but can also be affected by the process parameters, e.g., the infill angle. Understanding the interactions between material, design, process, and the resulting sensor characteristics provides valuable insights for the successful design and additive manufacturing of piezoresistive sensors. Full article

Developing flexible sensors that combine high sensitivity, a wide detection range, and comfortable wearability remains a key challenge in the development of electronic skin. This study presents a breathable, highly sensitive, and wearable piezoresistive sensor based on the preparation of hierarchical microporous PU@MXene + CNT films and single-sided electrodes using a simple and effective method. Distilled water was used as a non-solvent to induce the separation of polyurethane films (PU) with different mass fractions, forming a gradient porous structure with inconsistent pore morphologies in the upper and lower layers. Three-dimensional structure analysis of the hierarchical porous films with varying gradients, conducted using computed tomography, revealed that the porous structures formed after phase separation of PU solutions with different mass fractions exhibited different morphologies. As the mass fraction increased, the pore size, pore volume, and porosity gradually decreased while the surface area gradually increased. The greater the gradient of the constructed porous film, the more significant the difference between the upper- and lower-layer structures. A flexible sensor prepared using the PU@MXene + CNT porous film with the largest gradient exhibited excellent sensitivity in a wide detection range from 0.7 to 20 kPa, which was higher than that of porous films with other gradients, demonstrating high stability (>8000 cycles). The air permeability and moisture permeability of PU@MXene + CNT with the largest gradient were 0.9922 L/m²/s and 1123.6 g/m²/day, respectively, and these values were 1.35 and 4.40 times those of the non-porous film. Therefore, the constructed flexible piezoresistive sensor with a gradient porous structure had both high sensitivity and wide detection range, as well as good air and moisture permeability. Finally, the sensor successfully monitored human movements, including throat activity, finger motions, and arm bending, demonstrating its potential for wearable electronic applications. Full article

Smart cement-based materials have the potential to monitor the health of structures. The performances of composites with various kinds of conductive fillers have been found to be sensitive and stable. However, poor dispersion of conductive fillers limits their application. This study adopted the coupling agent method to attach carbon nanotubes (CNTs) onto the surface of carbon fibers (CFs). The CNT-grafted CFs (CNT-CFs) were adopted as conductive fillers to develop a CNT-CF-incorporated cementitious composite (CNT-CF/CC). The feasibility of this approach was demonstrated through Scanning Electron Microscopy (SEM) analysis and X-ray Photoelectron Spectroscopy (XPS) analysis. The CNT-CF/CC exhibited excellent conductivity because of the introduction of CNTs compared with the CF-incorporated cementitious composite (CF/CC). The CNT-CF/CC reflected huge responses under different temperatures and moisture contents. Even under conditions of high humidity or elevated temperatures, the CNT-CF/CC demonstrated stable performance and exhibited a broad measurement range. The introduction of CNT-CFs also enhanced the mechanical properties of the composite, displaying superior piezoresistivity. The failure load for the CNT-CF/CC reached 25 kN and the maximum FCR was 24.77%. In the cyclic loading, the maximum FCR reached 20.03% when subjected to peak cyclic load at 45% of the failure load. The additional conductive pathways introduced by CNTs enhanced the conductivity and sensitivity of the composite. And the anchoring connection between CNT-CFs and the cement matrix has been identified as a primary factor enhancing the stability in performance. Full article