Search Results (196)

This review examines the research progress on non-noble-metal-based catalysts for formaldehyde (HCHO) oxidation at room temperature. It begins with an introduction to the hazards of HCHO as an indoor pollutant and the urgency of its removal, comparing several HCHO removal technologies and highlighting the advantages of room-temperature catalytic oxidation. It delves into the classification, preparation methods, and regulation strategies for non-precious metal catalysts, with a focus on manganese-based, cobalt-based, and other transition metal-based catalysts. The effects of catalyst preparation methods, morphological structure, and specific surface area on catalytic performance are discussed, and the catalytic oxidation mechanisms of HCHO, including the Eley–Rideal, Langmuir–Hinshelwood, and Mars–van Krevelen mechanisms, are analyzed. Finally, the challenges faced by non-precious metal catalysts are summarized, such as issues related to the powder form of catalysts in practical applications, lower catalytic activity at room temperature, and insufficient research in the presence of multiple VOC molecules. Suggestions for future research directions are also provided. Full article

Anion exchange membranes (AEMs) are vital for electrochemical energy devices such as alkaline fuel cells and water electrolyzers, enabling the use of non-precious metal catalysts despite challenges from alkaline degradation. Hyperbranched polymers (hbPs) with their globular structure, high functional group density, and simple synthesis, offer a promising platform for enhancing transport and stability. In this study, multifunctional hbPs were synthesized from 4-vinylbenzyl chloride (VBC) and 2-hydroxyethyl methacrylate (HEMA) via atom transfer radical self-condensing vinyl polymerization (ATR-SCVP) and crosslinked into polyurethane-based AEMs. Characterization confirmed successful copolymerization and crosslinking, with excellent alkaline stability. Membranes crosslinked with higher molecular weight (MW) and VBC-richer hbPs (e.g., OH-hbP1-PU) exhibited high water uptake (75%) but low ion-exchange capacity (1.54 mmol/g) and conductivity (186 µS/cm), attributed to steric hindrance and insufficient ionic network connectivity. In contrast, OH-hbP2-PU exhibited optimal properties, with the highest OH⁻ conductivity (338 µS/cm) and IEC (2.64 mmol/g), highlighting a balanced structure for efficient ion transport. This work offers a tunable strategy for high-performance AEM development through tailored hbP architecture. Full article

This study addresses the efficiency and cost challenges of hydrogen evolution reaction (HER) catalysts in the context of carbon neutrality strategies by employing a synergistic approach that combines cation vacancy anchoring and transition metal doping on two-dimensional (2D) MXenes. Using an in situ LiF/HCl etching process, the aluminum layers in Ti₃AlC₂ were precisely removed, resulting in a few-layer Ti₃C₂T_x MXene with an increased interlayer spacing of 12.3 Å. Doping with the transition metals Fe, Co, Ni, and Cu demonstrated that Fe@Ti₃C₂ provided the optimal HER performance, characterized by an overpotential (η₁₀) of 81 mV at 10 mA cm⁻², a low Tafel slope of 33.03 mV dec⁻¹, and the lowest charge transfer resistance (R_ct = 5.6 Ω cm²). Mechanistic investigations revealed that Fe’s 3d⁶ electrons induce an upward shift in the d-band center of MXene, improving hydrogen adsorption free energy and reducing lattice distortion. This research lays a solid foundation for the design of non-precious metal catalysts using MXenes and highlights future avenues in bimetallic synergy and scalability. Full article

The oxygen evolution reaction (OER) is pivotal in hydrogen production via water electrolysis, yet its sluggish kinetics, stemming from the four-electron transfer process, remain a major obstacle, with overpotential reduction being critical for enhancing efficiency. This work addresses this challenge by developing a novel approach to stabilize and activate non-precious metal catalysts for OER. Specifically, we synthesized a three-dimensional flake NiFe-LDH/ZIF-L composite catalyst on a flexible nickel foam (NF) substrate through a room temperature soaking and hydrothermal method, leveraging the mesoporous structure of ZIF-L to increase the specific surface area and optimizing electron transfer pathways via interfacial regulation. Continuous linear sweep voltammetry (LSV) scanning induced structural self-reconstruction, forming highly active NiOOH species enriched with oxygen vacancies, which significantly boosted catalytic performance. Experimental results demonstrate an overpotential of only 221 mV at 10 mA cm⁻² and a Tafel slope of 56.3 mV dec⁻¹, alongside remarkable stability, attributed to the catalyst’s hierarchical nanostructure that accelerates mass diffusion and charge transfer. The innovation lies in the synergistic effect of the mesoporous ZIF-L structure and interfacial regulation, which collectively enhance the catalyst’s activity and durability, offering a promising strategy for advancing large-scale water electrolysis hydrogen production technology. Full article

Recently, research has increasingly focused on the introduction of non-precious metals and developing highly stable carriers to enhance catalyst performance. In this study, we successfully synthesized copper (Cu)-modified biochar catalysts utilizing a sequential approach involving enzymatic treatment, liquid impregnation, and activation processes, which effectively enhanced the dispersion and introduction efficiency of Cu onto the biochar, thereby reducing the requisite Cu loading while maintaining high catalytic activity. The experimental results showed that the toluene degradation of 10%Cu@BCL was three times higher than that of unmodified activated carbon (AC) at 290 °C. A more uniform distribution of Cu was obtained by the enzymatic and activation treatments, optimizing the catalyst’s structural properties and reducing the amount of Cu on the biochar. Moreover, the transformation between various oxidation states of Cu (from Cu⁰/Cu(I) to Cu(II)) facilitated the electron transfer during the degradation of toluene. To further understand the catalytic mechanisms, density functional theory (DFT) calculations were employed to elucidate the interactions between toluene molecules and the Cu-modified biochar surface. These findings reveal that the strategic modification of biochar as a carrier not only enhances the dispersion and stability of active metal species but contributes to improved catalytic performance, thereby enhancing its degradation efficiency for VOCs in high-temperature conditions. Full article

The dry reforming of methane (DRM) converts two greenhouse gases, CH₄ and CO₂, into H₂ and CO, offering a crucial technological pathway for reducing greenhouse gas emissions and producing clean energy. However, the reaction faces two main challenges: high activation energy barriers require high temperatures to drive the reaction, while sintering and carbon deactivation at high temperatures are common with conventional nickel-based catalysts, which severely limit the further development of the methane dry reforming reaction. In this study, a nitrogen-doped carbon nanotube-loaded nickel catalytic system (Ni/NCNT) was developed to overcome the challenges caused by limited active sites while maintaining the stable structure of the Ni/CNT system. Ni/NCNT catalysts were prepared using different nitrogen precursors, and the impact of the mixing method on catalytic performance was examined. Characterization using H₂-TPR, XPS, and TEM revealed that nitrogen doping enhanced the metal–support interaction (MSI). Additionally, pyridine nitrogen species synergistically interact with nickel particles, modulating the electronic environment on the carbon nanotube surface and increasing catalyst active site density. The Ni/NCNT-IU catalyst, prepared with impregnated urea, exhibited excellent stability, with methane conversion decreasing from 85.0% to 82.9% over 24 h of continuous reaction. This study supports the use of non-precious-metal carbon-based catalysts in high-temperature catalytic systems, which is strategically important for the industrialization of DRM and the development of decarbonized energy conversion. Full article

MXenes have emerged as promising candidates for energy storage and catalyst design. Through detailed density functional theory (DFT) calculations, we designed a series of new 2D composite MXene-based nanomaterials by covering excellent TM₃N₂ MXenes (TM = Nb, Ta, Mo, and W) with graphene or buckled silicene. Our findings demonstrate that this coating can lead to high catalytic activity for hydrogen evolution reactions (HER) in these composite MXene-based systems, with silicene exhibiting superior performance compared to graphene. The relevant carbon and silicon atoms in the coated materials serve as active sites for HER due to complex electron transfer processes. Additionally, doping N or P atoms into graphene/silicene, which have similar atomic radii, but larger electronegativity than C/Si atoms, can further enhance the HER activity of adjacent carbon or silicon atoms, thus endowing the composite systems with higher HER catalytic performance. Coupled with their high stability and metallic conductivity, all these composite systems show great potential as electrocatalysts for HER. These remarkable findings offer new strategies and valuable insights for designing non-precious and highly efficient MXene-based HER electrocatalysts. Full article

Pursuing cost-effective non-precious metal electrocatalysts is a key challenge in the field of sustainable energy conversion. Transition metal dichalcogenides, known for their unique electronic structure, demonstrate superior electrocatalytic capabilities for the hydrogen evolution reaction (HER), yet their effectiveness is still lacking. In the present study, a CuS/Co₃S₄@MWCNT composite was fabricated via single-step hydrothermal synthesis for HER applications. This catalyst exploited the synergistic effects between CuS and Co₃S₄ to increase edge site functionalities and metallic conductivity, thereby resulting in high catalytical activity within the material. Furthermore, the incorporation of multi-walled carbon nanotubes (MWCNTs) into the composite effectively enhanced electron transfer kinetics throughout the HER process. Notably, thiourea serves a dual function in this synthesis, acting both as a reducing agent and as a sulfur source for the formation of metal sulfides. When evaluated in a 1 M KOH alkaline electrolyte, the synthesized nanocomposite exhibited a minimal overpotential of 300 mV to reach a current density of 10 mA/cm², and a Tafel slope of merely 76.2 mV/dec, indicative of its good HER catalytic activity. These findings underscore the composite’s potential for application in hydrogen production technologies. Full article

In the “dual carbon” objective, the preparation of non-precious metal catalysts with low cost and high activity is essential for the study of hydrogen evolution reactions (HERs). This study employed biomass pomelo peel powder as the carbon source and ammonium metatungstate (AMT) as the tungsten source and, through a facile one-step method in molten salt, fabricated a biomass carbon-based nanocatalyst featuring carbon flakes adorned with tungsten carbide (WC) nanoparticles. Dicyandiamide and cysteine were introduced as nitrogen and sulfur sources, respectively, to explore the impacts of N-S elemental doping on the structure, composition, and HER performance of the WC/C catalyst. The experimental results showed that N-S doping changed the electronic structure of WC and increased the electrochemically active surface area, resulting in a significant increase in the HER activity of WC/C@N-S catalysts. The WC/C@N-S catalyst was evaluated with hydrogen evolution performance in a 0.5 mol/L H₂SO₄ solution. When the cathodic current density reached 10 mA/cm², the overpotential was 158 mV, and the Tafel slope was 68 mV/dec, underscoring its excellent HER performance. The outcomes offer novel insights into the high-value utilization of agricultural biomass resources, and pave the way for the development of cost-effective, innovative hydrogen evolution catalysts. Full article

Two-dimensional transition metal dichalcogenides have attracted considerable attention in electrocatalytic hydrogen evolution due to their unique layered structures and tunable electronic properties. However, prior research has predominantly focused on the intrinsic catalytic activity of planar few-layer structures, which offer limited exposure of edge-active sites due to their restricted two-dimensional geometry. Moreover, van der Waals interactions between layers impose substantial barriers to electron transport, significantly hindering charge transfer efficiency. To overcome these limitations, this study presents the innovative synthesis of high-quality single-screw WS₂ with a 5° dislocation angle via physical vapor deposition. Second harmonic generation measurements revealed a pronounced asymmetric polarization response, while the selected area electron diffractionand atomic force microscopy elucidated the material’s distinctive screwed dislocation configuration. In contrast to planar monolayer WS₂, the conical/screw-structured WS₂—formed through screw-dislocation-mediated growth—exhibits a higher density of exposed edge-active catalytic sites and enhanced electron transport capabilities. Electrochemical performance tests revealed that in an alkaline medium, the screwed WS₂ nanosheets exhibited an overpotential of 310 mV at a current density of −10 mA/cm², with a Tafel slope of 204 mV/dec. Additionally, under a current density of 18 mA/cm², the screwed WS₂ can sustain this current density for at least 30 h. These findings offer valuable insights into the design of low-cost, high-efficiency, non-precious metal catalysts for hydrogen evolution reactions. Full article

Developing efficient and durable non-precious metal catalysts for oxygen electrocatalysis in fuel cells and zinc–air batteries remains an urgent issue to be addressed. Herein, a bimetallic CoCe-NC catalyst is synthesized through pyrolysis of Co/Ce co-doped metal–organic frameworks (MOFs), retaining the inherently high surface area of MOFs to maximize the exposure of Co-N and Ce-N active sites. The electronic interaction between Co and Ce atoms effectively modulates the adsorption/desorption behavior of oxygen-containing intermediates, thereby enhancing intrinsic catalytic activity. In alkaline media, the CoCe-NC catalyst exhibits E_1/2 = 0.854 V electrocatalytic capability comparable to commercial Pt/C, along with superior methanol resistance and durability. Notably, CoCe-NC demonstrates an overpotential 84 mV lower than Pt/C at 300 mA cm⁻² in a GDE half-cell. When the catalyst is employed as a cathode in zinc–air batteries, it demonstrates an open-circuit voltage of 1.47 V, a peak power density of 202 mW cm⁻², and exceptional cycling durability. Full article

Realistic applications of zinc–air batteries are hindered by the high cost of Pt/C cathode catalysts, necessitating the search for alternative, sustainable electrocatalysts. In this work, we developed a sustainable Fe₃C/Fe-N_x-C cathode catalyst from waste coffee biomass for an oxygen reduction reaction (ORR) in alkaline electrolytes and zinc–air battery applications. The Fe₃C/Fe-N_x-C cathode catalyst was synthesized via a mechanochemical synthesis strategy by using melamine and an EDTA–Fe chelate complex, followed by pyrolysis at 900 °C. The obtained Fe₃C/Fe-N_x-C catalyst was evaluated for detailed ORR activity and stability. The ORR results show that Fe₃C/Fe-N_x-C displayed excellent ORR activity with an E_1/2 of 0.93 V vs. RHE, a Tafel slope of 68 mV dec⁻¹, 3.95 e⁻ transfer for the O₂ molecule, and high ECSA values. In addition, the Fe₃C/Fe-N_x-C catalyst exhibited excellent stability with a loss of 75 mV for 10,000 potential cycles, and a loss of ~14% of relative currents in the chronoamperometric test. When applied as a cathode catalyst in zinc–air battery, the Fe₃C/Fe-N_x-C catalyst delivered a power density of 81 mW cm⁻² and admirable electrochemical stability under galvanostatic discharge conditions. Furthermore, the practical application of the Fe₃C/Fe-N_x-C catalyst was demonstrated by a panel of LEDs illuminated with a dual-cell zinc–air battery connected in a series, clearly validating the practically developed catalysts for use in various energy storage and electronic devices. Full article

Developing low-cost, efficient, and scalable non-precious metal electrocatalysts for the oxygen reduction reaction (ORR) remains a critical challenge in the field of energy conversion. Among various candidates, Fe-N-doped carbon materials have garnered attention as promising alternatives to commercial Pt/C catalysts for ORR. In this study, we report an Fe-N catalyst synthesized by incorporating iron phthalocyanine with Cinnamomum longepaniculatum waste leaves as the carbon source. This catalyst exhibited an excellent four-electron ORR activity and the half-wave potential (E_1/2) reaches 0.875 V, which was superior to that of commercial Pt/C (E_1/2 = 0.864 V). Additionally, the catalyst exhibits superior methanol tolerance and stability compared to commercial Pt/C. This approach, which utilizes biomass waste for the synthesis of electrocatalysts, not only provides an effective solution for reducing environmental waste but also addresses the issue of sluggish cathodic ORR kinetics in fuel cells, making it suitable for low-cost, large-scale industrial production. Full article

γ-Valerolactone (GVL) is a promising bio-based platform molecule with significant potential for energy applications. The production of GVL via biomass-based levulinic acid (LA) is an important reaction. To enhance the conversion and selectivity of non-precious-metal catalysts in the LA-to-GVL process and to better understand the key factors influencing this conversion, we conducted a series of experiments. In this study, supported Cu-Ni bimetallic catalysts (Cu-Ni₂/Al₂O₃) were prepared using layered double hydroxides (LDHs) as a precursor. Compared with Cu-Ni catalysts synthesized via the conventional impregnation method, the Cu-Ni₂/Al₂O₃ catalysts exhibit higher catalytic activity and stability. The results demonstrated that efficient conversion was achieved with isopropanol as the hydrogen donor solvent, a reaction temperature of 180 °C, and a reaction time of 1 h. The yield of GVL reached nearly 90%, with a decrease of approximately only 6% after six consecutive cycles. The Cu-Ni₂/Al₂O₃ catalyst proved to be effective for converting biomass-derived LA to GVL, offering a route that not only reduces production costs and environmental impact but also enables efficient biomass-to-energy conversion. Full article

The transition to clean energy has accelerated the pursuit of hydrogen as a sustainable fuel. Among various production methods, proton exchange membrane electrolysis cells (PEMECs) stand out due to their ability to generate ultra-pure hydrogen with efficiencies exceeding 80% and current densities reaching 2 A/cm². Their compact design and rapid response to dynamic energy inputs make them ideal for integration with renewable energy sources. This review provides a comprehensive assessment of PEMEC technology, covering key internal components, system configurations, and efficiency improvements. The role of catalyst optimization, membrane advancements, and electrode architectures in enhancing performance is critically analyzed. Additionally, we examine state-of-the-art numerical modelling, comparing zero-dimensional to three-dimensional simulations and single-phase to two-phase flow dynamics. The impact of oxygen evolution and bubble dynamics on mass transport and performance is highlighted. Recent studies indicate that optimized electrode architectures can enhance mass transport efficiency by up to 20%, significantly improving PEMEC operation. Advancements in two-phase flow simulations are crucial for capturing multiphase transport effects, such as phase separation, electrolyte transport, and membrane hydration. However, challenges persist, including high catalyst costs, durability concerns, and scalable system designs. To address these, this review explores non-precious metal catalysts, nanostructured membranes, and machine-learning-assisted simulations, which have demonstrated cost reductions of up to 50% while maintaining electrochemical performance. Future research should integrate experimental validation with computational modelling to improve predictive accuracy and real-world performance. Addressing system control strategies for stable PEMEC operation under variable renewable energy conditions is essential for large-scale deployment. This review serves as a roadmap for future research, guiding the development of more efficient, durable, and economically viable PEM electrolyzers for green hydrogen production. Full article