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Keywords = novel stabilizing polymers

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13 pages, 2130 KiB  
Article
Controllable Structure and Fluorescence Enhancement of ACQ Dye Nanoparticles Based on the FNP Process
by Yue Wu, Yutao Zhang, Zhiqian Guo and Yisheng Xu
Polymers 2025, 17(15), 2152; https://doi.org/10.3390/polym17152152 - 6 Aug 2025
Abstract
Fluorescent dyes, such as cyanine dyes, are widely used in fluorescence-imaging-guided tumor therapy due to their high absorbance and fluorescence quantum yield. However, challenges persist in optimizing the performance of fluorescent nanoparticles, particularly due to the aggregation-caused quenching (ACQ) effect of cyanine dyes. [...] Read more.
Fluorescent dyes, such as cyanine dyes, are widely used in fluorescence-imaging-guided tumor therapy due to their high absorbance and fluorescence quantum yield. However, challenges persist in optimizing the performance of fluorescent nanoparticles, particularly due to the aggregation-caused quenching (ACQ) effect of cyanine dyes. Here, a novel counterion construction strategy is introduced using cyanine dye as a model ACQ dye. Through dynamic-controlled flash nanoprecipitation, fluorescent nanoparticles (CyINPs) with tunable structures are developed, investigating the effects of various factors, including counterions, block copolymers, and dye concentrations, on CyINPs’ stability and fluorescence enhancement. The optimized CyINPs with good water solubility show a 21-fold increase in fluorescence intensity and a 3.5-fold increase in encapsulation efficiency compared to CyINPs prepared by a thermodynamic-driven method. Under the efforts of polymers and counterions, dyes are separated, which reduces the impact of the ACQ effect and results in stronger fluorescence intensity, providing insights into improving nanoparticle biocompatibility and energy utilization efficiency. Full article
(This article belongs to the Section Polymer Applications)
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19 pages, 4563 KiB  
Article
Designing Imidazolium-Mediated Polymer Electrolytes for Lithium-Ion Batteries Using Machine-Learning Approaches: An Insight into Ionene Materials
by Ghazal Piroozi and Irshad Kammakakam
Polymers 2025, 17(15), 2148; https://doi.org/10.3390/polym17152148 - 6 Aug 2025
Abstract
Over the past few decades, lithium-ion batteries (LIBs) have gained significant attention due to their inherent potential for environmental sustainability and unparalleled energy storage efficiency. Meanwhile, polymer electrolytes have gained popularity in several fields due to their ability to adapt to various battery [...] Read more.
Over the past few decades, lithium-ion batteries (LIBs) have gained significant attention due to their inherent potential for environmental sustainability and unparalleled energy storage efficiency. Meanwhile, polymer electrolytes have gained popularity in several fields due to their ability to adapt to various battery geometries, enhanced safety features, greater thermal stability, and effectiveness in reducing dendrite growth on the anode. However, their relatively low ionic conductivity compared to liquid electrolytes has limited their application in high-performance devices. This limitation has led to recent studies revolving around the development of poly(ionic liquids) (PILs), particularly imidazolium-mediated polymer backbones as novel electrolyte materials, which can increase the conductivity with fine-tuning structural benefits, while maintaining the advantages of both solid and gel electrolytes. In this study, a curated dataset of 120 data points representing eight different polymers was used to predict ionic conductivity in imidazolium-based PILs as well as the emerging ionene substructures. For this purpose, four ML models: CatBoost, Random Forest, XGBoost, and LightGBM were employed by incorporating chemical structure and temperature as the models’ inputs. The best-performing model was further employed to estimate the conductivity of novel ionenes, offering insights into the potential of advanced polymer architectures for next-generation LIB electrolytes. This approach provides a cost-effective and intelligent pathway to accelerate the design of high-performance electrolyte materials. Full article
(This article belongs to the Special Issue Artificial Intelligence in Polymers)
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16 pages, 5497 KiB  
Review
Hydrogel Applications for Cultural Heritage Protection: Emphasis on Antifungal Efficacy and Emerging Research Directions
by Meijun Chen, Shunyu Xiang and Huan Tang
Gels 2025, 11(8), 606; https://doi.org/10.3390/gels11080606 - 2 Aug 2025
Viewed by 82
Abstract
Hydrogels, characterized by their high water content, tunable mechanical properties, and excellent biocompatibility, have emerged as a promising material platform for the preservation of cultural heritage. Their unique physicochemical features enable non-invasive and adaptable solutions for environmental regulation, structural stabilization, and antifungal protection. [...] Read more.
Hydrogels, characterized by their high water content, tunable mechanical properties, and excellent biocompatibility, have emerged as a promising material platform for the preservation of cultural heritage. Their unique physicochemical features enable non-invasive and adaptable solutions for environmental regulation, structural stabilization, and antifungal protection. This review provides a comprehensive overview of recent progress in hydrogel-based strategies specifically developed for the conservation of cultural relics, with a particular focus on antifungal performance—an essential factor in preventing biodeterioration. Current hydrogel systems, composed of natural or synthetic polymer networks integrated with antifungal agents, demonstrate the ability to suppress fungal growth, regulate humidity, alleviate mechanical stress, and ensure minimal damage to artifacts during application. This review also highlights future research directions, such as the application prospects of novel materials, including stimuli-responsive hydrogels and self-dissolving hydrogels. As an early exploration of the use of hydrogels in antifungal protection and broader cultural heritage conservation, this work is expected to promote the wider application of this emerging technology, contributing to the effective preservation and long-term transmission of cultural heritage worldwide. Full article
(This article belongs to the Special Issue Properties and Structure of Hydrogel-Related Materials (2nd Edition))
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16 pages, 3091 KiB  
Article
Fabrication and Evaluation of Screen-Printed Electrodes on Chitosan Films for Cardiac Patch Applications with In Vitro and In Vivo Evaluation
by Yu-Hsin Lin, Yong-Ji Chen, Jen-Tsai Liu, Ching-Shu Yen, Yi-Zhen Lin, Xiu-Wei Zhou, Shu-Ying Chen, Jhe-Lun Hu, Chi-Hsiang Wu, Ching-Jung Chen, Pei-Leun Kang and Shwu-Jen Chang
Polymers 2025, 17(15), 2088; https://doi.org/10.3390/polym17152088 - 30 Jul 2025
Viewed by 287
Abstract
Myocardial infarction (MI) remains one of the most common cardiovascular diseases and a leading cause of morbidity and mortality worldwide. In recent years, natural polymeric patches have attracted increasing attention as a promising therapeutic platform for myocardial tissue repair. This study explored the [...] Read more.
Myocardial infarction (MI) remains one of the most common cardiovascular diseases and a leading cause of morbidity and mortality worldwide. In recent years, natural polymeric patches have attracted increasing attention as a promising therapeutic platform for myocardial tissue repair. This study explored the fabrication and evaluation of screen-printed electrodes (SPEs) on chitosan film as a novel platform for cardiac patch applications. Chitosan is a biodegradable and biocompatible natural polymer that provides an ideal substrate for SPEs, providing mechanical stability and promoting cell adhesion. Silver ink was employed to enhance electrochemical performance, and the electrodes exhibited strong adhesion and structural integrity under wet conditions. Mechanical testing and swelling ratio analysis were conducted to assess the patch’s physical robustness and aqueous stability. Silver ink was employed to enhance electrochemical performance, which was evaluated using cyclic voltammetry. In vitro, electrical stimulation through the chitosan–SPE patch significantly increased the expression of cardiac-specific genes (GATA-4, β-MHC, troponin I) in bone marrow mesenchymal stem cells (BMSCs), indicating early cardiogenic differentiation potential. In vivo, the implantation of the chitosan–SPE patch in a rat MI model demonstrated good tissue integration, preserved myocardial structure, and enhanced ventricular wall thickness, indicating that the patch has the potential to serve as a functional cardiac scaffold. These findings support the feasibility of screen-printed electrodes fabricated on chitosan film substrates as a cost-effective and scalable platform for cardiac repair, offering a foundation for future applications in cardiac tissue engineering. Full article
(This article belongs to the Section Polymer Applications)
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13 pages, 1041 KiB  
Article
Synthesis and FT-IR/Raman Characterization of a Graphene Oxide–Methacrylamide Monomer for Dental Applications
by Gennaro Ruggiero, Davide Di Rosa, Francesco Caso, Roberto Sorrentino, Fernando Zarone and Giuseppe Caso
Materials 2025, 18(15), 3550; https://doi.org/10.3390/ma18153550 - 29 Jul 2025
Viewed by 428
Abstract
Background: Graphene oxide (GO) is widely explored as a functional additive in polymer composites; however, its simple physical dispersion in dental resins often leads to poor interfacial stability and limited long-term performance. Covalent functionalization may overcome these limitations by enabling chemical integration into [...] Read more.
Background: Graphene oxide (GO) is widely explored as a functional additive in polymer composites; however, its simple physical dispersion in dental resins often leads to poor interfacial stability and limited long-term performance. Covalent functionalization may overcome these limitations by enabling chemical integration into the polymer matrix. This study presents the synthesis and FT-IR/Raman characterization of GRAPHYMERE®, a novel graphene oxide-based monomer obtained through exfoliation, amine functionalization with 1,6-hexanediamine, and transamidation with methyl methacrylate. Methods: A novel GO-based monomer, GRAPHYMERE®, was synthesized through a three-step process involving GO exfoliation, amine functionalization with 1,6-hexanediamine, and transamidation with methyl methacrylate to introduce polymerizable acrylic groups. The resulting product was characterized using FT-IR and Raman spectroscopy. Results: Spectroscopic analyses confirmed the presence of aliphatic chains and amine functionalities on the GO surface. Although some expected signals were overlapped, the data suggest successful surface modification and partial insertion of methacrylamide groups. The process is straightforward, uses low-toxicity reagents, and avoids complex reaction steps. Conclusions: GRAPHYMERE® represents a chemically modified GO monomer potentially suitable for copolymerization within dental resin matrices. While its structural features support compatibility with radical polymerization systems, further studies are required to assess its mechanical performance and functional properties in dental resin applications. Full article
(This article belongs to the Special Issue Advanced Biomaterials for Medical Applications (2nd Edition))
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17 pages, 2996 KiB  
Article
Two Novel Low-Bandgap Copolymers Based on Indacenodithiophene/Indacenodithienothiophene and Benzothiadiazole Dicarboxylic Imide: Structural Design and DFT/TD-DFT Investigation
by Bakhet A. Alqurashy, Ary R. Murad, Wael H. Alsaedi, Bader M. Altayeb, Shaaban A. Elroby and Abdesslem Jedidi
Polymers 2025, 17(15), 2050; https://doi.org/10.3390/polym17152050 - 27 Jul 2025
Viewed by 362
Abstract
In the present study, two novel donor–acceptor (D–A) conjugated copolymers, PIDTBDI and PIDTTBDI, were successfully synthesized via Stille coupling polymerization. These alternating copolymers incorporate indacenodithiophene and indacenodithienothiophene as donor units, coupled with benzothiadiazole dicarboxylic imide as the electron-deficient acceptor unit. The influence of [...] Read more.
In the present study, two novel donor–acceptor (D–A) conjugated copolymers, PIDTBDI and PIDTTBDI, were successfully synthesized via Stille coupling polymerization. These alternating copolymers incorporate indacenodithiophene and indacenodithienothiophene as donor units, coupled with benzothiadiazole dicarboxylic imide as the electron-deficient acceptor unit. The influence of extended conjugation on the structural, optical, thermal, and electrochemical properties of the copolymers was systematically investigated and confirmed by density functional theory (DFT). XRD analysis confirmed that both polymers are amorphous. Thermogravimetric analysis revealed that both materials possess excellent thermal stability, with decomposition temperatures exceeding 270 °C. The theoretical and experimental values of the energy gap confirmed the thermal stability of the studied polymers. The molecular weight was determined to be 10,673 Da for PIDTBDI and 7149 Da for PIDTTBDI. Despite the variation in molecular weight, both copolymers exhibited comparable optical and electrochemical bandgaps of approximately 1.57 and 1.69 eV, respectively. Electrochemical measurements showed that PIDTBDI has a HOMO energy level of −5.30 eV and a LUMO level of −3.61 eV, while PIDTTBDI displays HOMO and LUMO levels of −5.28 eV and −3.59 eV, respectively. These results indicate that minor structural differences can considerably affect the electronic characteristics of the polymers, thus altering their overall efficacy in solar cell applications. Full article
(This article belongs to the Special Issue Advanced Polymer Materials: Synthesis, Structure, and Properties)
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15 pages, 2927 KiB  
Article
Schiff Base-Functionalized Melamine Sponge with Hierarchical Porous Architecture for High-Efficiency Removal of Organic Dyes in Wastewater
by Xiaoyu Du, Hailiang Nie, Yanqing Qu, Jingyu Xu, Hongge Jia, Yong Zhang, Wenhui Ma and Boyu Du
Nanomaterials 2025, 15(15), 1157; https://doi.org/10.3390/nano15151157 - 26 Jul 2025
Viewed by 297
Abstract
Melamine sponges have demonstrated significant application potential in the field of adsorption materials due to their unique three-dimensional porous network structure, excellent chemical/mechanical stability, and abundant amino active sites on the surface. However, the development of modified melamine sponges with efficient Congo red [...] Read more.
Melamine sponges have demonstrated significant application potential in the field of adsorption materials due to their unique three-dimensional porous network structure, excellent chemical/mechanical stability, and abundant amino active sites on the surface. However, the development of modified melamine sponges with efficient Congo red dye removal capabilities remains a substantial challenge. In this study, a stable linear polymer network structure was constructed on the surface of melamine sponges via an in situ polymerization strategy based on the Schiff base reaction mechanism. Characterization analyses reveal that the modified sponge not only retained the original porous skeleton structure but also significantly enhanced the density of surface active sites. Experimental data demonstrate that the modified sponge exhibited excellent adsorption performance for Congo red dye, with the adsorption process conforming to the pseudo-second-order kinetic model and achieving a practical maximum adsorption capacity of 380.4 mg/g. Notably, the material also displayed favorable cyclic stability. This study provides an efficient adsorbent for Congo red dye-contaminated wastewater treatment through the development of a novel surface-functionalized sponge material while also offering new solutions for advancing the practical applications of melamine-based porous materials and environmental remediation technologies. Full article
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16 pages, 2509 KiB  
Article
A Novel Experimental Method and Setup to Quantify Evaporation-Induced Foaming Behavior of Polymer Solutions
by Xiaoyi Qiu, Zhaoqi Cui, Ming Zhao, Jie Jiang, Wenze Guo, Ling Zhao, Zhenhao Xi and Weikang Yuan
Polymers 2025, 17(15), 2025; https://doi.org/10.3390/polym17152025 - 24 Jul 2025
Viewed by 259
Abstract
This study provides a novel experimental setup and methodology for the quantitative investigation of evaporation-induced foaming behaviors in a polymer/small-molecule solution system (PSMS). In traditional dynamic test methods, it is difficult to precisely describe the evaporation-induced foaming process of a multicomponent solution because [...] Read more.
This study provides a novel experimental setup and methodology for the quantitative investigation of evaporation-induced foaming behaviors in a polymer/small-molecule solution system (PSMS). In traditional dynamic test methods, it is difficult to precisely describe the evaporation-induced foaming process of a multicomponent solution because the concentration of light components in solution continuously decreases during ebullition, causing undesired changes in foaming behavior. In this study, a precisely controlled condensation reflux module was introduced into the setup to maintain pressure, temperature, and concentration of the PSMS at constant levels during the entire ebullition process, allowing dynamic test methods to quantify the evaporation-induced foamability. With this newly proposed device, experimental data of typical PSMS, polyolefin elastomer (POE)/n-hexane solution system, were obtained and modeled to illustrate the foam growth profile, thereby characterizing the dynamic foaming process based on a logistic growth function. The corresponding dimensionless number Σevap was calculated to evaluate evaporation-induced foam stability by analyzing the foam growth profile under varying pressure, concentration, and energy input levels. Furthermore, given that the PSMS represents a highly non-ideal system, the bubble nucleation rate J was modified in this work by introducing a correction coefficient δ to account for the non-ideal effects of macromolecules present in solutions. Additionally, another correction coefficient λ was incorporated into the Gibbs free energy term to adjust for supersaturation of liquid during nucleation. The experiment’s data align well with the modified bubble nucleation rate mechanism proposed herein. Full article
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24 pages, 3701 KiB  
Article
Multifunctional REE Selective Hybrid Membranes Based on Ion-Imprinted Polymers and Modified Multiwalled Carbon Nanotubes: A Physicochemical Characterization
by Aleksandra Rybak, Aurelia Rybak, Sławomir Boncel, Anna Kolanowska, Waldemar Kaszuwara, Mariusz Nyc, Rafał Molak, Jakub Jaroszewicz and Spas D. Kolev
Int. J. Mol. Sci. 2025, 26(15), 7136; https://doi.org/10.3390/ijms26157136 - 24 Jul 2025
Viewed by 302
Abstract
A novel type of multifunctional hybrid membranes combining modified chitosan, functionalized multi-walled carbon nanotubes (MWCNTs), and rare earth element ion-imprinted polymers (REEIIPs) were designed and characterized. The synthesized materials were characterized by thermogravimetric analysis (TGA), scanning electron microscopy (SEM), vibrating sample magnetometry (VSM), [...] Read more.
A novel type of multifunctional hybrid membranes combining modified chitosan, functionalized multi-walled carbon nanotubes (MWCNTs), and rare earth element ion-imprinted polymers (REEIIPs) were designed and characterized. The synthesized materials were characterized by thermogravimetric analysis (TGA), scanning electron microscopy (SEM), vibrating sample magnetometry (VSM), X-ray diffraction (XRD), X-ray micro-tomography, and Fourier transform infrared spectroscopy (FTIR). The hybrid membranes were also studied in terms of their mechanical and rheological properties. The key element of the proper preparation of hybrid membranes using the casting method in an external magnetic field was to synthesize membrane components with appropriate magnetic properties. It was found that they showed tunable weak ferromagnetic properties, and the increase in modified nanotube addition caused the rise in the membrane’s saturation magnetization, which for Nd-selective hybrid membranes reached 0.44 emu/g. Also, the increase in thermooxidative stability was noted after introducing functionalized nanotubes into polymer matrices, which, in the case of Gd-selective membranes, were stable even up to 730 °C. The rise in the modified MWCNT addition and selection of appropriate REE ion-imprinted polymers improved mechanical (Rm and E values increase even twice) and rheological parameters (almost double growth of E′ and E″ values) of the tested membranes. Synthesized hybrid membranes showed a high rejection of matrix components and an increase in retention ratio with rising MWCNT-REEIIP addition, ultimately reaching 94.35%, 92.12%, and 90.11% for Nd, Pr, and Gd, respectively. The performed analysis confirmed homogeneous dispersion, phase compatibility, network integration, formation of a complex 3D microstructure, and improved operational stability of created hybrid membranes, which is significant for their future applications in Nd, Pr, and Gd recovery from coal fly ash extracts. Full article
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16 pages, 2358 KiB  
Article
Enhancing Polycaprolactone with Levulinic Acid-Extracted Lignin: Toward Sustainable Bio-Based Polymer Blends
by Elodie Melro, Hugo Duarte, Filipe E. Antunes, Artur J. M. Valente, Anabela Romano and Bruno Medronho
J. Compos. Sci. 2025, 9(7), 366; https://doi.org/10.3390/jcs9070366 - 14 Jul 2025
Viewed by 252
Abstract
The growing demand for sustainable materials has intensified the search for biodegradable polymers. Poly(ε-caprolactone) (PCL), though biodegradable, is fossil-derived. In this study, a novel lignin extracted from pine wood using a green solvent was incorporated into PCL and compared with commercial lignins (dealkaline, [...] Read more.
The growing demand for sustainable materials has intensified the search for biodegradable polymers. Poly(ε-caprolactone) (PCL), though biodegradable, is fossil-derived. In this study, a novel lignin extracted from pine wood using a green solvent was incorporated into PCL and compared with commercial lignins (dealkaline, alkaline, and lignosulfonate). The lignin additions imparted antioxidant properties, enhanced thermal stability, and promoted circular economy goals through lignin valorization. Notably, the green-extracted lignin showed superior compatibility with PCL when compared with commercial lignins, as evidenced by lower water uptake and solubility, and improved surface hydrophobicity (higher contact angle). Although the addition of lignin reduced the tensile strength and elongation at break, it greatly increased the PCL radical scavenging activity (DPPH) from 8 ± 1% of neat PCL to 94.8 ± 0.3% when 20 wt% of lignin-LA was added. Among the tested lignins, lignin-LA stands out as the most promising candidate to be applied as a functional additive in biodegradable polymer blends and composites for advanced sustainable applications. Not only given its intrinsically higher sustainability but also due to its capacity for improving the thermal properties of PCL–lignin blends. Full article
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20 pages, 917 KiB  
Article
Numerical Investigation of Buckling Behavior of MWCNT-Reinforced Composite Plates
by Jitendra Singh, Ajay Kumar, Barbara Sadowska-Buraczewska, Wojciech Andrzejuk and Danuta Barnat-Hunek
Materials 2025, 18(14), 3304; https://doi.org/10.3390/ma18143304 - 14 Jul 2025
Viewed by 261
Abstract
The current study demonstrates the buckling properties of composite laminates reinforced with MWCNT fillers using a novel higher-order shear and normal deformation theory (HSNDT), which considers the effect of thickness in its mathematical formulation. The hybrid HSNDT combines polynomial and hyperbolic functions that [...] Read more.
The current study demonstrates the buckling properties of composite laminates reinforced with MWCNT fillers using a novel higher-order shear and normal deformation theory (HSNDT), which considers the effect of thickness in its mathematical formulation. The hybrid HSNDT combines polynomial and hyperbolic functions that ensure the parabolic shear stress profile and zero shear stress boundary condition at the upper and lower surface of the plate, hence removing the need for a shear correction factor. The plate is made up of carbon fiber bounded together with polymer resin matrix reinforced with MWCNT fibers. The mechanical properties are homogenized by a Halpin–Tsai scheme. The MATLAB R2019a code was developed in-house for a finite element model using C0 continuity nine-node Lagrangian isoparametric shape functions. The geometric nonlinear and linear stiffness matrices are derived using the principle of virtual work. The solution of the eigenvalue problem enables estimation of the critical buckling loads. A convergence study was carried out and model efficiency was corroborated with the existing literature. The model contains only seven degrees of freedom, which significantly reduces computation time, facilitating the comprehensive parametric studies for the buckling stability of the plate. Full article
(This article belongs to the Special Issue Mechanical Behavior of Advanced Composite Materials and Structures)
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17 pages, 7402 KiB  
Article
Multilayered Tissue Assemblies Through Tuneable Biodegradable Polyhydroxyalkanoate Polymer (Mesh)-Reinforced Organ-Derived Extracellular Matrix Hydrogels
by Vasilena E. Getova, Alex Pascual, Rene Dijkstra, Magdalena Z. Gładysz, Didi Ubels, Malgorzata K. Wlodarczyk-Biegun, Janette K. Burgess, Jeroen Siebring and Martin C. Harmsen
Gels 2025, 11(7), 539; https://doi.org/10.3390/gels11070539 - 11 Jul 2025
Viewed by 459
Abstract
Multi-layer cell constructs produced in vitro are an innovative treatment option to support the growing demand for therapy in regenerative medicine. Our research introduces a novel construct integrating organ-derived decellularised extracellular matrix (dECM) hydrogels and 3D-printed biodegradable polymer meshes composed of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) [...] Read more.
Multi-layer cell constructs produced in vitro are an innovative treatment option to support the growing demand for therapy in regenerative medicine. Our research introduces a novel construct integrating organ-derived decellularised extracellular matrix (dECM) hydrogels and 3D-printed biodegradable polymer meshes composed of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and poly(3-hydroxybutyrate-co-4-hydroxybutyrate) (P34HB) to support and maintain multiple layers of different cell types. We achieved that by integrating the mechanical stability of PHBV+P34HB, commonly used in the food storage industry, with a dECM hydrogel, which replicates organ stiffness and supports cellular survival and function. The construct was customised by adjusting the fibre arrangement and pore sizes, making it a suitable candidate for a personalised design. We showed that the polymer is degradable after precoating it with PHB depolymerase (PhaZ), with complete degradation achieved in 3–5 days and delayed by adding the hydrogel to 10 days, enabling tuneable degradation for regenerative medicine applications. Finally, as a proof of concept, we composed a three-layered tissue in vitro; each layer represented a different tissue type: epidermal, vascular, and subcutaneous layers. Possible future applications include wound healing and diabetic ulcer paths, personalised drug delivery systems, and personalised tissue implants. Full article
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17 pages, 2734 KiB  
Article
Fabrication and Performance Study of 3D-Printed Ceramic-in-Gel Polymer Electrolytes
by Xiubing Yao, Wendong Qin, Qiankun Hun, Naiyao Mao, Junming Li, Xinghua Liang, Ying Long and Yifeng Guo
Gels 2025, 11(7), 534; https://doi.org/10.3390/gels11070534 - 10 Jul 2025
Viewed by 265
Abstract
Solid-state electrolytes (SSEs) have emerged as a promising solution for next-generation lithium-ion batteries due to their excellent safety and high energy density. However, their practical application is still hindered by critical challenges such as their low ionic conductivity and high interfacial resistance at [...] Read more.
Solid-state electrolytes (SSEs) have emerged as a promising solution for next-generation lithium-ion batteries due to their excellent safety and high energy density. However, their practical application is still hindered by critical challenges such as their low ionic conductivity and high interfacial resistance at room temperature. The innovative application of 3D printing in the field of electrochemistry, particularly in solid-state electrolytes, endows energy storage devices with attractive characteristics. In this study, ceramic-in-gel polymer electrolytes (GPEs) based on PVDF-HFP/PAN@LLZTO were fabricated using a direct ink writing (DIW) 3D printing technique. Under the optimal printing conditions (printing speed of 40 mm/s and fill density of 70%), the printed electrolyte exhibited a uniform and dense sponge-like porous structure, achieving a high ionic conductivity of 5.77 × 10−4 S·cm−1, which effectively facilitated lithium-ion transport. A structural analysis indicated that the LLZTO fillers were uniformly dispersed within the polymer matrix, significantly enhancing the electrochemical stability of the electrolyte. When applied in a LiFePO4|GPEs|Li cell configuration, the electrolyte delivered excellent electrochemical performance, with high initial discharge capacities of 168 mAh·g−1 at 0.1 C and 166 mAh·g−1 at 0.2 C, and retained 92.8% of its capacity after 100 cycles at 0.2 C. This work demonstrates the great potential of 3D printing technology in fabricating high-performance GPEs. It provides a novel strategy for the structural design and industrial scalability of lithium-ion batteries. Full article
(This article belongs to the Special Issue Research Progress and Application Prospects of Gel Electrolytes)
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25 pages, 5796 KiB  
Article
Enhancing Sustainability and Functionality with Recycled Materials in Multi-Material Additive Manufacturing
by Nida Naveed, Muhammad Naveed Anwar, Mark Armstrong, Furqan Ahmad, Mir Irfan Ul Haq and Glenn Ridley
Sustainability 2025, 17(13), 6105; https://doi.org/10.3390/su17136105 - 3 Jul 2025
Viewed by 467
Abstract
This study presents a novel multi-material additive manufacturing (MMAM) strategy by combining virgin polylactic acid (vPLA) with recycled polylactic acid (rPLA) in a layered configuration to improve both performance and sustainability. Specimens were produced using fused deposition modelling (FDM) with various vPLA: rPLA [...] Read more.
This study presents a novel multi-material additive manufacturing (MMAM) strategy by combining virgin polylactic acid (vPLA) with recycled polylactic acid (rPLA) in a layered configuration to improve both performance and sustainability. Specimens were produced using fused deposition modelling (FDM) with various vPLA: rPLA ratios (33:67, 50:50, and 67:33) and two distinct layering approaches: one with vPLA forming the external layers and rPLA as the core, and a second using the reversed arrangement. Mechanical testing revealed that when vPLA is used as the exterior, printed components exhibit tensile strength and elongation improvements of 10–25% over conventional single-material prints, while the tensile modulus is largely influenced by the distribution of the two materials. Thermal analysis shows that both vPLA and rPLA begin to degrade at approximately 330 °C; however, rPLA demonstrates a higher end-of-degradation temperature (461.7 °C) and increased residue at elevated temperatures, suggesting improved thermal stability due to enhanced crystallinity. Full-field strain mapping, corroborated by digital microscopy (DM) and scanning electron microscopy (SEM), revealed that vPLA-rich regions display more uniform interlayer adhesion with minimal voids or microcracks, whereas rPLA-dominated areas exhibit greater porosity and a higher propensity for brittle failure. These findings highlight the role of optimal material placement in mitigating the inherent deficiencies of recycled polymers. The integrated approach of combining microstructural assessments with full-field strain mapping provides a comprehensive view of interlayer bonding and underlying failure mechanisms. Statistical analysis using analysis of variance (ANOVA) confirmed that both layer placement and material ratio have a significant influence on performance, with high effect sizes highlighting the sensitivity of mechanical properties to these parameters. In addition to demonstrating improvements in mechanical and thermal properties, this work addresses a significant gap in the literature by evaluating the combined effect of vPLA and rPLA in a multi-material configuration. The results emphasise that strategic material distribution can effectively counteract some of the limitations typically associated with recycled polymers, while also contributing to reduced dependence on virgin materials. These outcomes support broader sustainability objectives by enhancing energy efficiency and promoting a circular economy within additive manufacturing (AM). Overall, the study establishes a robust foundation for industrial-scale implementations, paving the way for future innovations in eco-efficient FDM processes. Full article
(This article belongs to the Special Issue 3D Printing for Multifunctional Applications and Sustainability)
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22 pages, 1280 KiB  
Article
Development and Optimization of a Quercetin-Loaded Chitosan Lactate Nanoparticle Hydrogel with Antioxidant and Antibacterial Properties for Topical Skin Applications
by Raghda Yazidi, Majdi Hammami, Hamza Ghadhoumi, Ameni Ben Abdennebi, Sawssen Selmi, Kamel Zayani, Karima Horchani-Naifer, Iness Bettaieb Rebey and Moufida Saidani Tounsi
Cosmetics 2025, 12(4), 141; https://doi.org/10.3390/cosmetics12040141 - 3 Jul 2025
Viewed by 872
Abstract
Nanotechnology has revolutionized dermocosmetic innovation by improving the stability, bioavailability, and efficacy of active ingredients. In this study, we developed and optimized a novel xanthan gum-based hydrogel containing quercetin-loaded chitosan lactate nanoparticles for antioxidant and antimicrobial skincare applications. Chitosan was converted to its [...] Read more.
Nanotechnology has revolutionized dermocosmetic innovation by improving the stability, bioavailability, and efficacy of active ingredients. In this study, we developed and optimized a novel xanthan gum-based hydrogel containing quercetin-loaded chitosan lactate nanoparticles for antioxidant and antimicrobial skincare applications. Chitosan was converted to its lactate form to enhance water solubility and enable nanoparticle formation at physiological pH via ionic gelation with citric acid. The formulation was optimized using Box–Behnken response surface methodology to achieve minimal particle size and maximal zeta potential. The final gel was structured with xanthan gum as the gelling polymer, into which the optimized nanoparticles were incorporated to create a stable and bioactive hydrogel system. Encapsulation efficiency was measured separately to assess the effectiveness of drug loading. The optimized nanoparticles exhibited a mean diameter of 422.02 nm, a zeta potential of +29.49 mV, and a high quercetin encapsulation efficiency (76.9%), corresponding to the proportion of quercetin retained in the nanoparticle matrix relative to the total amount initially used in the formulation. Antioxidant assays (TAC, DPPH, and reducing power) confirmed superior radical-scavenging activity of the nanoformulation compared to the base hydrogel. Antibacterial tests showed strong inhibition against Escherichia coli, Pseudomonas aeruginosa, and Staphylococcus aureus, with MIC values comparable to streptomycin. Accelerated stability studies demonstrated excellent physicochemical and microbiological stability over 60 days. This natural, bioactive, and eco-friendly formulation represents a promising platform for next-generation cosmeceuticals targeting oxidative stress and skin-related pathogens. Full article
(This article belongs to the Special Issue Feature Papers in Cosmetics in 2025)
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