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Search Results (241)

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Keywords = high-energy synthesis gas

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26 pages, 1085 KiB  
Article
Evaluating Sustainable Battery Recycling Technologies Using a Fuzzy Multi-Criteria Decision-Making Approach
by Chia-Nan Wang, Nhat-Luong Nhieu and Yen-Hui Wang
Batteries 2025, 11(8), 294; https://doi.org/10.3390/batteries11080294 - 4 Aug 2025
Viewed by 191
Abstract
The exponential growth of lithium-ion battery consumption has amplified the urgency of identifying sustainable and economically viable recycling solutions. This study proposes an integrated decision-making framework based on the T-Spherical Fuzzy Einstein Interaction Aggregator DEMATEL-CoCoSo approach to comprehensively evaluate and rank battery recycling [...] Read more.
The exponential growth of lithium-ion battery consumption has amplified the urgency of identifying sustainable and economically viable recycling solutions. This study proposes an integrated decision-making framework based on the T-Spherical Fuzzy Einstein Interaction Aggregator DEMATEL-CoCoSo approach to comprehensively evaluate and rank battery recycling technologies under uncertainty. Ten key evaluation criteria—encompassing environmental, economic, and technological dimensions—were identified through expert consultation and literature synthesis. The T-Spherical Fuzzy DEMATEL method was first applied to analyze the causal interdependencies among criteria and determine their relative weights, revealing that environmental drivers such as energy consumption, greenhouse gas emissions, and waste generation exert the most systemic influence. Subsequently, six recycling alternatives were assessed and ranked using the CoCoSo method enhanced by Einstein-based aggregation, which captured the complex interactions present in the experts’ evaluations and assessments. Results indicate that Direct Recycling is the most favorable option, followed by the Hydrometallurgical and Bioleaching methods, while Pyrometallurgical Recycling ranked lowest due to its high energy demands and environmental burden. The proposed hybrid model effectively handles linguistic uncertainty, expert variability, and interdependent evaluation structures, offering a robust decision-support tool for sustainable technology selection in the circular battery economy. The framework is adaptable to other domains requiring structured expert-based evaluations under fuzzy environments. Full article
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23 pages, 1517 KiB  
Article
Physics-Informed Neural Network Enhanced CFD Simulation of Two-Dimensional Green Ammonia Synthesis Reactor
by Ran Xu, Shibin Zhang, Fengwei Rong, Wei Fan, Xiaomeng Zhang, Yunlong Wang, Liang Zan, Xu Ji and Ge He
Processes 2025, 13(8), 2457; https://doi.org/10.3390/pr13082457 - 3 Aug 2025
Viewed by 191
Abstract
The synthesis of “green ammonia” from “green hydrogen” represents a critical pathway for renewable energy integration and industrial decarbonization. This study investigates the green ammonia synthesis process using an axial–radial fixed-bed reactor equipped with three catalyst layers. A simplified two-dimensional physical model was [...] Read more.
The synthesis of “green ammonia” from “green hydrogen” represents a critical pathway for renewable energy integration and industrial decarbonization. This study investigates the green ammonia synthesis process using an axial–radial fixed-bed reactor equipped with three catalyst layers. A simplified two-dimensional physical model was developed, and a multiscale simulation approach combining computational fluid dynamics (CFD) with physics-informed neural networks (PINNs) employed. The simulation results demonstrate that the majority of fluid flows axially through the catalyst beds, leading to significantly higher temperatures in the upper bed regions. The reactor exhibits excellent heat exchange performance, ensuring effective preheating of the feed gas. High-pressure zones are concentrated near the top and bottom gas outlets, while the ammonia mole fraction approaches 100% near the bottom outlet, confirming superior conversion efficiency. By integrating PINNs, the prediction accuracy was substantially improved, with flow field errors in the catalyst beds below 4.5% and ammonia concentration prediction accuracy above 97.2%. Key reaction kinetic parameters (pre-exponential factor k0 and activation energy Ea) were successfully inverted with errors within 7%, while computational efficiency increased by 200 times compared to traditional CFD. The proposed CFD–PINN integrated framework provides a high-fidelity and computationally efficient simulation tool for green ammonia reactor design, particularly suitable for scenarios with fluctuating hydrogen supply. The reactor design reduces energy per unit ammonia and improves conversion efficiency. Its radial flow configuration enhances operational stability by damping feed fluctuations, thereby accelerating green hydrogen adoption. By reducing fossil fuel dependence, it promotes industrial decarbonization. Full article
(This article belongs to the Section AI-Enabled Process Engineering)
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16 pages, 1188 KiB  
Article
Preparation and Performance Evaluation of Modified Amino-Silicone Supercritical CO2 Viscosity Enhancer for Shale Oil and Gas Reservoir Development
by Rongguo Yang, Lei Tang, Xuecheng Zheng, Yuanqian Zhu, Chuanjiang Zheng, Guoyu Liu and Nanjun Lai
Processes 2025, 13(8), 2337; https://doi.org/10.3390/pr13082337 - 23 Jul 2025
Viewed by 344
Abstract
Against the backdrop of global energy transition and strict environmental regulations, supercritical carbon dioxide (scCO2) fracturing and oil displacement technologies have emerged as pivotal green approaches in shale gas exploitation, offering the dual advantages of zero water consumption and carbon sequestration. [...] Read more.
Against the backdrop of global energy transition and strict environmental regulations, supercritical carbon dioxide (scCO2) fracturing and oil displacement technologies have emerged as pivotal green approaches in shale gas exploitation, offering the dual advantages of zero water consumption and carbon sequestration. However, the inherent low viscosity of scCO2 severely restricts its sand-carrying capacity, fracture propagation efficiency, and oil recovery rate, necessitating the urgent development of high-performance thickeners. The current research on scCO2 thickeners faces a critical trade-off: traditional fluorinated polymers exhibit excellent philicity CO2, but suffer from high costs and environmental hazards, while non-fluorinated systems often struggle to balance solubility and thickening performance. The development of new thickeners primarily involves two directions. On one hand, efforts focus on modifying non-fluorinated polymers, driven by environmental protection needs—traditional fluorinated thickeners may cause environmental pollution, and improving non-fluorinated polymers can maintain good thickening performance while reducing environmental impacts. On the other hand, there is a commitment to developing non-noble metal-catalyzed siloxane modification and synthesis processes, aiming to enhance the technical and economic feasibility of scCO2 thickeners. Compared with noble metal catalysts like platinum, non-noble metal catalysts can reduce production costs, making the synthesis process more economically viable for large-scale industrial applications. These studies are crucial for promoting the practical application of scCO2 technology in unconventional oil and gas development, including improving fracturing efficiency and oil displacement efficiency, and providing new technical support for the sustainable development of the energy industry. This study innovatively designed an amphiphilic modified amino silicone oil polymer (MA-co-MPEGA-AS) by combining maleic anhydride (MA), methoxy polyethylene glycol acrylate (MPEGA), and amino silicone oil (AS) through a molecular bridge strategy. The synthesis process involved three key steps: radical polymerization of MA and MPEGA, amidation with AS, and in situ network formation. Fourier transform infrared spectroscopy (FT-IR) confirmed the successful introduction of ether-based CO2-philic groups. Rheological tests conducted under scCO2 conditions demonstrated a 114-fold increase in viscosity for MA-co-MPEGA-AS. Mechanistic studies revealed that the ether oxygen atoms (Lewis base) in MPEGA formed dipole–quadrupole interactions with CO2 (Lewis acid), enhancing solubility by 47%. Simultaneously, the self-assembly of siloxane chains into a three-dimensional network suppressed interlayer sliding in scCO2 and maintained over 90% viscosity retention at 80 °C. This fluorine-free design eliminates the need for platinum-based catalysts and reduces production costs compared to fluorinated polymers. The hierarchical interactions (coordination bonds and hydrogen bonds) within the system provide a novel synthetic paradigm for scCO2 thickeners. This research lays the foundation for green CO2-based energy extraction technologies. Full article
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21 pages, 3490 KiB  
Article
Energy-Efficient CO2 Conversion for Carbon Utilization Using a Gliding Arc/Glow Discharge with Magnetic Field Acceleration—Optimization and Characterization
by Svetlana Lazarova, Snejana Iordanova, Stanimir Kolev, Veselin Vasilev and Tsvetelina Paunska
Energies 2025, 18(14), 3816; https://doi.org/10.3390/en18143816 - 17 Jul 2025
Viewed by 316
Abstract
The dry conversion of CO2 into CO and O2 provides an attractive path for CO2 utilization which allows for the use of the CO produced for the synthesis of valuable hydrocarbons. In the following work, the CO2 conversion is [...] Read more.
The dry conversion of CO2 into CO and O2 provides an attractive path for CO2 utilization which allows for the use of the CO produced for the synthesis of valuable hydrocarbons. In the following work, the CO2 conversion is driven by an arc discharge at atmospheric pressure, producing hot plasma. This study presents a series of experiments aiming to optimize the process. The results obtained include the energy efficiency and the conversion rate of the process, as well as the electrical parameters of the discharge (current and voltage signals). In addition, optical emission spectroscopy diagnostics based on an analysis of C2’s Swan bands are used to determine the gas temperature in the discharge. The data is analyzed according to several aspects—an analysis of the arc’s motion based on the electrical signals; an analysis of the effect of the gas flow and the discharge current on the discharge performance for CO2 conversion; and an analysis of the vibrational and rotational temperatures of the arc channel. The results show significant improvements over previous studies. Relatively high gas conversion and energy efficiency are achieved due to the arc acceleration caused by the Lorentz force. The rotational (gas) temperatures are in the order of 5500–6000 K. Full article
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34 pages, 3610 KiB  
Review
Metal–Organic Frameworks as Fillers in Porous Organic Polymer-Based Hybrid Materials: Innovations in Composition, Processing, and Applications
by Victor Durán-Egido, Daniel García-Giménez, Juan Carlos Martínez-López, Laura Pérez-Vidal and Javier Carretero-González
Polymers 2025, 17(14), 1941; https://doi.org/10.3390/polym17141941 - 15 Jul 2025
Viewed by 739
Abstract
Hybrid materials based on porous organic polymers (POPs) and metal–organic frameworks (MOFs) are increasing attention for advanced separation processes due to the possibility to combine their properties. POPs provide high surface areas, chemical stability, and tunable porosity, while MOFs contribute a high variety [...] Read more.
Hybrid materials based on porous organic polymers (POPs) and metal–organic frameworks (MOFs) are increasing attention for advanced separation processes due to the possibility to combine their properties. POPs provide high surface areas, chemical stability, and tunable porosity, while MOFs contribute a high variety of defined crystalline structures and enhanced separation characteristics. The combination (or hybridization) with PIMs gives rise to mixed-matrix membranes (MMMs) with improved permeability, selectivity, and long-term stability. However, interfacial compatibility remains a key limitation, often addressed through polymer functionalization or controlled dispersion of the MOF phase. MOF/COF hybrids are more used as biochemical sensors with elevated sensitivity, catalytic applications, and wastewater remediation. They are also very well known in the gas sorption and separation field, due to their tunable porosity and high electrical conductivity, which also makes them feasible for energy storage applications. Last but not less important, hybrids with other POPs, such as hyper-crosslinked polymers (HCPs), covalent triazine frameworks (CTFs), or conjugated microporous polymers (CMPs), offer enhanced functionality. MOF/HCP hybrids combine ease of synthesis and chemical robustness with tunable porosity. MOF/CTF hybrids provide superior thermal and chemical stability under harsh conditions, while MOF/CMP hybrids introduce π-conjugation for enhanced conductivity and photocatalytic activity. These and other findings confirm the potential of MOF-POP hybrids as next-generation materials for gas separation and carbon capture applications. Full article
(This article belongs to the Special Issue Organic-Inorganic Hybrid Materials, 4th Edition)
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18 pages, 5941 KiB  
Article
Non-Calcined Metal Tartrate Pore Formers for Lowering Sintering Temperature of Solid Oxide Fuel Cells
by Mehdi Choolaei, Mohsen Fallah Vostakola and Bahman Amini Horri
Crystals 2025, 15(7), 636; https://doi.org/10.3390/cryst15070636 - 10 Jul 2025
Viewed by 301
Abstract
This paper investigates the application of non-calcined metal tartrate as a novel alternative pore former to prepare functional ceramic composites to fabricate solid oxide fuel cells (SOFCs). Compared to carbonaceous pore formers, non-calcined pore formers offer high compatibility with various ceramic composites, providing [...] Read more.
This paper investigates the application of non-calcined metal tartrate as a novel alternative pore former to prepare functional ceramic composites to fabricate solid oxide fuel cells (SOFCs). Compared to carbonaceous pore formers, non-calcined pore formers offer high compatibility with various ceramic composites, providing better control over porosity and pore size distribution, which allows for enhanced gas diffusion, reactant transport and gaseous product release within the fuel cells’ functional layers. In this work, nanocrystalline gadolinium-doped ceria (GDC) and Ni-Gd-Ce-tartrate anode powders were prepared using a single-step co-precipitation synthesis method, based on the carboxylate route, utilising ammonium tartrate as a low-cost, environmentally friendly precipitant. The non-calcined Ni-Gd-Ce-tartrate was used to fabricate dense GDC electrolyte pellets (5–20 μm thick) integrated with a thin film of Ni-GDC anode with controlled porosity at 1300 °C. The dilatometry analysis showed the shrinkage anisotropy factor for the anode substrates prepared using 20 wt. The percentages of Ni-Gd-Ce-tartrate were 30 wt.% and 40 wt.%, with values of 0.98 and 1.01, respectively, showing a significant improvement in microstructural properties and pore size compared to those fabricated using a carbonaceous pore former. The results showed that the non-calcined pore formers can also lower the sintering temperature for GDC to below 1300 °C, saving energy and reducing thermal stresses on the materials. They can also help maintain optimal material properties during sintering, minimising the risk of unwanted chemical reactions or contamination. This flexibility enables the versatile designing and manufacturing of ceramic fuel cells with tailored compositions at a lower cost for large-scale applications. Full article
(This article belongs to the Section Materials for Energy Applications)
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22 pages, 3063 KiB  
Article
High-Temperature Methane Sensors Based on ZnGa2O4:Er Ceramics for Combustion Monitoring
by Aleksei V. Almaev, Zhakyp T. Karipbayev, Askhat B. Kakimov, Nikita N. Yakovlev, Olzhas I. Kukenov, Alexandr O. Korchemagin, Gulzhanat A. Akmetova-Abdik, Kuat K. Kumarbekov, Amangeldy M. Zhunusbekov, Leonid A. Mochalov, Ekaterina A. Slapovskaya, Petr M. Korusenko, Aleksandra V. Koroleva, Evgeniy V. Zhizhin and Anatoli I. Popov
Technologies 2025, 13(7), 286; https://doi.org/10.3390/technologies13070286 - 4 Jul 2025
Viewed by 378
Abstract
The use of CH4 as an energy source is increasing every day. To increase the efficiency of CH4 combustion and ensure that the equipment meets ecological requirements, it is necessary to measure the CH4 concentration in the exhaust gases of [...] Read more.
The use of CH4 as an energy source is increasing every day. To increase the efficiency of CH4 combustion and ensure that the equipment meets ecological requirements, it is necessary to measure the CH4 concentration in the exhaust gases of combustion systems. To this end, sensors are required that can withstand extreme operating conditions, including temperatures of at least 600 °C, as well as high pressure and gas flow rate. ZnGa2O4, being an ultra-wide bandgap semiconductor with high chemical and thermal stability, is a promising material for such sensors. The synthesis and investigation of the structural and CH4 sensing properties of ceramic pellets made from pure and Er-doped ZnGa2O4 were conducted. Doping with Er leads to the formation of a secondary Er3Ga5O12 phase and an increase in the active surface area. This structural change significantly enhanced the CH4 response, demonstrating an 11.1-fold improvement at a concentration of 104 ppm. At the optimal response temperature of 650 °C, the Er-doped ZnGa2O4 exhibited responses of 2.91 a.u. and 20.74 a.u. to 100 ppm and 104 ppm of CH4, respectively. The Er-doped material is notable for its broad dynamic range for CH4 concentrations (from 100 to 20,000 ppm), low sensitivity to humidity variations within the 30–70% relative humidity range, and robust stability under cyclic gas exposure. In addition to CH4, the sensitivity of Er-doped ZnGa2O4 to other gases at a temperature of 650 °C was investigated. The samples showed strong responses to C2H4, C3H8, C4H10, NO2, and H2, which, at gas concentrations of 100 ppm, were higher than the response to CH4 by a factor of 2.41, 2.75, 3.09, 1.16, and 1.64, respectively. The study proposes a plausible mechanism explaining the sensing effect of Er-doped ZnGa2O4 and discusses its potential for developing high-temperature CH4 sensors for applications such as combustion monitoring systems and determining the ideal fuel/air mixture. Full article
(This article belongs to the Section Innovations in Materials Science and Materials Processing)
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15 pages, 3183 KiB  
Article
Platinum-Functionalized Hierarchically Structured Flower-like Nickel Ferrite Sheets for High-Performance Acetone Sensing
by Ziwen Yang, Zhen Sun, Yuhao Su, Caixuan Sun, Peishuo Wang, Shaobin Yang, Xueli Yang and Guofeng Pan
Chemosensors 2025, 13(7), 234; https://doi.org/10.3390/chemosensors13070234 - 26 Jun 2025
Viewed by 541
Abstract
Acetone detection is crucial for non-invasive health monitoring and environmental safety, so there is an urgent demand to develop high-performance gas sensors. Here, platinum (Pt)-functionalized layered flower-like nickel ferrite (NiFe2O4) sheets were efficiently fabricated via facile hydrothermal synthesis and [...] Read more.
Acetone detection is crucial for non-invasive health monitoring and environmental safety, so there is an urgent demand to develop high-performance gas sensors. Here, platinum (Pt)-functionalized layered flower-like nickel ferrite (NiFe2O4) sheets were efficiently fabricated via facile hydrothermal synthesis and wet chemical reduction processes. When the Ni/Fe molar ratio is 1:1, the sensing material forms a Ni/NiO/NiFe2O4 composite, with performance further optimized by tuning Pt loading. At 1.5% Pt mass fraction, the sensor shows a high acetone response (Rg/Ra = 58.33 at 100 ppm), a 100 ppb detection limit, fast response/recovery times (7/245 s at 100 ppm), and excellent selectivity. The enhancement in performance originates from the synergistic effect of the structure and Pt loading: the layered flower-like morphology facilitates gas diffusion and charge transport, while Pt nanoparticles serve as active sites to lower the activation energy of acetone redox reactions. This work presents a novel strategy for designing high-performance volatile organic compound (VOC) sensors by combining hierarchical nanostructured transition metal ferrites with noble metal modifications. Full article
(This article belongs to the Special Issue Recent Progress in Nano Material-Based Gas Sensors)
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15 pages, 1936 KiB  
Article
Studying the Formation of Fullerenes During Catagenesis
by Jens Dreschmann and Wolfgang Schrader
Molecules 2025, 30(12), 2516; https://doi.org/10.3390/molecules30122516 - 9 Jun 2025
Viewed by 446
Abstract
The formation of polycyclic aromatic hydrocarbons (PAHs) during catagenesis does not exclusively lead to planar structures. The inclusion of five-ring elements increases the curvature of PAHs and yields bent molecules. These bowl-like configurations may end in the formation of spherical carbon allotropes as [...] Read more.
The formation of polycyclic aromatic hydrocarbons (PAHs) during catagenesis does not exclusively lead to planar structures. The inclusion of five-ring elements increases the curvature of PAHs and yields bent molecules. These bowl-like configurations may end in the formation of spherical carbon allotropes as fullerenes or nanotubes, as recently shown. The presence of fullerenes in crude oil raises the question of why the reaction is feasible under catagenic conditions although the laboratory synthesis of fullerenes commonly requires high-energy environments. This study focuses on the feasibility of the simulation of catagenesis under laboratory conditions and the question of which building blocks may lead to spherical structures. Possible educts, reaction mechanisms, and conditions such as temperature are discussed and related to experimental outcomes. For the simulation under laboratory conditions, a light gas condensate was fractionated by distillation in order to reduce the number of compounds per fraction and make them distinguishable. The characterization of the resulting fractions was performed through GC-MS and GC-FID measurements before heat application in a closed reactor. High-resolution mass spectrometry (HRMS) measurements of the products indicated PAH growth and, more importantly, the formation of fullerenes. Interestingly, the characterized fullerenes mostly comprised the range of non-IPR (isolated pentagon rule) fullerenes. Full article
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32 pages, 2113 KiB  
Review
Agricultural Waste: Challenges and Solutions, a Review
by Maximilian Lackner and Maghsoud Besharati
Waste 2025, 3(2), 18; https://doi.org/10.3390/waste3020018 - 3 Jun 2025
Cited by 2 | Viewed by 2662
Abstract
Agricultural waste poses significant environmental, economic, and social challenges globally, with estimates indicating that 10–50% of agricultural products are discarded annually as waste. This review explores strategies for managing agricultural waste to mitigate its adverse impacts and promote sustainable development. Agricultural residues, such [...] Read more.
Agricultural waste poses significant environmental, economic, and social challenges globally, with estimates indicating that 10–50% of agricultural products are discarded annually as waste. This review explores strategies for managing agricultural waste to mitigate its adverse impacts and promote sustainable development. Agricultural residues, such as those from sugarcane, rice, and wheat, contribute to pollution when improperly disposed of through burning or burying, contaminating soil, water, and air. However, these residues also represent untapped resources for bioenergy production, composting, mulching, and the creation of value-added products like biochar, bioplastics, single-cell protein and biobased building blocks. The paper highlights various solutions, including integrating agricultural waste into livestock feed formulations to reduce competition for human food crops, producing biofuels like ethanol and biodiesel from lignocellulosic materials, and adopting circular economy practices to upcycle waste into high-value products. Technologies such as anaerobic digestion for biogas production and gasification for synthesis gas offer renewable energy alternatives and ample feedstocks for gas fermentation while addressing waste management issues. Composting and vermicomposting enhance soil fertility, while mulching improves moisture retention and reduces erosion. Moreover, the review emphasizes the importance of policy frameworks, public-private partnerships, and farmer education in promoting effective waste management practices. By implementing these strategies, agricultural waste can be transformed into a resource, contributing to food security, environmental conservation, and economic growth. Full article
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19 pages, 3372 KiB  
Review
A Comprehensive Review of Biomass Gasification Characteristics in Fluidized Bed Reactors: Progress, Challenges, and Future Directions
by Lu Wang, Tuo Zhou, Bo Hou, Hairui Yang, Nan Hu and Man Zhang
Fluids 2025, 10(6), 147; https://doi.org/10.3390/fluids10060147 - 1 Jun 2025
Cited by 2 | Viewed by 2403
Abstract
Biomass fluidized bed gasification technology has attracted significant attention due to its high efficiency and clean energy conversion capabilities. However, its industrial application has been limited by insufficient technological maturity. This paper systematically reviews the research progress on biomass fluidized bed gasification characteristics; [...] Read more.
Biomass fluidized bed gasification technology has attracted significant attention due to its high efficiency and clean energy conversion capabilities. However, its industrial application has been limited by insufficient technological maturity. This paper systematically reviews the research progress on biomass fluidized bed gasification characteristics; compares the applicability of bubbling fluidized beds (BFBs), circulating fluidized beds (CFBs), and dual fluidized beds (DFBs); and highlights the comprehensive advantages of CFBs in large-scale production and tar control. The gas–solid flow characteristics within CFB reactors are highly complex, with factors such as fluidization velocity, gas–solid mixing homogeneity, gas residence time, and particle size distribution directly affecting syngas composition. However, experimental studies have predominantly focused on small-scale setups, failing to characterize the impact of flow dynamics on gasification reactions. Therefore, numerical simulation has become essential for in-depth exploration. Additionally, this study analyzes the influence of different gasification agents (air, oxygen-enriched, oxygen–steam, etc.) on syngas quality. The results demonstrate that oxygen–steam gasification eliminates nitrogen dilution, optimizes reaction kinetics, and significantly enhances syngas quality and hydrogen yield, providing favorable conditions for downstream processes such as green methanol synthesis. Based on the current research landscape, this paper employs numerical simulation to investigate oxygen–steam CFB gasification at a pilot scale (500 kg/h biomass throughput). The results reveal that under conditions of O2/H2O = 0.25 and 800 °C, the syngas H2 volume fraction reaches 43.7%, with a carbon conversion rate exceeding 90%. These findings provide theoretical support for the industrial application of oxygen–steam CFB gasification technology. Full article
(This article belongs to the Special Issue Feature Reviews for Fluids 2025–2026)
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19 pages, 3449 KiB  
Article
Optimization of Gas-Liquid Sulfonation in Cross-Shaped Microchannels for α-Olefin Sulfonate Synthesis
by Yao Li, Yingxin Mu, Muxuan Qin, Wei Zhang and Wenjin Zhou
Micromachines 2025, 16(6), 638; https://doi.org/10.3390/mi16060638 - 28 May 2025
Viewed by 904
Abstract
The gas-liquid sulfonation of α-olefin sulfonate (AOS) in falling film reactors faces significant limitations, primarily due to poor mass transfer efficiency and excessive byproduct formation. To overcome these challenges, a novel cross-shaped microchannel reactor was developed for the continuous gas-liquid sulfonation of α-olefin [...] Read more.
The gas-liquid sulfonation of α-olefin sulfonate (AOS) in falling film reactors faces significant limitations, primarily due to poor mass transfer efficiency and excessive byproduct formation. To overcome these challenges, a novel cross-shaped microchannel reactor was developed for the continuous gas-liquid sulfonation of α-olefin (AO) with gaseous sulfur trioxide (SO3). The influence of key process parameters, including gas-phase flow rate, reaction temperature, SO3/AO molar ratio, and SO3 volume fraction, on product characteristics and their interactions was systematically investigated using the single-factor experiment and response surface methodology (RSM). A high-precision empirical model (coefficient of determination, R2 = 0.9882) to predict product content was successfully constructed. To achieve multi-objective optimization considering product active substance content and energy efficiency, a strategy combining a two-population genetic algorithm with the entropy-weighted TOPSIS (Technique for Order of Preference by Similarity to Ideal Solution) method was implemented. Optimal conditions were determined as follows: gas-phase flow rate of 228 mL/min, reaction temperature of 52 °C, SO3/AO molar ratio of 1.27, and SO3 volume fraction of 4%. Compared to conditions optimized solely by RSM, this multi-objective approach achieved a significant 10% reduction in energy efficiency, with only a marginal 3.8% decrease in active substance content. This study demonstrates the feasibility and advantages of microreactors for the efficient and green synthesis of AOS. Full article
(This article belongs to the Section C:Chemistry)
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12 pages, 1467 KiB  
Article
Conversion of Cellulose to γ-Valerolactone over Raney Ni Catalyst Using H2O as a Hydrogen Source
by Yalin Guo, Zhuang Ma, Binbin Jin, Limin Ma and Guodong Yao
Catalysts 2025, 15(6), 530; https://doi.org/10.3390/catal15060530 - 27 May 2025
Viewed by 559
Abstract
The sustainable valorization of lignocellulosic biomass into high-value platform chemicals presents a crucial pathway for reducing reliance on fossil resources. Gamma (γ)-valerolactone (GVL) has gained recognition as a versatile bio-derived compound with broad applications in renewable energy systems and green chemical synthesis. While [...] Read more.
The sustainable valorization of lignocellulosic biomass into high-value platform chemicals presents a crucial pathway for reducing reliance on fossil resources. Gamma (γ)-valerolactone (GVL) has gained recognition as a versatile bio-derived compound with broad applications in renewable energy systems and green chemical synthesis. While conventional GVL production strategies from carbohydrate biomass typically depend on noble metal catalysts paired with high-pressure hydrogen gas, these approaches face substantial technical barriers including catalyst costs, hydrogen storage requirements, and operational safety concerns in large-scale applications. This work develops an innovative catalytic system utilizing earth-abundant iron for in situ hydrogen generation through water splitting, integrated with Raney Ni as the hydrogenation catalyst. The designed two-stage process enables direct conversion of cellulose—first through acid hydrolysis to levulinic acid (LA) followed by catalytic hydrogenation to GVL without intermediate purification. Through systematic parameter optimization, a remarkable 61.9% overall GVL yield from cellulose feedstock was achieved. Furthermore, the methodology’s versatility was demonstrated through wheat straw conversion experiments, yielding 24.6% GVL. This integrated methodology explores a technically feasible pathway for direct cellulose-to-GVL conversion utilizing abundant water as the hydrogen source, effectively overcoming the critical limitations associated with conventional hydrogenation technologies regarding hydrogen infrastructure and process safety. Full article
(This article belongs to the Collection Catalytic Conversion of Biomass to Bioenergy)
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15 pages, 2034 KiB  
Article
Synthesis Gas Production from Co-Pyrolysis of Straw Biomass and Polyethylene Agricultural Film and Kinetic Analysis
by Zhen Zhao and Lei Wang
Catalysts 2025, 15(6), 517; https://doi.org/10.3390/catal15060517 - 23 May 2025
Viewed by 482
Abstract
The co-pyrolysis of straw biomass and polyethylene film at different mass ratios was carried out in a small fixed-bed reactor with CaO as catalyst. The resulting synthesis gas production, liquid and solid products, and pyrolysis kinetics were studied by gas chromatography and thermogravimetric [...] Read more.
The co-pyrolysis of straw biomass and polyethylene film at different mass ratios was carried out in a small fixed-bed reactor with CaO as catalyst. The resulting synthesis gas production, liquid and solid products, and pyrolysis kinetics were studied by gas chromatography and thermogravimetric analysis. The results showed that with increasing proportion of plastic in the feedstock, co-pyrolysis had a synergistic effect on the CH4 yield, reaching as high as 3.124 mol CH4/kg feedstock, while the H2 and CO yields continuously decreased. Comparing the experimental and theoretical yields of synthesis gas, the trends for CO and CH4 were consistent, but those of H2 and CO2 differed widely. Examining the influence of element mass ratios in the feedstock on the synthesis gas composition, it was found that the biomass and plastics affected the formation of oxygen- and hydrogen-containing gases, respectively. The activation energy and pre-exponential factor showed increasing and decreasing trends, respectively, when the feedstock proportions and heating rate changed. Fitted linear correlation coefficients for all pyrolysis stages exceeded 0.99. Full article
(This article belongs to the Collection Catalytic Conversion of Biomass to Bioenergy)
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16 pages, 744 KiB  
Review
Enhancing Crop Nitrogen Efficiency: The Role of Mixed Nitrate and Ammonium Supply in Plant Growth and Development
by Zhiqi Yang, Huifeng Yan, Haiwei Liu, Lan Yang, Guohua Mi and Peng Wang
Biology 2025, 14(5), 546; https://doi.org/10.3390/biology14050546 - 14 May 2025
Cited by 2 | Viewed by 776
Abstract
Nitrogen fertilizers play a critical role in enhancing crop yields; however, excessive application has resulted in significant environmental challenges, including water contamination and increased greenhouse gas emissions. Therefore, improving nitrogen use efficiency is essential for sustainable agriculture. This review based on a systematic [...] Read more.
Nitrogen fertilizers play a critical role in enhancing crop yields; however, excessive application has resulted in significant environmental challenges, including water contamination and increased greenhouse gas emissions. Therefore, improving nitrogen use efficiency is essential for sustainable agriculture. This review based on a systematic search of Web of Science and CNKI for peer-reviewed studies on maize nitrogen efficiency published between 1945 and 2024 (excluding conference abstracts), this review presents the first multiscale synthesis demonstrating how balanced nitrate–ammonium nutrition coordinates N–C metabolism and phytohormone signaling to boost nitrogen use efficiency and stimulate maize growth, with supporting evidence from other crops. By integrating results from hydroponic and field experiments, the review evaluates the influence of mixed nitrogen sources on nitrogen uptake, root morphology, photosynthesis, carbon metabolism, and hormone signaling. Findings indicate that optimal NO3:NH4+ ratios improve nitrogen absorption through enhanced root development and activation of specific nitrogen transporters. Additionally, mixed nitrogen nutrition increases photosynthetic efficiency, promotes carbon assimilation, reduces energy expenditure, and stimulates auxin-mediated growth. This review shows that balanced nitrate–ammonium co-application synergistically enhances crop nitrogen-use efficiency and yield, provides a theoretical basis for high-efficiency nitrogen-fertilizer development, and helps alleviate environmental pressures, advance sustainable agriculture, and secure food and ecosystem safety. Its efficacy, however, is modulated by soil type, climate, and genotypic variation, necessitating systematic validation and application optimization in future research. Full article
(This article belongs to the Special Issue Plant Nutrition—Molecular Biology and Genetics)
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