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Keywords = fluids engineering

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19 pages, 12279 KB  
Article
Numerical Study on Self-Pulsation Phenomenon in Liquid-Centered Swirl Coaxial Injector with Recess
by Jiwon Lee, Hadong Jung and Kyubok Ahn
Aerospace 2025, 12(9), 796; https://doi.org/10.3390/aerospace12090796 (registering DOI) - 3 Sep 2025
Abstract
This study investigates self-pulsation phenomena in a liquid-centered swirl coaxial injector with a recess length of 4 mm, under varying liquid flow conditions, using numerical simulations. The simulations focused on analyzing spray patterns, pressure oscillations, and dominant frequency characteristics, and the results were [...] Read more.
This study investigates self-pulsation phenomena in a liquid-centered swirl coaxial injector with a recess length of 4 mm, under varying liquid flow conditions, using numerical simulations. The simulations focused on analyzing spray patterns, pressure oscillations, and dominant frequency characteristics, and the results were compared with previous experimental data. Self-pulsation, observed at liquid flow rates of 60%, 90%, and 100% of nominal values, generated distinctive periodic oscillations in the spray pattern, forming “neck” and “shoulder” breakup structures that resemble a Christmas tree. Surface waves induced by Kelvin-Helmholtz and Rayleigh-Taylor instabilities were identified at the gas-liquid interface, contributing to enhanced atomization and reduced spray breakup length. FFT analysis of the pressure oscillations highlighted a match in trends between simulation and experimental data, although variations in dominant frequency magnitudes arose due to the absence of manifold space in simulations, confining oscillations and slightly elevating dominant frequencies. Regional analysis revealed that interactions between the high-speed gas and liquid film in the recess region drive self-pulsation, leading to amplified pressure oscillations throughout the injector’s internal regions, including the gas annular passage, tangential hole, and gas core. These findings provide insights into the internal flow dynamics of swirl coaxial injectors and inform design optimizations to control instabilities in liquid rocket engines. Full article
(This article belongs to the Section Astronautics & Space Science)
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28 pages, 5175 KB  
Article
Buckling Characteristics of Bio-Inspired Helicoidal Laminated Composite Spherical Shells Under External Normal and Torsional Loads Subjected to Elastic Support
by Mohammad Javad Bayat, Amin Kalhori, Masoud Babaei and Kamran Asemi
Buildings 2025, 15(17), 3165; https://doi.org/10.3390/buildings15173165 - 3 Sep 2025
Abstract
Spherical shells exhibit superior strength-to-geometry efficiency, making them ideal for industrial applications such as fluid storage tanks, architectural domes, naval vehicles, nuclear containment systems, and aeronautical and aerospace components. Given their critical role, careful attention to the design parameters and engineering constraints is [...] Read more.
Spherical shells exhibit superior strength-to-geometry efficiency, making them ideal for industrial applications such as fluid storage tanks, architectural domes, naval vehicles, nuclear containment systems, and aeronautical and aerospace components. Given their critical role, careful attention to the design parameters and engineering constraints is essential. The present paper investigates the buckling responses of bio-inspired helicoidal laminated composite spherical shells under normal and torsional loading, including the effects of a Winkler elastic medium. The pre-buckling equilibrium equations are derived using linear three-dimensional (3D) elasticity theory and the principle of virtual work, solved via the classical finite element method (FEM). The buckling load is computed using a nonlinear Green strain formulation and a generalized geometric stiffness approach. The shell material employed in this study is a T300/5208 graphite/epoxy carbon fiber-reinforced polymer (CFRP) composite. Multiple helicoidal stacking sequences—linear, Fibonacci, recursive, exponential, and semicircular—are analyzed and benchmarked against traditional unidirectional, cross-ply, and quasi-isotropic layups. Parametric studies assess the effects of the normal/torsional loads, lamination schemes, ply counts, polar angles, shell thickness, elastic support, and boundary constraints on the buckling performance. The results indicate that quasi-isotropic (QI) laminate configurations exhibit superior buckling resistance compared to all the other layup arrangements, whereas unidirectional (UD) and cross-ply (CP) laminates show the least structural efficiency under normal- and torsional-loading conditions, respectively. Furthermore, this study underscores the efficacy of bio-inspired helicoidal stacking sequences in improving the mechanical performance of thin-walled composite spherical shells, exhibiting significant advantages over conventional laminate configurations. These benefits make helicoidal architectures particularly well-suited for weight-critical, high-performance applications in aerospace, marine, and biomedical engineering, where structural efficiency, damage tolerance, and reliability are paramount. Full article
(This article belongs to the Special Issue Computational Mechanics Analysis of Composite Structures)
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27 pages, 4951 KB  
Article
Novel GelMA/GelMA-AEMA Hydrogel Blend with Enhanced Printability as a Carrier for iPSC-Derived Chondrocytes In Vitro
by Paulo A. Amorim, Hannah Agten, Margaux Vermeulen, Sandra Van Vlierberghe, Liesbet Geris and Veerle Bloemen
Gels 2025, 11(9), 698; https://doi.org/10.3390/gels11090698 - 2 Sep 2025
Abstract
Cartilage tissue engineering aims to restore damaged cartilage using biomaterials, cells, and/or biological cues to support cell growth and tissue repair. Although in the past decades scientific advances have moved the field forward, their translation to a clinical setting is still hampered. One [...] Read more.
Cartilage tissue engineering aims to restore damaged cartilage using biomaterials, cells, and/or biological cues to support cell growth and tissue repair. Although in the past decades scientific advances have moved the field forward, their translation to a clinical setting is still hampered. One major hurdle to take is to reduce process variability to ensure a predictable biological outcome. Using enabling technologies such as bioprinting has shown the potential to improve process robustness. However, developing bioinks that balance printability with biological functionality remains a major challenge. This study presents the development and structure–property relationships of a novel gelatin-based hydrogel blend, GelMA/GelMA-AEMA, optimized for extrusion-based bioprinting (EBB) while maintaining the crucial biological properties of GelMA for tissue engineering applications. The novel GelMA/GelMA-AEMA blend demonstrated superior flowability and printability compared to GelMA, effectively addressing common 3D-printing defects such as filament shape inhomogeneity. A systematic rheological characterization revealed that the blend exhibits a softer, elastically dominated structure with improved compliance. The blend behaves as a yield-stress fluid with a strong shear-thinning degree, making it highly suitable for EBB. The superior flow properties of the blend are deemed to enhance bond slippage and stress-induced orientation of its more imperfect gel structure, resulting in greater macroscopic deformation and enhanced print fidelity. In addition, histological assessment of a 21-day in vitro study with iPSC-derived chondrocytes suggested that the blend is at least equally performant as GelMA in supporting matrix formation. Histological analysis shows similar matrix deposition profiles, whereas gene expression analysis and compression tests even have suggested superior characteristics for cartilage TE. This study emphasizes the central role of rheology in bioink development and provides foundations for future material development for EBB, with potential implications for cartilage tissue engineering. Full article
(This article belongs to the Special Issue Hydrogels for Cartilage Tissue Engineering and Mechanobiology)
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22 pages, 7663 KB  
Article
Multi-Field Coupling- and Data-Driven-Based Optimization of Cooling Process Parameters for Planetary Rolling Rolls
by Fengli Yue, Yang Shao, Hongyun Sun, Jinsong Liu, Dayong Chen and Zhuo Sha
Materials 2025, 18(17), 4111; https://doi.org/10.3390/ma18174111 - 1 Sep 2025
Abstract
In the three-roll planetary rolling process, excessively high surface temperature of the rolls can easily lead to copper adhesion, deterioration of roll surface quality, shortened rolling lifespan, and severely affect the quality of copper tube products as well as production efficiency. To improve [...] Read more.
In the three-roll planetary rolling process, excessively high surface temperature of the rolls can easily lead to copper adhesion, deterioration of roll surface quality, shortened rolling lifespan, and severely affect the quality of copper tube products as well as production efficiency. To improve the cooling efficiency of the roll cooling system, this study developed a fluid–solid–heat coupled model and validated it experimentally to investigate the effects of nozzle diameter, spray angle, and axial position of the spray ring on the cooling performance of the roll surface. Given the low computational efficiency of finite element simulations, three machine learning models—Random Forest (RF), Gradient Boosting Decision Tree (GBDT), and Support Vector Machine (SVM)—were introduced and evaluated to identify the most suitable predictive model. Subsequently, the Particle Swarm Optimization (PSO) algorithm was employed to optimize the geometric parameters of the spray ring. The results show that the maximum deviation between the coupled model predictions and experimental data was 4.36%, meeting engineering accuracy requirements. Among the three machine learning models, the RF model demonstrated the best performance, achieving RMSE, MAE, and R2 values of 1.7336, 1.3203, and 0.9082, respectively, on the test set. The combined RF-PSO optimization approach increased the heat transfer coefficient by 44.72%, providing a robust theoretical foundation for practical process parameter optimization and precision tube manufacturing. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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23 pages, 3138 KB  
Article
Design of Organic Rankine Cycle Recovering Multi-Grade Waste Heat from a Two-Stroke Marine Engine
by Jinfeng Feng, Yuncheng Gu, Shengjun Han, Xunhu Zhao, Yujun Tang, Sipeng Zhu, Hao Yuan and Guihua Wang
J. Mar. Sci. Eng. 2025, 13(9), 1679; https://doi.org/10.3390/jmse13091679 - 1 Sep 2025
Viewed by 49
Abstract
Waste heat recovery using Organic Rankine Cycle (ORC) systems shows significant potential for reducing CO2 emissions from ships. This study designs and analyzes ORC systems for recovering multi-grade waste heat from the exhaust gas, jacket water, and scavenging air of a marine [...] Read more.
Waste heat recovery using Organic Rankine Cycle (ORC) systems shows significant potential for reducing CO2 emissions from ships. This study designs and analyzes ORC systems for recovering multi-grade waste heat from the exhaust gas, jacket water, and scavenging air of a marine two-stroke diesel engine. A thermodynamic model is developed to investigate the effects of working fluid preheating temperature, evaporation pressure, and heat source conditions on system performance. Results show that appropriately increasing the preheating temperature of the working fluid can enhance power output. For hydrocarbons with higher critical temperatures, power output exhibits an extremum as preheating temperature increases, while for fluids with lower critical temperatures, power output increases continuously until the evaporation pressure limit is reached. Increasing evaporation pressure decreases power output but improves thermal efficiency, with a corresponding increase in heat transfer and exergy loss rates in the exhaust gas preheater. Additionally, the temperature of the heat source has an important effect on the energy and exergy balance distribution and power output of the ORC. For every 10 K rise in exhaust temperature, the bottoming cycle power output of cyclohexane increases by approximately 12.3%. This study provides theoretical support for efficient marine waste heat recovery and working fluid selection. Full article
(This article belongs to the Section Ocean Engineering)
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25 pages, 4378 KB  
Article
Mechanical Properties and Microstructure of Decellularized Brown Seaweed Scaffold for Tissue Engineering
by Svava Kristinsdottir, Ottar Rolfsson, Olafur Eysteinn Sigurjonsson, Sigurður Brynjolfsson and Sigrun Nanna Karlsdottir
Bioengineering 2025, 12(9), 943; https://doi.org/10.3390/bioengineering12090943 - 31 Aug 2025
Viewed by 210
Abstract
In response to the growing demand for sustainable biomaterials in tissue engineering, we investigated the potential of structurally intact brown seaweed scaffolds derived from Laminaria digitata (L.D.) and Laminaria saccharina (L.S.), produced by a detergent-free, visible-light decellularization process aimed [...] Read more.
In response to the growing demand for sustainable biomaterials in tissue engineering, we investigated the potential of structurally intact brown seaweed scaffolds derived from Laminaria digitata (L.D.) and Laminaria saccharina (L.S.), produced by a detergent-free, visible-light decellularization process aimed at preserving structural integrity. Blades were submerged in cold flow-through and aerated water with red (620 nm) and blue (470 nm) light exposure for 4 weeks. Histology, scanning electron microscopy (SEM), and micro-computed tomography (micro-CT) analyses demonstrated that the light decellularization process removed cells/debris, maintained essential structural features, and significantly increased scaffold porosity. Mechanical property analysis through tensile testing revealed a substantial increase in tensile strength post decellularization, with L.D. scaffolds increasing from 3.4 MPa to 8.7 MPa and L.S. scaffolds from 2.1 MPa to 6.6 MPa. Chemical analysis indicated notable alterations in polysaccharide and protein composition following decellularization. Additionally, scaffolds retained high swelling and fluid absorption capacities, critical for biomedical uses. These findings underscore that the decellularized L.D. and L.S. scaffolds preserved structural integrity and exhibited enhanced mechanical properties, interconnected porous structures, and significant liquid retention capabilities, establishing them as promising biomaterial candidates for soft-tissue reinforcement, wound care, and broader applications in regenerative medicine. Full article
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16 pages, 4547 KB  
Article
Semi-Active Vibration Controllers for Magnetorheological Fluid-Based Systems via Frequency Shaping
by Young T. Choi, Norman M. Wereley and Gregory J. Hiemenz
Actuators 2025, 14(9), 425; https://doi.org/10.3390/act14090425 - 30 Aug 2025
Viewed by 99
Abstract
This study introduces novel semi-active vibration controllers for magnetorheological (MR) fluid-based vibration control systems, specifically a band-pass frequency-shaped semi-active control (FSSC) and a narrow-band FSSC. These algorithms are designed without requiring an accurate damper model or system identification for control current input. Unlike [...] Read more.
This study introduces novel semi-active vibration controllers for magnetorheological (MR) fluid-based vibration control systems, specifically a band-pass frequency-shaped semi-active control (FSSC) and a narrow-band FSSC. These algorithms are designed without requiring an accurate damper model or system identification for control current input. Unlike active controllers, the FSSC algorithms treat the MR damper as a semi-active dissipative device, and their control signal is a control current, not a control force. The performance of both FSSC algorithms is evaluated through simulation using a single-degree-of-freedom (SDOF) MR fluid-based engine mount system. A comparative analysis with the classical semi-active skyhook control demonstrates the advantages of the proposed FSSC algorithms. Full article
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19 pages, 6163 KB  
Article
Aerodynamic Interference of Lift Surfaces During Transition Phase for VTOL Fixed-Wing UAVs with Canard Configuration
by Minglong Fan, Lei Wang, Yi Sun, Jinwu Xiang and Haiting Xia
Aerospace 2025, 12(9), 784; https://doi.org/10.3390/aerospace12090784 - 29 Aug 2025
Viewed by 131
Abstract
The compound lift and thrust Vertical Take-Off and Landing (VTOL) fixed-wing Unmanned Aerial Vehicle (UAV) has generated considerable interest in configuration research due to its unique application advantages. This investigation examines the aerodynamic phenomena between the rotors and the main wings, as well [...] Read more.
The compound lift and thrust Vertical Take-Off and Landing (VTOL) fixed-wing Unmanned Aerial Vehicle (UAV) has generated considerable interest in configuration research due to its unique application advantages. This investigation examines the aerodynamic phenomena between the rotors and the main wings, as well as canards, during the transition phase through numerical simulations, thereby advancing the understanding of canard configurations in such UAVs. Based on a systems engineering approach, a 6 kg canard-configured compound lift and thrust VTOL fixed-wing UAV was preliminarily designed for evaluation. Computational Fluid Dynamics (CFD) methods were employed to study the aerodynamic interference under various freestream velocities and rotor speeds during the transition phase. The reliability of the CFD methodology was validated through rotor thrust experiments. Simulations were conducted with freestream velocities ranging from 3 m/s to 15 m/s and rotor speeds from 4000 to 10,000 RPM. The results indicate that the interference of the rotating rotor during the transition phase initially reduces lift, then increases lift, and finally reduces lift again for the wing, while it increases lift for the canard. This phenomenon results from the coupled influence of freestream velocity and rotor-induced flow effects. Full article
(This article belongs to the Section Aeronautics)
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22 pages, 3608 KB  
Review
A State-of-the-Art Review of the Hydrodynamics of Offshore Pipelines Under Submarine Gravity Flows and Their Interactions
by Cheng Zhang, Tao Tang, Fan Zhang, Chengjiao Ren, Hongcao Zhang and Guochao Wu
J. Mar. Sci. Eng. 2025, 13(9), 1654; https://doi.org/10.3390/jmse13091654 - 29 Aug 2025
Viewed by 272
Abstract
Submarine gravity flows, e.g., debris flows and turbidity currents, pose a significant threat to offshore pipeline integrity. This risk primarily manifests through the imposition of substantial dynamic loads on pipelines or their large displacement when impacted by such flows. To enhance our understanding [...] Read more.
Submarine gravity flows, e.g., debris flows and turbidity currents, pose a significant threat to offshore pipeline integrity. This risk primarily manifests through the imposition of substantial dynamic loads on pipelines or their large displacement when impacted by such flows. To enhance our understanding of these threats and facilitate the development of more robust pipeline design and protection strategies, this work reviewed the interactions between submarine gravity flows and offshore pipelines. For an individual pipeline, critical focus lies in characterizing the influence of key parameters—including Reynolds number, span height, impact angle, pipe geometry, ambient temperature, and surface roughness—on both the resultant impact forces and the fluid-structure interaction dynamics. Then, investigations into the interactions between gravity flows and multiple pipes are summarized, where the in-line spacing distance between two pipes is a key factor in reducing the impact force. Further, flow-induced vibration responses of a single pipeline and two tandem pipelines under gravity flows are presented. Building upon a thorough review, we conducted overall evaluations. There are few experimental studies and most investigations ideally treat the seabed to be horizontal, which does not always occur in practical engineering. Choosing empirical formulas to evaluate hydrodynamic loads should carefully consider the specific working conditions. An appropriate non-Newtonian fluid model is significantly important to avoid uncertainties. Some practical risk reduction measures such as streamlined structures and reduction in roughness are recommended. Finally, suggestions for future study and practice are proposed, including the requirement for three-dimensional numerical investigations, assessment of fatigue damage by flow-induced vibrations, consideration of flexible pipeline, and more attention to multiple pipelines. Full article
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13 pages, 3491 KB  
Article
Experimental Evaluation of the Treatment Effect of High Viscosity Drilling Fluid and Floating Oil Using Ozone Fine Bubble Technology
by Xiaoxuan Guo, Lei Liu, Nannan Liu, Fulong Hu and Lijuan Zhang
Nanomaterials 2025, 15(17), 1324; https://doi.org/10.3390/nano15171324 - 28 Aug 2025
Viewed by 166
Abstract
Drilling fluid plays a critical role in drilling engineering. With the deepening implementation of clean production concepts and increasingly stringent environmental regulations, the treatment standards for drilling wastewater at operational sites have been significantly elevated. In response to the characteristics of high oil [...] Read more.
Drilling fluid plays a critical role in drilling engineering. With the deepening implementation of clean production concepts and increasingly stringent environmental regulations, the treatment standards for drilling wastewater at operational sites have been significantly elevated. In response to the characteristics of high oil content, high COD, high chromaticity, high ammonia nitrogen, and total phosphorus content in drilling, the use of fine bubbles to improve gas utilization efficiency and mass transfer effect, combined with ozone gas, is aimed at degrading difficult-to-degrade high-molecular-weight organic compounds, aiming to solve the problems of high viscosity and high oil content in drilling fluids returned from offshore platforms. Indoor simulation experiments have shown that by using ozone fine bubble technology to treat drilling fluids, the viscosity reduction rate can reach over 29%, and the oil removal rate can reach 40%. Ozone fine bubble technology has significant viscosity reduction and oil removal effects on high viscosity drilling fluids. Full article
(This article belongs to the Special Issue Nano Surface Engineering: 2nd Edition)
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34 pages, 9260 KB  
Review
Recent Advances in the Analysis of Functional and Structural Polymer Composites for Wind Turbines
by Francisco Lagos, Brahim Menacer, Alexis Salas, Sunny Narayan, Carlos Medina, Rodrigo Valle, César Garrido, Gonzalo Pincheira, Angelo Oñate, Renato Hunter-Alarcón and Víctor Tuninetti
Polymers 2025, 17(17), 2339; https://doi.org/10.3390/polym17172339 - 28 Aug 2025
Viewed by 482
Abstract
Achieving the full potential of wind energy in the global renewable transition depends critically on enhancing the performance and reliability of polymer composite components. This review synthesizes recent advances from 2022 to 2025, including the development of next-generation hybrid composites and the application [...] Read more.
Achieving the full potential of wind energy in the global renewable transition depends critically on enhancing the performance and reliability of polymer composite components. This review synthesizes recent advances from 2022 to 2025, including the development of next-generation hybrid composites and the application of high-fidelity computational methods—finite element analysis (FEA), computational fluid dynamics (CFD), and fluid–structure interaction (FSI)—to optimize structural integrity and aerodynamic performance. It also explores the transformative role of artificial intelligence (AI) in structural health monitoring (SHM) and the integration of Internet of Things (IoT) systems, which are becoming essential for predictive maintenance and lifecycle management. Special focus is given to harsh offshore environments, where polymer composites must withstand extreme wind and wave conditions. This review further addresses the growing importance of circular economy strategies for managing end-of-life composite blades. While innovations such as the geometric redesign of floating platforms and the aerodynamic refinement of blade components have yielded substantial gains—achieving up to a 30% mass reduction in PLA prototypes—more conservative optimizations of internal geometry configurations in GFRP blades provide only around 7% mass reduction. Nevertheless, persistent challenges related to polymer composite degradation and fatigue under severe weather conditions are driving the adoption of real-time hybrid predictive models. A bibliometric analysis of over 1000 publications confirms more than 25 percent annual growth in research across these interconnected areas. This review serves as a comprehensive reference for engineers and researchers, identifying three strategic frontiers that will shape the future of wind turbine blade technology: advanced composite materials, integrated computational modeling, and scalable recycling solutions. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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19 pages, 4458 KB  
Article
Analysis of Vibration Characteristics of Viscoelastic Slurry Pipe Considering Fluid–Structure Interaction Effects
by Wenjing Hu, Jianyong Hu, Handan Zhang, Xiujun Hu, Rui Kong, Kai Peng, Delei Yu and Jinke Mao
Water 2025, 17(17), 2554; https://doi.org/10.3390/w17172554 - 28 Aug 2025
Viewed by 327
Abstract
To study the vibration characteristics of viscoelastic slurry pipe structures under fluid–structure interaction (FSI), we constructed a three-dimensional FSI pipe model based on the finite element method to systematically investigate the effects of fluid effects, pipe length, and wall thickness on the vibrational [...] Read more.
To study the vibration characteristics of viscoelastic slurry pipe structures under fluid–structure interaction (FSI), we constructed a three-dimensional FSI pipe model based on the finite element method to systematically investigate the effects of fluid effects, pipe length, and wall thickness on the vibrational characteristics of viscoelastic slurry pipes. A modal analysis demonstrated that fluid effects not only significantly reduced the natural frequency of the pipe but also disrupted the symmetry of the vibration modes and eliminated the phenomenon of frequency degeneracy. The frequency reduction caused by FSI reached 54%, which was dominant compared with the water-attached effects, and its impact intensified with the increasing vibration order. The water-attached effect exhibited differences between odd and even orders, attributed to the influence of vibration modes on the distribution of fluid inertial forces, with a contribution of 45.07% to 55.24% in the odd orders and of only 37.69% to 38.93% in the even orders. When the FSI and water-attached effects acted together, the frequency reduction was further aggravated, but the reduction ratio did not follow a simple linear superposition. The parametric analysis of the pipe showed that when the pipe length increased from 1 m to 3 m, the growth rate of its natural frequency was only 26.52% that of the shorter pipe, indicating that the longer the pipes, the slower the growth rate of frequency. When the wall thickness increased from 5 mm to 11 mm, the growth rate of the first-order natural frequency decreased from 15.43% to 7.44%, suggesting that the frequency improvement effect caused by the stiffness augmentation diminished with the increase in wall thickness. The research results hold significant guiding significance for the structural design of slurry pipe systems in practical engineering and the safe operation of pipe systems. Full article
(This article belongs to the Special Issue Risk Assessment and Mitigation for Water Conservancy Projects)
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30 pages, 9870 KB  
Article
Advancing Darcy Flow Modeling: Comparing Numerical and Deep Learning Techniques
by Gintaras Stankevičius, Kamilis Jonkus and Mayur Pal
Processes 2025, 13(9), 2754; https://doi.org/10.3390/pr13092754 - 28 Aug 2025
Viewed by 303
Abstract
In many scientific and engineering fields, such as hydrogeology, petroleum engineering, geotechnical research, and developing renewable energy solutions, fluid flow modeling in porous media is essential. In these areas, optimizing extraction techniques, forecasting environmental effects, and guaranteeing structural safety all depend on an [...] Read more.
In many scientific and engineering fields, such as hydrogeology, petroleum engineering, geotechnical research, and developing renewable energy solutions, fluid flow modeling in porous media is essential. In these areas, optimizing extraction techniques, forecasting environmental effects, and guaranteeing structural safety all depend on an understanding of the behavior of single-phase flows—fluids passing through connected pore spaces in rocks or soils. Darcy’s law, which results in an elliptic partial differential equation controlling the pressure field, is usually the mathematical basis for such modeling. Analytical solutions to these partial differential equations are seldom accessible due to the complexity and variability in natural porous formations, which makes the employment of numerical techniques necessary. To approximate subsurface flow solutions, traditional methods like the finite difference method, two-point flux approximation, and multi-point flux approximation have been employed extensively. Accuracy, stability, and computing economy are trade-offs for each, though. Deep learning techniques, in particular convolutional neural networks, physics-informed neural networks, and neural operators such as the Fourier neural operator, have become strong substitutes or enhancers of conventional solvers in recent years. These models have the potential to generalize across various permeability configurations and greatly speed up simulations. The purpose of this study is to examine and contrast the mentioned deep learning and numerical approaches to the problem of pressure distribution in single-phase Darcy flow, considering a 2D domain with mixed boundary conditions, localized sources, and sinks, and both homogeneous and heterogeneous permeability fields. The result of this study shows that the two-point flux approximation method is one of the best regarding computational speed and accuracy and the Fourier neural operator has potential to speed up more accurate methods like multi-point flux approximation. Different permeability field types only impacted each methods’ accuracy while computational time remained unchanged. This work aims to illustrate the advantages and disadvantages of each method and support the continuous development of effective solutions for porous medium flow problems by assessing solution accuracy and computing performance over a range of permeability situations. Full article
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15 pages, 5326 KB  
Article
Study on the Construction of a Nonlinear Creep Constitutive Model of Salt-Gypsum Rock in the Bayan Deep and the Critical Value of Wellbore Shrinkage Liquid Column Pressure
by Penglin Liu, Aobo Yin, Tairan Liang, Wen Sun, Wei Lian, Bo Zhang, Shanpo Jia and Jinchuan Huang
Processes 2025, 13(9), 2747; https://doi.org/10.3390/pr13092747 - 28 Aug 2025
Viewed by 233
Abstract
Aiming at the problems of borehole shrinkage and pipe sticking caused by creep in salt-gypsum rock formations during deep well drilling, multi-field coupling creep experiments on deep salt-bearing gypsum mudstone were carried out. Furthermore, a nonlinear creep constitutive model was constructed based on [...] Read more.
Aiming at the problems of borehole shrinkage and pipe sticking caused by creep in salt-gypsum rock formations during deep well drilling, multi-field coupling creep experiments on deep salt-bearing gypsum mudstone were carried out. Furthermore, a nonlinear creep constitutive model was constructed based on the Drucker–Prager criterion, and the critical value of liquid column pressure for borehole shrinkage was determined through numerical simulation. Experiments show that at 140 °C, salt-gypsum rock is mainly subjected to brittle failure with single shear fracture, while at 180 °C, multiple sets of cross-cutting shear bands form, shifting to plastic flow-dominated composite failure. The coupling effect of confining pressure and deviatoric stress is temperature-dependent; the critical deviatoric stress is independent of confining pressure at 140 °C, but decreases significantly with increasing confining pressure at 180 °C, revealing that salt-gypsum rock is more prone to plastic flow under high temperatures and confining pressure. The creep constitutive equation was further determined, and fitting parameters show that the stress exponent m = 2–5 and the time exponent n decrease linearly with the increase in deviatoric stress, and the model can accurately describe the characteristics of three-stage creep. The numerical simulation found that there is a nonlinear relationship between the drilling fluid density and borehole shrinkage; the shrinkage rate exceeds 1.47% when the density is ≤2.0 g/cm3, and the expansion amount is >1.0 mm when ≥2.4 g/cm3. The critical safe density range is 2.1–2.3 g/cm3, which is consistent with the field data in the Bayan area. The research results provide an experimental basis and quantitative method for the dynamic regulation of drilling fluid density in deep gypsum rock formations, and have engineering guiding significance for preventing borehole wall instability. Full article
(This article belongs to the Section Energy Systems)
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23 pages, 9219 KB  
Article
Uncertainty Quantification of the Impact of High-Pressure Compressor Blade Geometric Deviations on Aero Engine Performance
by Pengfei Tang, Jianzhong Sun, Jinchen Nian, Jilong Lu and Qin Liu
Aerospace 2025, 12(9), 767; https://doi.org/10.3390/aerospace12090767 - 27 Aug 2025
Viewed by 275
Abstract
High-pressure compressor (HPC) blades of aero engines inevitably exhibit various uncertain geometric deviations, which deteriorate engine performance and increase maintenance costs. Although the condition-based maintenance (CBM) strategy is increasingly adopted to reduce costs by tailoring repair actions based on condition monitoring data, maintenance [...] Read more.
High-pressure compressor (HPC) blades of aero engines inevitably exhibit various uncertain geometric deviations, which deteriorate engine performance and increase maintenance costs. Although the condition-based maintenance (CBM) strategy is increasingly adopted to reduce costs by tailoring repair actions based on condition monitoring data, maintenance practices often still rely on original equipment manufacturer (OEM) recommendations. To further refine the CBM strategy, this paper proposes an uncertainty quantification method based on the engine performance digital twin (PDT) model to quantify the impact of HPC blade geometric deviations on overall engine performance. The PDT model is developed by coupling computational fluid dynamics simulations with a zero-dimensional performance model using real operating data and is validated for high predictive accuracy. Surrogate models based on support vector regression are employed to efficiently quantify the impact of combined geometric deviations. The results show that combined deviations cause reductions in mass flow, pressure ratio, and efficiency while increasing exhaust gas temperature and specific fuel consumption. The proposed methodology is applied to a CBM scenario to demonstrate its effectiveness. In the real maintenance process, this method enables the prediction of performance after repair, facilitating optimized maintenance strategies. Full article
(This article belongs to the Section Aeronautics)
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