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Keywords = mechanical equipment

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17 pages, 2536 KiB  
Article
A Study of the Profiling of the Screws in Conical Screw Compressors Using the Virtual Contact Point Method
by Virgil Gabriel Teodor, Nicușor Baroiu, Georgiana Alexandra Moroșanu, Răzvan Sebastian Crăciun and Vasilica Viorica Toniţă
Appl. Mech. 2025, 6(3), 58; https://doi.org/10.3390/applmech6030058 - 6 Aug 2025
Abstract
Conical screw compressors are equipment used to compress air or other gases, using a mechanism consisting of two conically shaped rotors (screws), which rotate one inside the other. This specific design offers advantages in terms of its efficiency, durability and compactness. These compressors [...] Read more.
Conical screw compressors are equipment used to compress air or other gases, using a mechanism consisting of two conically shaped rotors (screws), which rotate one inside the other. This specific design offers advantages in terms of its efficiency, durability and compactness. These compressors are characterized by high efficiency, efficient compression, low air loss, durability, compact dimensions and silent operation. In conical screw compressors, the screw axes are arranged at an angle, due to the conical shape of the screws. This arrangement allows for the progressive compression of the gas as it advances along the screws. On the one hand, the arrangement of the axes and the conical shape of the screws contribute significantly to the high performance of this type of compressor, but on the other hand, this shape makes it difficult to profile these active elements. The screw profiles of conical screw compressors are mutually enveloping, and this aspect is essential for the correct operation of the compressor. In this paper, a new algorithm for profiling the compressor’s external rotor starting from a known internal rotor shape is proposed. The proposed algorithm was developed at “Dunarea de Jos” University of Galati and was based on the observation that the compression chambers in conical screw compressors are sealed according to a curve that follows the axial section of the two screws, in a plane determined by their axes. Practically, the two screws admit a common contour of the axial section in the plane determined by their axes. Taking this aspect into account, the transverse profile of the outer screw can be determined by identifying the positions where contact will take place with the points belonging to the transverse profile of the inner screw. In order to verify the viability of this method, the volume occupied by the inner screw during its relative movement with respect to the outer screw was determined. This volume was compared with the volume of the outer rotor cavity, with the result demonstrating the identity of the two volumes. Full article
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23 pages, 5773 KiB  
Article
Multi-Seasonal Risk Assessment of Hydrogen Leakage, Diffusion, and Explosion in Hydrogen Refueling Station
by Yaling Liu, Yao Zeng, Guanxi Zhao, Huarong Hou, Yangfan Song and Bin Ding
Energies 2025, 18(15), 4172; https://doi.org/10.3390/en18154172 - 6 Aug 2025
Abstract
To reveal the influence mechanisms of seasonal climatic factors (wind speed, wind direction, temperature) and leakage direction on hydrogen dispersion and explosion behavior from single-source leaks at typical risk locations (hydrogen storage tanks, compressors, dispensers) in hydrogen refueling stations (HRSs), this work established [...] Read more.
To reveal the influence mechanisms of seasonal climatic factors (wind speed, wind direction, temperature) and leakage direction on hydrogen dispersion and explosion behavior from single-source leaks at typical risk locations (hydrogen storage tanks, compressors, dispensers) in hydrogen refueling stations (HRSs), this work established a full-scale 1:1 three-dimensional numerical model using the FLACS v22.2 software based on the actual layout of an HRS in Xichang, Sichuan Province. Through systematic simulations of 72 leakage scenarios (3 equipment types × 4 seasons × 6 leakage directions), the coupled effects of climatic conditions, equipment layout, and leakage direction on hydrogen dispersion patterns and explosion risks were quantitatively analyzed. The key findings indicate the following: (1) Downward leaks (−Z direction) from storage tanks tend to form large-area ground-hugging hydrogen clouds, representing the highest explosion risk (overpressure peak: 0.25 barg; flame temperature: >2500 K). Leakage from compressors (±X/−Z directions) readily affects adjacent equipment. Dispenser leaks pose relatively lower risks, but specific directions (−Y direction) coupled with wind fields may drive significant hydrogen dispersion toward station buildings. (2) Southeast/south winds during spring/summer promote outward migration of hydrogen clouds, reducing overall station risk but causing localized accumulation near storage tanks. Conversely, north/northwest winds in autumn/winter intensify hydrogen concentrations in compressor and station building areas. (3) An empirical formula integrating climatic parameters, leakage conditions, and spatial coordinates was proposed to predict hydrogen concentration (error < 20%). This model provides theoretical and data support for optimizing sensor placement, dynamically adjusting ventilation strategies, and enhancing safety design in HRSs. Full article
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22 pages, 2208 KiB  
Article
Macroeconomic Effects of Oil Price Shocks in the Context of Geopolitical Events: Evidence from Selected European Countries
by Mariola Piłatowska and Andrzej Geise
Energies 2025, 18(15), 4165; https://doi.org/10.3390/en18154165 - 6 Aug 2025
Abstract
For a long time, the explanation of the various determinants of oil price fluctuations and their impact on economic activity has been based on the supply and demand mechanism. However, with various volatile changes in the international situation in recent years, such as [...] Read more.
For a long time, the explanation of the various determinants of oil price fluctuations and their impact on economic activity has been based on the supply and demand mechanism. However, with various volatile changes in the international situation in recent years, such as threats to public health and an increase in regional conflicts, special attention has been paid to the geopolitical context as an additional driver of oil price fluctuations. This study examines the relationship between oil price changes and GDP growth and other macroeconomic variables from the perspective of the vulnerability of oil-importing and oil-exporting countries to unexpected oil price shocks, driven by tense geopolitical events, in three European countries (Norway, Germany, and Poland). We apply the Structural Vector Autoregressive (SVAR) model and orthogonalized impulse response functions, based on quarterly data, in regard to two samples: the first spans 1995Q1–2019Q4 (pre-2020 sample), with relatively gradual changes in oil prices, and the second spans 1995Q1–2024Q2 (whole sample), with sudden fluctuations in oil prices due to geopolitical developments. A key finding of this research is that vulnerability to unpredictable oil price shocks related to geopolitical tensions is higher than in regard to expected gradual changes in oil prices, both in oil-importing and oil-exporting countries. Different causality patterns and stronger responses in regard to GDP growth during the period, including in regard to tense geopolitical events in comparison to the pre-2020 sample, lead to the belief that economies are not more resilient to oil price shocks as has been suggested by some studies, which referred to periods that were not driven by geopolitical events. Our research also suggests that countries implementing policies to reduce oil dependency and promote investment in alternative energy sources are better equipped to mitigate the adverse effects of oil price shocks. Full article
(This article belongs to the Special Issue Energy and Environmental Economic Theory and Policy)
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17 pages, 2744 KiB  
Article
Experimental Crack Width Quantification in Reinforced Concrete Using Ultrasound and Coda Wave Interferometry
by Noah Sträter, Felix Clauß, Mark Alexander Ahrens and Peter Mark
Materials 2025, 18(15), 3684; https://doi.org/10.3390/ma18153684 - 6 Aug 2025
Abstract
For the first time, comprehensive investigations into the tensile load-bearing behavior and crack formation of reinforced concrete based on ultrasound are presented. Uniaxial tensile tests are performed on reinforced concrete tension members equipped with embedded ultrasonic transducers. Key mechanical parameters across all ranges [...] Read more.
For the first time, comprehensive investigations into the tensile load-bearing behavior and crack formation of reinforced concrete based on ultrasound are presented. Uniaxial tensile tests are performed on reinforced concrete tension members equipped with embedded ultrasonic transducers. Key mechanical parameters across all ranges of tensile behavior are continuously quantified by recording ultrasonic signals and evaluated with coda wave interferometry. The investigations include member configurations of different lengths to cover different numbers of cracks. For reference, crack patterns and crack widths are analyzed using digital image correlation, while the strain in the reinforcement is monitored with distributed fiber optic sensors. For the first time, a direct proportional relationship between the relative velocity change in ultrasonic signals and crack widths is established in the ranges of crack formation and stabilized cracking. In the non-cracked state, linear correlations are found between the velocity change and the average strain, as well as the length of the specimens. The experimental results significantly enhance the general understanding of the phenomena related to ultrasonic signals in flexural reinforced concrete members, particularly concerning cracking in the tensile zone. Consequently, this study contributes to the broader objective of employing coda wave interferometry to evaluate the condition of infrastructure. Full article
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16 pages, 3291 KiB  
Article
A Discrete Element Model for Characterizing Soil-Cotton Seeding Equipment Interactions Using the JKR and Bonding Contact Models
by Xuyang Ran, Long Wang, Jianfei Xing, Lu Shi, Dewei Wang, Wensong Guo and Xufeng Wang
Agriculture 2025, 15(15), 1693; https://doi.org/10.3390/agriculture15151693 - 5 Aug 2025
Abstract
Due to the increasing demand for agricultural water, the water availability for winter and spring irrigation of cotton fields has decreased. Consequently, dry seeding followed by irrigation (DSSI) has become a widespread cotton cultivation technique in Xinjiang. This study focused on the interaction [...] Read more.
Due to the increasing demand for agricultural water, the water availability for winter and spring irrigation of cotton fields has decreased. Consequently, dry seeding followed by irrigation (DSSI) has become a widespread cotton cultivation technique in Xinjiang. This study focused on the interaction between soil particles and cotton seeding equipment under DSSI in Xinjiang. The discrete element method (DEM) simulation framework was employed to compare the performance of the Johnson-Kendall-Roberts (JKR) model and Bonding model in simulating contact between soil particles. The models’ ability to simulate the angle of repose was investigated, and shear tests were conducted. The simulation results showed that both models had comparable repose angles, with relative errors of 0.59% for the JKR model and 0.36% for the contact model. However, the contact model demonstrated superior predictive accuracy in simulating direct shear test results, predicting an internal friction angle of 35.8°, with a relative error of 5.8% compared to experimental measurements. In contrast, the JKR model exhibited a larger error. The Bonding model provides a more accurate description of soil particle contact. Subsoiler penetration tests showed that the maximum penetration force was 467.2 N, closely matching the simulation result of 485.3 N, which validates the reliability of the model parameters. The proposed soil simulation framework and calibrated parameters accurately represented soil mechanical properties, providing a robust basis for discrete element modeling and structural optimization of soil-tool interactions in cotton field tillage machinery. Full article
(This article belongs to the Section Agricultural Technology)
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19 pages, 3220 KiB  
Review
Integrated Technology of CO2 Adsorption and Catalysis
by Mengzhao Li and Rui Wang
Catalysts 2025, 15(8), 745; https://doi.org/10.3390/catal15080745 - 5 Aug 2025
Abstract
This paper discusses the integrated technology of CO2 adsorption and catalysis, which combines adsorption and catalytic conversion, simplifies the traditional process, reduces energy consumption, and improves efficiency. The traditional carbon capture technology has the problems of high energy consumption, equipment corrosion, and [...] Read more.
This paper discusses the integrated technology of CO2 adsorption and catalysis, which combines adsorption and catalytic conversion, simplifies the traditional process, reduces energy consumption, and improves efficiency. The traditional carbon capture technology has the problems of high energy consumption, equipment corrosion, and absorbent loss, while the integrated technology realizes the adsorption, conversion, and catalyst regeneration of CO2 in a single reaction system, avoiding complex desorption steps. Through micropore confinement and surface electron transfer mechanism, the technology improves the reactant concentration and mass transfer efficiency, reduces the activation energy, and realizes the low-temperature and high-efficiency conversion of CO2. In terms of materials, MOF-based composites, alkali metal modified oxides, and carbon-based hybrid materials show excellent performance, helping to efficiently adsorb and transform CO2. However, the design and engineering of reactors still face challenges, such as the development of new moving bed reactors. This technology provides a new idea for CO2 capture and resource utilization and has important environmental significance and broad application prospects. Full article
(This article belongs to the Special Issue Catalysis Accelerating Energy and Environmental Sustainability)
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23 pages, 3087 KiB  
Article
MCMBAN: A Masked and Cascaded Multi-Branch Attention Network for Bearing Fault Diagnosis
by Peng Chen, Haopeng Liang and Alaeldden Abduelhadi
Machines 2025, 13(8), 685; https://doi.org/10.3390/machines13080685 - 4 Aug 2025
Abstract
In recent years, deep learning methods have made breakthroughs in the field of rotating equipment fault diagnosis, thanks to their powerful data analysis capabilities. However, the vibration signals usually incorporate fault features and background noise, and these features may be scattered over multiple [...] Read more.
In recent years, deep learning methods have made breakthroughs in the field of rotating equipment fault diagnosis, thanks to their powerful data analysis capabilities. However, the vibration signals usually incorporate fault features and background noise, and these features may be scattered over multiple frequency levels, which increases the complexity of extracting important information from them. To address this problem, this paper proposes a Masked and Cascaded Multi-Branch Attention Network (MCMBAN), which combines the Noise Mask Filter Block (NMFB) with the Multi-Branch Cascade Attention Block (MBCAB), and significantly improves the noise immunity of the fault diagnostic model and the efficiency of fault feature extraction. NMFB novelly combines a wide convolutional layer and a top k neighbor self-attention masking mechanism, so as to efficiently filter unnecessary high-frequency noise in the vibration signal. On the other hand, MBCAB strengthens the interaction between different layers by cascading the convolutional layers of different scales, thus improving the recognition of periodic fault signals and greatly enhancing the diagnosis accuracy of the model when processing complex signals. Finally, the time–frequency analysis technique is employed to explore the internal mechanisms of the model in depth, aiming to validate the effectiveness of NMFB and MBCAB in fault feature recognition and to improve the feature interpretability of the proposed modes in fault diagnosis applications. We validate the superior performance of the network model in dealing with high-noise backgrounds by testing it on a standard bearing dataset from Case Western Reserve University and a self-constructed composite bearing fault dataset, and the experimental results show that its performance exceeded six of the top current fault diagnosis techniques. Full article
(This article belongs to the Special Issue Fault Diagnosis and Fault Tolerant Control in Mechanical System)
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27 pages, 11494 KiB  
Article
Establishment of Hollow Flexible Model with Two Types of Bonds and Calibration of the Contact Parameters for Wheat Straw
by Huinan Huang, Yan Zhang, Guangyu Hou, Baohao Su, Hao Yin, Zijiang Fu, Yangfan Zhuang, Zhijun Lv, Hui Tian and Lianhao Li
Agriculture 2025, 15(15), 1686; https://doi.org/10.3390/agriculture15151686 - 4 Aug 2025
Abstract
In view of the lack of accurate model in the discrete element study during straw comprehensive utilization (crushing, mixing, and baling), wheat straw was taken as the research object to calibrate the simulation parameters using EDEM 2023. The intrinsic and contact mechanical parameters [...] Read more.
In view of the lack of accurate model in the discrete element study during straw comprehensive utilization (crushing, mixing, and baling), wheat straw was taken as the research object to calibrate the simulation parameters using EDEM 2023. The intrinsic and contact mechanical parameters of wheat straw were measured, and a test of the angle of repose (AOR), extrusion test and bending test were carried out. On this basis, a discrete element model (DEM) of hollow flexibility by using cylindrical particles was developed. The optimal combination of contact mechanical parameters was obtained through AOR tests based on the Box–Behnken design (BBD), coefficients of static friction, rolling friction, and restitution between wheat straw and wheat straw-45 steel are separately 0.227, 0.136, 0.479, 0.271, 0.093, and 0.482, AOR is 18.66°. Meanwhile, optimal combinations of bond contact parameters were determined by the BBD. The calibrated parameters were used to conduct extrusion and bending tests. Results show that the average values of peak extrusion force and peak bending pressure are 23.20 N and 3.92 N, which have relative discrepancy of 3.25% and 3.59% compared to physical test measurements. The results can provide model reference for the optimization design such as feed processing equipment, baler, and mixer. Full article
(This article belongs to the Section Agricultural Technology)
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20 pages, 3145 KiB  
Article
Determination of Dynamic Elastic Properties of 3D-Printed Nylon 12CF Using Impulse Excitation of Vibration
by Pedro F. Garcia, Armando Ramalho, Joel C. Vasco, Rui B. Ruben and Carlos Capela
Polymers 2025, 17(15), 2135; https://doi.org/10.3390/polym17152135 - 4 Aug 2025
Viewed by 31
Abstract
Material Extrusion (MEX) process is increasingly used to fabricate components for structural applications, driven by the availability of advanced materials and greater industrial adoption. In these contexts, understanding the mechanical performance of printed parts is crucial. However, conventional methods for assessing anisotropic elastic [...] Read more.
Material Extrusion (MEX) process is increasingly used to fabricate components for structural applications, driven by the availability of advanced materials and greater industrial adoption. In these contexts, understanding the mechanical performance of printed parts is crucial. However, conventional methods for assessing anisotropic elastic behavior often rely on expensive equipment and time-consuming procedures. The aim of this study is to evaluate the applicability of the impulse excitation of vibration (IEV) in characterizing the dynamic mechanical properties of a 3D-printed composite material. Tensile tests were also performed to compare quasi-static properties with the dynamic ones obtained through IEV. The tested material, Nylon 12CF, contains 35% short carbon fibers by weight and is commercially available from Stratasys. It is used in the fused deposition modeling (FDM) process, a Material Extrusion technology, and exhibits anisotropic mechanical properties. This is further reinforced by the filament deposition process, which affects the mechanical response of printed parts. Young’s modulus obtained in the direction perpendicular to the deposition plane (E33), obtained via IEV, was 14.77% higher than the value in the technical datasheet. Comparing methods, the Young’s modulus obtained in the deposition plane, in an inclined direction of 45 degrees in relation to the deposition direction (E45), showed a 22.95% difference between IEV and tensile tests, while Poisson’s ratio in the deposition plane (v12) differed by 6.78%. This data is critical for designing parts subject to demanding service conditions, and the results obtained (orthotropic elastic properties) can be used in finite element simulation software. Ultimately, this work reinforces the potential of the IEV method as an accessible and consistent alternative for characterizing the anisotropic properties of components produced through additive manufacturing (AM). Full article
(This article belongs to the Special Issue Mechanical Characterization of Polymer Composites)
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21 pages, 2228 KiB  
Article
Multi-Objective Optimization of Abrasive Cutting Process Conditions to Increase Economic Efficiency
by Irina Aleksandrova
Technologies 2025, 13(8), 337; https://doi.org/10.3390/technologies13080337 - 3 Aug 2025
Viewed by 174
Abstract
Existing studies on the abrasive cutting process have primarily focused on the influence of cutting conditions on key parameters such as temperature, cut-off wheel wear, and machined surface quality. However, the choice of working conditions is often made based on the experience of [...] Read more.
Existing studies on the abrasive cutting process have primarily focused on the influence of cutting conditions on key parameters such as temperature, cut-off wheel wear, and machined surface quality. However, the choice of working conditions is often made based on the experience of qualified personnel or using data from reference sources. The literature also provides optimal values for the cutting mode elements, but these are only valid for specific methods and cutting conditions. This article proposes a new multi-objective optimization approach for determining the conditions for the implementation of the abrasive cutting process that leads to Pareto-optimal solutions for improving economic efficiency, evaluated by production rate and manufacturing net cost parameters. To demonstrate this approach, the elastic abrasive cutting process of structural steels C45 and 42Cr4 has been selected. Theoretical–experimental models for production rate and manufacturing net cost have been developed, reflecting the complex influence of the conditions of the elastic abrasive cutting process (compression force of the cut-off wheel on the workpiece and rotational frequency of the workpiece). Multi-objective compromise optimization based on a genetic algorithm has been conducted by applying two methods—the determination of a compromise optimal area for the conditions of the elastic abrasive cutting process and the generalized utility function method. Optimal conditions for the implementation of the elastic abrasive cutting process have been determined, ensuring the best combination of high production rate and low manufacturing net cost. Full article
(This article belongs to the Section Innovations in Materials Science and Materials Processing)
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24 pages, 6757 KiB  
Article
Design and Testing of a Pneumatic Jujube Harvester
by Huaming Hou, Wei Niu, Qixian Wen, Hairui Yang, Jianming Zhang, Rui Zhang, Bing Xv and Qingliang Cui
Agronomy 2025, 15(8), 1881; https://doi.org/10.3390/agronomy15081881 - 3 Aug 2025
Viewed by 111
Abstract
Jujubes have a beautiful taste, and high nutritional and economic value. The planting area of dwarf and densely planted jujubes is large and shows an increasing trend; however, the mechanization level and efficiency of fresh jujube harvesting are low. For this reason, our [...] Read more.
Jujubes have a beautiful taste, and high nutritional and economic value. The planting area of dwarf and densely planted jujubes is large and shows an increasing trend; however, the mechanization level and efficiency of fresh jujube harvesting are low. For this reason, our research group conducted a study on mechanical harvesting technology for fresh jujubes. A pneumatic jujube harvester was designed. This harvester is composed of a self-regulating picking mechanism, a telescopic conveying pipe, a negative pressure generator, a cleaning mechanism, a double-chamber collection box, a single-door shell, a control assembly, a generator, a towing mobile chassis, etc. During the harvest, the fresh jujubes on the branches are picked under the combined effect of the flexible squeezing of the picking roller and the suction force of the negative pressure air flow. They then enter the cleaning mechanism through the telescopic conveying pipe. Under the combined effect of the upper and lower baffles of the cleaning mechanism and the negative-pressure air flow, the fresh jujubes are separated from impurities such as jujube leaves and branches. The clean fresh jujubes fall into the collection box. We considered the damage rate of fresh jujubes, impurity rate, leakage rate, and harvesting efficiency as the indexes, and the negative-pressure suction wind speed, picking roller rotational speed, and the inclination angle of the upper and lower baffles of the cleaning and selection machinery as the test factors, and carried out the harvesting test of fresh jujubes. The test results show that when the negative-pressure suction wind speed was 25 m/s, the picking roller rotational speed was 31 r/min, and the inclination angles of the upper and lower baffle plates for cleaning and selecting were −19° and 19.5°, respectively, the breakage rate of fresh jujube harvesting was 0.90%, the rate of impurity was 1.54%, the rate of leakage was 2.59%, and the efficiency of harvesting was 73.37 kg/h, realizing the high-efficiency and low-loss harvesting of fresh jujubes. This study provides a reference for the research and development of fresh jujube mechanical harvesting technology and equipment. Full article
(This article belongs to the Section Precision and Digital Agriculture)
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20 pages, 4961 KiB  
Article
Optimization of Thermal Conductivity of Bismaleimide/h-BN Composite Materials Based on Molecular Structure Design
by Weizhuo Li, Run Gu, Xuan Wang, Chenglong Wang, Mingzhe Qu, Xiaoming Wang and Jiahao Shi
Polymers 2025, 17(15), 2133; https://doi.org/10.3390/polym17152133 - 3 Aug 2025
Viewed by 173
Abstract
With the rapid development of information technology and semiconductor technology, the iteration speed of electronic devices has accelerated in an unprecedented manner, and the market demand for miniaturized, highly integrated, and highly intelligent devices continues to rise. But when these electronic devices operate [...] Read more.
With the rapid development of information technology and semiconductor technology, the iteration speed of electronic devices has accelerated in an unprecedented manner, and the market demand for miniaturized, highly integrated, and highly intelligent devices continues to rise. But when these electronic devices operate at high power, the electronic components generate a large amount of integrated heat. Due to the limitations of existing heat dissipation channels, the current heat dissipation performance of electronic packaging materials is struggling to meet practical needs, resulting in heat accumulation and high temperatures inside the equipment, seriously affecting operational stability. For electronic devices that require high energy density and fast signal transmission, improving the heat dissipation capability of electronic packaging materials can significantly enhance their application prospects. In order to improve the thermal conductivity of composite materials, hexagonal boron nitride (h-BN) was selected as the thermal filling material in this paper. The BMI resin was structurally modified through molecular structure design. The results showed that the micro-branched structure and h-BN synergistically improved the thermal conductivity and insulation performance of the composite material, with a thermal conductivity coefficient of 1.51 W/(m·K) and a significant improvement in insulation performance. The core mechanism is the optimization of the dispersion state of h-BN filler in the matrix resin through the free volume in the micro-branched structure, which improves the thermal conductivity of the composite material while maintaining high insulation. Full article
(This article belongs to the Special Issue Electrical Properties of Polymer Composites)
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19 pages, 4538 KiB  
Article
Structural Optimization of Numerical Simulation for Spherical Grid-Structured Microporous Aeration Reactor
by Yipeng Liu, Hui Nie, Yangjiaming He, Yinkang Xu, Jiale Sun, Nan Chen, Saihua Huang, Hao Chen and Dongfeng Li
Water 2025, 17(15), 2302; https://doi.org/10.3390/w17152302 - 2 Aug 2025
Viewed by 290
Abstract
As the core equipment for efficient wastewater treatment, the internal structure of microporous aeration bioreactors directly determines the mass transfer efficiency and treatment performance. Based on Computational Fluid Dynamics (CFD) technology, this study explores the optimization mechanism of a Spherical Grid-Structured on the [...] Read more.
As the core equipment for efficient wastewater treatment, the internal structure of microporous aeration bioreactors directly determines the mass transfer efficiency and treatment performance. Based on Computational Fluid Dynamics (CFD) technology, this study explores the optimization mechanism of a Spherical Grid-Structured on the internal flow field of the reactor through a 3D numerical simulation system, aiming to improve the aeration efficiency and resource utilization. This study used a combination of experimental and numerical simulations to compare and analyze different configurations of the Spherical Grid-Structure. The simulation results show that the optimal equilibrium of the flow field inside the reactor is achieved when the diameter of the grid sphere is 2980 mm: the average flow velocity is increased by 22%, the uniformity of the pressure distribution is improved by 25%, and the peak turbulent kinetic energy is increased by 30%. Based on the Kalman vortex street theory, the periodic vortex induced by the grid structure refines the bubble size to 50–80 microns, improves the oxygen transfer efficiency by 20%, increases the spatial distribution uniformity of bubbles by 35%, and significantly reduces the dead zone volume from 28% to 16.8%, which is a decrease of 40%. This study reveals the quantitative relationship between the structural parameters of the grid and the flow field characteristics through a pure numerical simulation, which provides a theoretical basis and quantifiable optimization scheme for the structural design of the microporous aeration bioreactor, which is of great significance in promoting the development of low-energy and high-efficiency wastewater treatment technology. Full article
(This article belongs to the Section Wastewater Treatment and Reuse)
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19 pages, 2157 KiB  
Article
WEEE Glass as a Sustainable Supplementary Cementitious Material: Experimental Analysis on Strength, Durability and Ecotoxic Performance of Mortars
by Raphaele Malheiro, André Lemos, Aires Camões, Duarte Ferreira, Juliana Alves and Cristina Quintelas
Sci 2025, 7(3), 107; https://doi.org/10.3390/sci7030107 - 2 Aug 2025
Viewed by 213
Abstract
This study investigates the use of waste glass powder derived from fluorescent lamps as a partial replacement for cement in mortar production, aiming to valorize this Waste from Electrical and Electronic Equipment (WEEE) and enhance sustainability in the construction sector. Mortars were formulated [...] Read more.
This study investigates the use of waste glass powder derived from fluorescent lamps as a partial replacement for cement in mortar production, aiming to valorize this Waste from Electrical and Electronic Equipment (WEEE) and enhance sustainability in the construction sector. Mortars were formulated by substituting 25% of cement by volume with glass powders from fluorescent lamp glass and green bottle glass. The experimental program evaluated mechanical strength, durability parameters and ecotoxicological performance. Results revealed that clean fluorescent lamp mortars showed the most promising mechanical behavior, exceeding the reference in long-term compressive (54.8 MPa) and flexural strength (10.0 MPa). All glass mortars exhibited significantly reduced chloride diffusion coefficients (85–89%) and increased electrical resistivity (almost 4 times higher), indicating improved durability. Leaching tests confirmed that the incorporation of fluorescent lamp waste did not lead to hazardous levels of heavy metals in the cured mortars, suggesting effective encapsulation. By addressing both technical (mechanical and durability) and ecotoxic performance, this research contributes in an original and relevant way to the development of more sustainable building materials. Full article
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15 pages, 3447 KiB  
Article
Effects of Post-Curing on Mechanical Strength and Cytotoxicity of Stereolithographic Methacrylate Resins
by Alfredo Rondinella, Matteo Zanocco, Alex Lanzutti, Wenliang Zhu, Enrico Greco and Elia Marin
Polymers 2025, 17(15), 2132; https://doi.org/10.3390/polym17152132 - 2 Aug 2025
Viewed by 278
Abstract
This study investigated the influence of curing temperature and time on both the mechanical properties and cytotoxicity of stereolithographic polymethyl methacrylate (PMMA) resin. After printing using stereolithographic equipment, the resin was cured at 45 °C, 60 °C, and 75 °C for up to [...] Read more.
This study investigated the influence of curing temperature and time on both the mechanical properties and cytotoxicity of stereolithographic polymethyl methacrylate (PMMA) resin. After printing using stereolithographic equipment, the resin was cured at 45 °C, 60 °C, and 75 °C for up to 120 min. Our results reveal that the mechanical properties achieved a peak after approximately 30 min of curing at the two highest temperatures, followed by a subsequent decrease, while curing at 45 °C resulted in a constant increase in mechanical properties up to 120 min. Testing with S. epidermidis and E. coli exhibited a bland antibacterial effect, with the number of living bacteria increasing with both the time and temperature of curing. To assess potential cytotoxicity, the materials were also tested with human fibroblasts, and the trends observed were similar to what was previously seen for both bacteria strains. Interestingly, an association was observed between the intensity ratio of two Raman bands (around 2920 and 2945 cm−1), indicative of long-PMMA-chain formation and cytotoxicity. This finding suggests that Raman spectroscopy has the potential to serve as a viable method for estimating the cytotoxicity of 3D printed PMMA objects. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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