Search Results (195)

In the context of the new power system, coal-fired units are transitioning into peaking units. This study investigates the combustion characteristics and NO_X emissions of a 600 MW opposed wall-fired boiler within a load range of 50% to 20%, and further analyzes the impact of burner operation modes on boiler performance at the 20% ultra-low load. The results indicate that as the boiler load decreases from 50% to 20%, the average temperature in the primary combustion zone drops from 1634.3 K to 1457.0 K, and the ignition distance extends from 0.228 m to 0.260 m, leading to a significant decline in combustion stability. Notably, at the 20% ultra-low load, although the drop in temperature suppresses the formation of thermal NO_X, the flow short-circuiting caused by the shrinking of the recirculation zone results in pulverized coal particles missing the optimal reduction window; the formation pathway dominated by fuel NO_X causes the NO_X concentration at the furnace outlet to surge to 670.6 mg/m³. Furthermore, the burner operation modes significantly influence boiler performance at the 20% ultra-low load. While ensuring combustion stability, operating the lower-tier burners effectively reduces NO_X emissions by up to 21.6%. Considering both combustion stability and NO_X emissions, prioritizing the operation of lower-tier burners is recommended. This study reveals the underlying mechanisms behind the surge in NO_X concentrations at ultra-low loads of 20% and proposes optimal burner operation strategies, providing a theoretical foundation for the clean and stable operation of boilers during deep peak shaving. Full article

Municipal solid waste (MSW) incineration power generation has become the dominant waste treatment technology in China. However, acid flue gas dominated by HCl and SO₂ induces severe boiler corrosion, a surge in hazardous fly ash, and uncontrolled operational costs, significantly hindering the industry’s low-carbon transition. While conventional dry, semi-dry, and wet deacidification processes meet emission standards, they face an irreconcilable trilemma, failing to concurrently optimize removal efficiency, economic viability, and solid waste reduction. This review clarifies that high-temperature in-furnace deacidification represents a future development direction yet identifies two critical limitations: above 700 °C, external mass transfer remains the rate-controlling step, and the combined effects of CaSO₃ decomposition and sorbent sintering lead to inefficient desulfurization. Meanwhile, in the 130–400 °C range, HCl preferentially occupies active sites, inhibiting SO₂ adsorption. To address these challenges, this study proposes an innovative staged temperature–gradient synergistic deacidification pathway driven by catalytic oxidation. This strategy utilizes transition metals at high temperatures to oxidize SO₂ into SO₃, which is subsequently converted into thermally stable CaSO₄, while decoupling SO₂ pre-removal from the targeted capture of HCl in their respective optimal windows. Finally, four executable development directions are systematically proposed: industrial waste-based bifunctional sorbents, multi-field coupled gas–solid mass transfer intensification, staged deacidification processes, and full-process AI closed-loop control. These findings provide systematic theoretical support and actionable technical references for upgrading MSWI technology under China’s “Dual Carbon” and “Waste-Free City” initiatives. Full article

This paper presents a conceptual design for a technological installation aimed at mitigating ventilation air methane (VAM) from coal mine exhaust shafts, offering combined heat and power generation. It addresses the challenge posed by low methane concentrations (below 0.7%), which preclude direct combustion. To overcome this, the proposed concept involves diverting a portion of the VAM to a combustion chamber of the power boiler dedicated to co-combustion with flotation concentrate suspension, which is properly prepared for feeding into the combustion chamber. The heat generated in the power boiler produces steam to drive a turbine generator for electricity production. Back-pressure steam from the turbine can be utilized for district heating or as a thermal energy source for various industrial processes, optimizing the plant’s energy efficiency and reducing its environmental footprint. The feasibility of this technology hinges on its cost-effectiveness and energy efficiency. This aspect of efficiency has been outlined. An energy balance analysis, based on real emission data from a selected mine, is provided to determine power boiler efficiency, fuel consumption, and a VAM reduction rate. The forecast of the amount of energy produced was presented for a single installation with a grate boiler capable of co-firing fuels with a VAM flow participation of 25 m³/s. Such installations can be scaled to meet mine requirements, enabling the neutralization of VAM at a total capacity of up to 300 m³/s, which corresponds to emissions from a large ventilation shaft. Full article

This study presents the results of research aimed at improving the efficiency of coal combustion in KWr-0.2 boilers. The improvement is achieved by optimizing the air supply to the stationary coal bed using vertically installed cylindrical air injectors equipped with side openings. The objective of the research is to increase the efficiency of low-power boilers by (1) enhancing the air supply to the coal bed, and (2) optimizing the number and arrangement of heat exchange pipelines within the combustion chamber. The research methodology included: numerical calculation of velocity and temperature fields above the fuel bed in the combustion chamber under specified post-combustion firing conditions; experimental analysis of the flue gas composition using a TESTO-300 gas analyzer; evaluation of residual energy content in coal and ash (obtained from both the collimator and integrated combustion systems) using a calorimetric bomb; and assessment of the elemental composition of ash structures via energy-dispersive X-ray spectroscopy. The results of the study demonstrated a 35% reduction in flue gas toxicity. Furthermore, the residual energy content in the ash resulting from the proposed method was found to be 40% lower than that observed with the conventional combustion method. The total content of chemical elements in the fuel combustion products decreased by 11–12%. The practical significance of the proposed coal combustion method is substantiated by its high economic efficiency, which enables a reduction in the required mass of coal burned by up to 40% per heating season. Full article

The operation of the gas–steam–electricity multi-energy coupling system in iron and steel enterprises faces critical challenges: conflicts between energy efficiency and economic objectives, insufficient scheduling accuracy, and low energy utilization caused by source–load fluctuations. To address these issues, this paper proposes a hybrid scheduling model based on condition awareness and multi-objective optimization. The model integrates three key components. First, an energy fluctuation prediction technology based on working condition changes is developed. By acquiring real-time production signals and gas flow data, combined with a condition definition management module, it enables automatic identification and tracking of equipment operation status. A working condition sample curve superposition method is used to calculate energy medium imbalances, generating visual prediction curves for key parameters such as blast furnace, coke oven, and converter gas holder levels, achieving an average prediction accuracy of ≥95%. Second, a peak-shifting and valley-filling scheduling model for gas holders is designed, leveraging time-of-use electricity prices. During valley price periods, power purchases are increased and surplus gas is stored; during peak price periods, gas power generation is increased to reduce purchased electricity. A nonlinear model capturing the load–efficiency relationship of boilers and generators is established to dynamically optimize scheduling strategies. This reduces the proportion of peak hour power purchases by 10.3%, energy costs by 3.12%, and system energy consumption by 2.16%. Third, a multi-period and multi-medium energy optimization scheduling model is formulated as a mixed-integer nonlinear programming (MINLP) problem, with dual objectives of minimizing operating cost and energy consumption. Constraints include energy supply–demand balance, equipment operating limits, gas holder capacity, and generator ramp rates. The Pareto optimal solution set is obtained using the AUGMECON2 method and efficiently computed with the IPOPT solver. Application results demonstrate that the model achieves zero gas emissions, a dispatching instruction accuracy of 95%, and a 0.8% increase in the proportion of peak–valley-level self-generated power, outperforming comparable technologies. It provides technical support for the safe, efficient, and economic operation of multi-energy systems in iron and steel enterprises. Full article

Increasing constraints related to water consumption and operational complexity have intensified interest in dry coal beneficiation as an alternative to conventional wet cleaning, particularly for low-calorific coals used in thermal power plants. In this study, the performance of a gravity-based dry beneficiation process using an air table was experimentally investigated for run-of-mine coals from the Soma Coal Basin, utilized in the Soma A Thermal Power Plant. The coal was crushed to −10 mm and classified into three size fractions, 5–10 mm, 3–5 mm, and 1–3 mm, before beneficiation. A pilot-scale air table with a capacity of 10 t/h was employed, and operating parameters including table inclination, airflow rate, and vibration frequency were optimized for each size fraction. Clean coal yields of 86.8–88.7% were achieved, while the ash content was reduced from 32 to 35% in the feed to 27.8%–29.7% in the clean coal (dry basis), remaining within the acceptable ash limits of the boiler design. The reject fractions exhibited high ash contents of approximately 71%–72%, indicating effective de-stoning and removal of high-density gangue minerals. Low and consistent E_p values (0.05–0.06) together with nearly constant cut-point densities (D₅₀ ≈ 1.82%–1.83 g/cm³) demonstrated sharp and stable density-based separation. The dust fraction remained limited (1.4%–2.1%), confirming mechanically stable operation. The removal of approximately 10% of the feed as high-density reject was found to reduce coal milling energy demand and lower the energy consumption of ash handling and disposal systems. Overall, the results show that air table-based dry beneficiation enables water-free and energy-efficient pre-concentration of low-calorific coals, offering strong potential for application in water-scarce regions. Full article

Whey and its permeates constitute highly organic, low-alkalinity dairy streams whose management remains suboptimal in many processing facilities. This narrative review integrates recent evidence on the anaerobic digestion (AD) of whey, linking substrate composition and biodegradability with microbial pathways, inhibition mechanisms, biogas quality, and techno-economic and environmental feasibility in industrial settings. Data for sweet whey, acid whey, and their permeates are synthesized, with emphasis on operational windows, micronutrient requirements, and co-digestion or C/N/P/S balancing strategies that sustain resilient methanogenic communities. Options for biogas conditioning and upgrading towards combined heat and power, boiler applications, and compressed or liquefied biomethane are examined, and selection criteria are proposed based on impurity profiles, thermal integration, and methane-recovery performance. Finally, critical R&D gaps are identified, including mechanistic monitoring, bioavailable micronutrition, modular upgrading architectures, and the valorization of digestate as a recovered fertilizer. This review provides an integrated framework to guide the design and operation of technically stable, environmentally verifiable, and economically viable whey-to-biomethane schemes for the dairy industry. Full article

This paper presents a comprehensive characterization of bottom ash generated during biomass combustion in fluidized boilers, with a focus on its potential use in a circular economy. Two biomass bottom ash samples (BBA 1 and BBA 2) from commercial combined heat and power plants were tested. The scope of this study included the determination of chemical composition, phase composition, and leachability testing of selected impurities. The results showed that the bottom ashes tested are calcium silicate materials with varying proportions of calcium phases (anhydrite, portlandite, and calcite) and silica phases (quartz), depending on the type of biomass and combustion technology. Thermal analysis confirmed the presence of characteristic dehydration, decarbonation, and polymorphic transformations of quartz, with a low organic content. Leachability tests showed low mobility of most trace elements and heavy metals, with increased solubility of sulfates, chlorides, and alkali ions, typical for fluidized ash. The concentrations of As, Cd, Cr, Cu, Pb, Zn, and Hg in the eluates were low or below the limit of quantification, indicating the favorable chemical stability of the tested waste. The results obtained suggest that bottom ashes from biomass combustion in fluidized boilers may be a promising secondary raw material for engineering applications, especially in binding materials and bonded layers, and potentially also in selected agricultural applications, provided that the contents of sulfates, chlorides, and pH are controlled. Full article

As a reliable peak-shaving power source, coal-fired boilers’ flexible operation technology has become a key support for achieving the low-carbon transition. To enhance the peak-shaving capacity of the boiler, it is urgent to explore the transient mechanisms of flow, combustion, and heat transfer under dynamic conditions. In this study, the heat transfer characteristics of the burner under varying load conditions and the combustion characteristics in boilers under low and dynamic load conditions are investigated by CFD numerical simulation technology based on a 10 MW coal-fired test bench. The results indicate that at load rates of 2%/min and 4%/min, heat flux density remains mostly consistent across the upper wall of the furnace. At 6%/min, the heat flux near dense pulverized coal flow exceeds that near fresh coal flow. At 60% load, the flow fields are symmetrical, optimizing flame filling and distribution. As the load drops to 40%, the upper flow field begins to distort, and by 20% load, turbulence and uneven temperature distribution arise. At 20% load, the one-layer burner demonstrates superior flow field stabilization compared to the two-layer configuration, with particle concentration remaining lower near the wall above the burner but higher in the cold ash hopper, while high-temperature zones predominantly concentrate in the furnace center with minimal areas exceeding 1900 K. A boiler designed for concentration separation enhances airflow and decreases wall particle concentration at 20% load, resulting in a more uniform temperature distribution with high-temperature zones further from the walls. Full article

Ejector-based cooling systems have gathered scientific interest as a low-cost alternative for solar-assisted cooling applications, especially in regions with solar abundance. This work presents the experimental investigation of a solar ejector cooling prototype system. The system, developed at the National Technical University of Athens, includes a custom-made ejector and is powered by a 48 m² flat plate solar collector field, assisted by an auxiliary natural gas boiler. Experimental testing under varying operating conditions was conducted to assess the system’s performance, focusing on the influence of evaporation and condensation temperatures. The maximum coefficient of performance (COP) was measured at approximately 0.160–0.165, corresponding to an entrainment ratio of 0.19 at an evaporation temperature of 9 °C and condensation temperatures of 26–27 °C. Ejector performance substantially declined with increased condensation temperatures. However, the influence of the evaporator pressure on system performance was less significant. These findings demonstrate the feasibility of ejector-based solar cooling as a sustainable solution for reducing electricity use in cooling applications, highlighting the critical influence of operating parameters in the system’s performance optimization. Full article

This article investigates a wind–solar–biogas complementary integrated energy system (IES) for achieving combined cooling, heating, and power (CCHP) supply in agricultural parks. The system consists of wind power, photovoltaic power, biogas-based combined heat and power (CHP), waste heat boilers, electric heating/cooling units, absorption chillers, and energy storage devices. Using Changma Village, Baiwu Town, Yanyuan County, Sichuan Province as a case study, a multi-objective optimization model was established with the objectives of minimizing operating costs and carbon emissions. An improved multi-objective grey wolf optimizer (MOGWO) was applied to solve the model. The results show that the proposed method yielded a well-distributed Pareto front. In the optimal compromise solution, the total operating cost decreased from CNY 6461.77 to CNY 2070.51, a reduction of 67.96%, and the carbon emissions decreased from 13,740.72 kg to 2370.45 kg, a reduction of 82.75%. The proposed wind–solar–biogas complementary IES can enhance both the overall economic performance and low-carbon sustainability of the agricultural park energy systems. Full article

The burning of coal in thermal power plants throughout Serbia produces significant amounts of industrial waste, primarily in the form of fly ash, boiler ash, and slag. Given their annual production, availability, and fine grain structure, it is necessary that sustainable strategies are developed for their reuse, instead of depositing them directly in landfills. In this research, the possibility of using fly ash, slag, and diatomaceous earth as raw materials for the synthesis of geopolymers at low temperatures was examined, in order to replace cement in construction materials, with the aim of reducing carbon dioxide emissions. Special emphasis was put on the effect of addition of organic macromolecules—polyvinyl alcohol (PVA), chitosan, and starch—upon the structure and mechanical properties of the obtained materials. In addition, the behavior of the materials with regard to the leaching of heavy metals in different environmental conditions was examined. Chemometric methods of multivariate analysis were used to examine the correlations between the obtained physical–chemical parameters, while the dependence of mechanical properties on the composition of the raw mixture was analyzed using the Mixture Design of Experiments method. The results obtained indicate that the examined waste materials have potential to be used as an environmentally friendly alternative to cement. The addition of PVA and chitosan had a positive effect on the mechanical properties of the geopolymers, with the highest strength achieved in formulations based solely on fly ash, containing 2.5% PVA, which reached 12.6 MPa. It was also shown that the addition of 30% diatomaceous earth increases the density and compressive strength of the material, while reducing the number of microcracks present in its structure, with a compressive strength of 13 MPa. Full article

The aluminum electrolysis industry is a typical high-energy-consumption and high-carbon-emission sector, and its low-carbon transformation is crucial for achieving “dual-carbon” goals. However, aluminum electrolysis is constrained by thermodynamic safety limits, and conventional dispatch models also often overlook carbon emission trading and the integrated utilization of waste heat. To address these challenges, a low-carbon economic dispatch method considering production safety constraints is proposed in the paper for integrated energy systems in aluminum electrolysis, aiming to enhance wind power utilization and ensure operational safety. First, a load model incorporating thermodynamic safety constraints is developed, and a thermal dynamics equation of electrolytic cells is established to characterize the temperature dynamics of aluminum loads. Then, a bi-level optimization framework for the power–aluminum system is constructed: the upper level minimizes grid power-supply costs by coordinating thermal, wind, and photovoltaic generation, while the lower level maximizes enterprise profit, balancing production safety and economic efficiency to achieve coordination between the system and enterprise layers. Finally, a tiered carbon trading mechanism and waste heat heating model are integrated into the framework, combined with a second-order RC building thermal inertia model to realize coordinated optimization among electricity, heat, and carbon flows. The simulation results demonstrate that the proposed method effectively reduces carbon emissions while ensuring electrolytic cell safety: with carbon trading, emissions decrease by 7.2%; when incorporating waste heat utilization reduces boiler heating emissions, they decrease by 74.7%; and further considering building thermal inertia increases wind power utilization to 99.6%, achieving the coordinated optimization of electricity–heat–carbon systems. Full article

As coal-fired power plants shift from being primary power sources to operating as flexible peak-shaving units, the reheater—a critical component of the boiler’s ‘four tubes’—has attracted significant attention. This study focuses on the tube wall temperature distributions of the reheater at different loads and measurement points, analyzing factors that contribute to its uneven heat distribution. The results indicate that the heat distribution across the tubes of the low temperature reheater (LRH) is uneven. From the left to the right side of the tube panel, the tube wall temperatures form two parabolic profiles. The tubes most susceptible to overheating are the first tube of the 91st panel and the first tube of the 181st panel. For the high-temperature reheater (HRH), at an electrical load of 217.7 MW, the maximum temperature difference is higher than that of LRH. At all other electrical loads, however, the maximum temperature difference of the HRH is lower than that of the LRH. The LRH is at a higher risk of tube rupture caused by uneven heating compared to the HRH. Full article

Power-to-Heat and Seasonal Thermal Energy Storage are emerging technologies that facilitate the integration of variable renewable energy sources into building and district energy systems. This review synthesizes recent advancements in technologies, integration strategies, and case studies, with a particular focus on nearly zero-energy buildings and nearly zero-energy districts. A structured literature survey, prioritizing sources from 2020 to 2025, was conducted to map available options. The analysis includes Power-to-Heat systems, primarily electric boilers and heat pumps, as well as various seasonal thermal energy storage configurations, including Aquifer Thermal Energy Storage, Borehole Thermal Energy Storage, Pit Thermal Energy Storage, Tank Thermal Energy Storage, and Packed Bed Thermal Energy Storage. The findings indicate that coupling renewable energy with Power-to-Heat and seasonal thermal energy storage can significantly enhance the flexibility of buildings and district systems, reducing the curtailment of renewable sources by utilizing surplus electricity from renewable generation, particularly during periods of low demand, and lowering the environmental impact of buildings and district heating networks. Full article