Search Results (326)

This paper presents a comprehensive characterization of bottom ash generated during biomass combustion in fluidized boilers, with a focus on its potential use in a circular economy. Two biomass bottom ash samples (BBA 1 and BBA 2) from commercial combined heat and power plants were tested. The scope of this study included the determination of chemical composition, phase composition, and leachability testing of selected impurities. The results showed that the bottom ashes tested are calcium silicate materials with varying proportions of calcium phases (anhydrite, portlandite, and calcite) and silica phases (quartz), depending on the type of biomass and combustion technology. Thermal analysis confirmed the presence of characteristic dehydration, decarbonation, and polymorphic transformations of quartz, with a low organic content. Leachability tests showed low mobility of most trace elements and heavy metals, with increased solubility of sulfates, chlorides, and alkali ions, typical for fluidized ash. The concentrations of As, Cd, Cr, Cu, Pb, Zn, and Hg in the eluates were low or below the limit of quantification, indicating the favorable chemical stability of the tested waste. The results obtained suggest that bottom ashes from biomass combustion in fluidized boilers may be a promising secondary raw material for engineering applications, especially in binding materials and bonded layers, and potentially also in selected agricultural applications, provided that the contents of sulfates, chlorides, and pH are controlled. Full article

Biomass briquettes are an environmentally friendly fuel and have extensive utilization prospects. Compaction pressure is a crucial factor during the production of biomass briquettes, affecting its densification and subsequent potassium release behavior. The release of alkali metals during combustion is typically studied using offline analytical techniques. However, these methods fail to provide real-time measurement of alkali metals release during the combustion process. Therefore, FES, through its equipment simplicity, low operational cost, real-time measurement, and robust adaptability to industrial environments, is commonly employed. In this study, the effect of compaction pressure (80, 130, and 180 MPa) of camphor wood briquettes on potassium release in a premixed flame was investigated by means of Flame Emission Spectroscopy. A spectrometer was used to obtain flame spontaneous emission spectra at three heights above the burner. Based on the proposed spectral analysis method and a calibration procedure, time-resolved flame temperature and concentration of gas-phase potassium in camphor wood briquette combustion were simultaneously measured. The experimental results at the three measurement heights showed that both peak concentration and the amount of gas-phase potassium released from biomass briquettes decreased with the increase in compaction pressure. Furthermore, the amount of potassium released from biomass briquettes at a compaction pressure of 180 MPa was the lowest at all three measurement heights, at 28.0, 14.5, and 21.8 ppm·s. Moreover, the potassium release rate from 0 to 63 s was rapid, and there was an exponential increase in the release ratio curve. The release ratio of potassium reached 50% before entering the ash stage under a compaction pressure of 80 and 130 MPa; in comparison, it only reached 35% under 180 MPa. The potassium release ratio at HAB = 4 cm under compaction pressures of 80, 130, and 180 MPa was 54%, 50%, and 35%, respectively. The findings of this study directly link compaction pressure to K release and demonstrate the applicability of FES for real-time alkali metal detecting, offering both theoretical and practical pathways toward cleaner biomass combustion. Full article

The present study investigates the suitability of the invasive herbaceous species Sosnowsky’s hogweed (Heracleum sosnowskyi) and giant knotweed (Fallopia sachalinensis), together with reed (Phragmites australis), as feedstock for pressed biofuel pellets used alone and as additives to pinewood. Biomass of the three herbaceous species and pinewood was harvested, dried, chopped, milled, and pelletized through a 6 mm die to obtain pure pellets and binary mixtures of each herbaceous biomass with pinewood (25, 50, and 75% by weight of herbaceous share). The pellets were characterized for physical and mechanical properties, elemental composition, calorific value, combustion emissions, and life cycle impacts per 1 GJ of heat. Pellet density ranged from 1145.60 to 1227.47 kg m⁻³, comparable to or higher than pinewood, while compressive resistance satisfied solid biofuel quality requirements. The lower calorific values of all herbaceous and mixed pellets varied between 16.29 and 17.78 MJ kg⁻¹, with increased ash and nitrogen contents at higher herbaceous shares. Combustion tests showed substantially higher CO and NO_x emissions for pure invasive and reed pellets than for pinewood, but all values remained within national regulatory limits. Life cycle assessment indicated the highest global warming and fossil fuel depletion potentials for reed systems, followed by Sosnowsky’s hogweed and giant knotweed, with pinewood consistently exhibiting the lowest impacts. Overall, invasive plants and reed are technically suitable as partial pinewood substitutes in pellet production, supporting simultaneous invasive biomass management and renewable heat generation. Full article

This study produces high-purity nano-silica from corn straw ash (biomass power plants) using an alkaline fusion-derived sodium silicate solution. CO₂ replaces traditional acids in the carbonation reaction, enabling high extraction yield (93.11%). The process addresses the gap in directly utilizing combustion ash for such high-purity silica. Key optimal conditions identified were 5 M aq. HCl concentration, NaOH fusion reagent, 1:1.2 mixing ratio, 3 M aq. NaOH solvent, and 12 h ripening. The resulting nano-silica achieved 92.73% purity, 10–50 nm particle size, 270 × 10⁻⁵ m³/kg dibutyl phthalate (DBP) absorption, 55.9916 m²/g specific surface area, 6.38% loss on drying (LOD), and 6.69% loss on ignition (LOI). These properties meet national standards for premium, loosely structured nano-silica. This method provides an economical and effective silicon source, reducing costs and offering economic-environmental benefits. Full article

To improve traditional cement manufacturing, which generates a large amount of greenhouse gases, blending calcareous green algae and fly ash as cement replacement materials is expected to achieve nearly zero carbon emissions. As a calcareous green alga, Halimeda macroloba is a significant producer of biogenic calcium carbonate (CaCO₃), sequestering approximately 440 kg of carbon dioxide (CO₂) per 1000 kg of CaCO₃, with CaCO₃ production reported in relation to algal biomass. To assess the new low-carbon/low-waste cement production process, the proposed scenarios (2 and 3) are validated via Python-based modeling (Python 3.12) and Aspen Plus^® simulation (Aspen V14). The core technology is the pre-calcination of algae-derived CaCO₃ and fly ash from coal combustion, which are added to a rotary kiln to enhance the proportions of tricalcium silicate (C₃S) and dicalcium silicate (C₂S) for forming the desired silicate phases in clinker. Through the lifecycle assessment (LCA) of all scenarios using SimaPro^® (SimaPro 10.2.0.3), the proposed Scenario 2 achieves the GWP at approximately 0.906 kg CO₂-eq/kg clinker, lower than the conventional cement production process (Scenario 1) by 47%. If coal combustion is replaced by natural gas combustion, the fly ash additive is reduced by 74.5% in the cement replacement materials, but the proposed Scenario 3 achieves the GWP at approximately 0.753 kg CO₂-eq/kg clinker, lower than Scenario 2 by 16.9%. Moreover, the LCA indicators show that Scenario 3 has lower environmental impacts on human health, ecosystem, and resources than Scenario 1 by 24.5%, 60.0% and 68.6%, respectively. Full article

Orchard crops generate substantial quantities of diverse biomass each year, with grapevines being among the most economically significant species worldwide. Considering the scale of this biomass, there is a growing need to explore rational strategies for its utilisation, for example, for energy production or other value-added applications. Such approaches may contribute to improving resource efficiency and reducing the environmental burden associated with agricultural waste. The aim of this study was to examine the energy potential of woody post-production waste from wine processing, with particular emphasis on grape stems of four cultivars—Chardonnay, Riesling, Merlot, and Zweigelt—grown in two contrasting climatic regions: south-eastern Poland and Moravia (Czech Republic). The results demonstrated that both the grape variety and cultivation site significantly influenced the majority of bunch biometric traits, including bunch and berry weight, berry number, and stem dimensions. A moderately warm climate promoted the development of larger and heavier bunches as well as more robust stems across all examined cultivars. Energy analyses indicated that Zweigelt stems produced under moderately warm conditions and Chardonnay stems from a temperate climate exhibited the most favourable combustion properties. Nonetheless, certain constraints were identified, such as increased ash (12.20%) and moisture content (11.51%) in Chardonnay grown in warmer conditions, and elevated CO and CO₂ emissions observed for Zweigelt (1333.26 kg·mg⁻¹). Overall, the findings confirm that grape stems constitute a promising local source of bioenergy, with their energy performance determined predominantly by varietal characteristics and climatic factors. Their utilisation aligns with circular-economy principles and may help reduce the environmental impacts associated with traditional viticultural waste management. Full article

Fluidized bed combustion of biomass requires maintaining stable properties of the inert bed material, which plays a key role in heat transfer, temperature stabilization and uniform fuel distribution in circulating fluidized bed (CFB) boilers. During long-term operation, quartz sand, i.e., the most commonly used inert material, undergoes physical and chemical degradation processes such as attrition, sintering and coating with alkali-rich ash, leading to changes in particle size distribution (PSD), deterioration of fluidization quality, temperature non-uniformities and an increased risk of bed agglomeration. This study analyzes quality management strategies for inert bed materials in biomass-fired CFB systems, with particular emphasis on the influence of PSD on boiler hydrodynamics and thermal behavior. Based on industrial operating data, sieve analyses and CFD simulations performed under representative operating conditions, a recommended mean particle diameter range of approximately 150–200 μm is identified as critical for maintaining stable circulation and uniform temperature fields. Numerical results demonstrate that deviations toward coarser bed materials significantly reduce solids circulation, promote segregation in the lower furnace region and lead to local temperature increases, thereby increasing agglomeration risk. The study further discusses practical approaches to bed material monitoring, regeneration and make-up management in relation to biomass type and ash characteristics. The results confirm that systematic control of inert bed material quality is an essential prerequisite for reliable, efficient and low-emission operation of biomass-fired CFB boilers. Full article

In fluidized bed conversion processes such as pyrolysis and combustion, defluidization mainly arises from particle agglomeration, which originates from the surface coating of primary bed materials (e.g., sand) by partially liquefied feedstock components, e.g., plastics or biomass. For reliable operation, the probability of occurrence of defluidization must be quantifiable. However, existing models are either computationally expensive or difficult to transfer across feedstocks with different rheological behaviors. Furthermore, such transferability challenges are particularly pronounced in technically relevant systems involving liquefied components, such as molten polymers and ash-derived silicate melts. In this study, we propose two new coating approaches: (i) a simplified full coating model, where a fraction of bed particles is directly assumed to be fully covered upon feed introduction, and (ii) a partial coating model, where only local surface regions of particles are coated. The proposed models are implemented within a Monte Carlo framework and validated against experimental data reported in the literature for polyethylene and polypropylene pyrolysis as well as for wheat straw combustion. Across all cases, the model predictions capture the experimentally observed defluidization behavior reported in reference studies (e.g., with coefficients of determination of $R^2=0.912$ for the polymer series and $R^2=0.917$ for the wheat straw series). Beyond model validation, several model-based analyses and discussions are further conducted based on the characteristics of the proposed framework. Overall, the developed methodology provides a generalized basis for analyzing coating-driven defluidization across polymers and biomass, with potential extensions to co-pyrolysis, co-gasification, and other thermochemical conversion processes. Full article

Economic and technological factors necessitate the use of alternative fuels during oil shale combustion, a process that generates substantial amounts of solid waste with varying ash compositions. This study evaluates the potential of two such waste materials: (i) fly ash derived from the combustion of oil shale (a fine particulate residue from burning crushed shale rock, sometimes combined with biomass), and (ii) short carbon fibres recovered from the pyrolysis (a process of decomposing materials at high temperatures in the absence of oxygen) of waste wind turbine blades. Oil shale ash from two different sources was investigated as a partial cement replacement, while recycled short carbon fibres (rCFs) were incorporated to enhance the functional properties of mortar composites. Results showed that carbonate-rich ash promoted the formation of higher amounts of monocarboaluminate (a crystalline hydration product in cement chemistry), leading to a refined pore structure and increased volumes of reaction products—primarily calcium silicate hydrates (C–S–H, critical compounds for cement strength). The findings indicate that the mineralogical composition of the modified binder (the mixture that holds solid particles together in mortar), rather than the fibre content, is the dominant factor in achieving a dense microstructure. This, in turn, enhances resistance to water ingress and improves mechanical performance under long-term hydration and freeze–thaw exposure. Life cycle assessment (LCA, a method to evaluate environmental impacts across a product’s lifespan) further demonstrated that combining complex binders with rCFs can significantly reduce the environmental impacts of cement production, particularly in terms of global warming potential (−4225 kg CO₂ eq), terrestrial ecotoxicity (−1651 kg 1,4-DCB), human non-carcinogenic toxicity (−2280 kg 1,4-DCB), and fossil resource scarcity (−422 kg oil eq). Overall, the integrative use of OSA and rCF presents a sustainable alternative to conventional cement, aligning with principles of waste recovery and reuse, while providing a foundation for the development of next-generation binder systems. Full article

Lignocellulosic biomass wastes are renewable carbon resources that can be available for conversion into biofuels. There is a growing interest in utilizing a broader range of alternative biomass feedstocks such as agri-crop residues aside from the traditional forest-origin wood residues for fuel pellet production. However, crop residues typically have low and inconsistent fuel quality. This paper investigated the effectiveness of the combined steam explosion and water leaching pretreatment techniques to upgrade the fuel properties of wheat straw. The experimental treatments involved auto-catalyzed steam explosion and acid-catalyzed steam with and without subsequent water leaching. Using steam explosion catalyzed by dilute H₂SO₄ at a low concentration of 0.5 wt%, results showed the highest ash, Si, and Ca removal efficiencies of 82.2%, 91.1%, and 74.3%, respectively. Moreover, there was significant improvement in fuel quality in terms of fuel ratio (0.34) and calorific value HHV (21.9 MJ/kg), as well as a pronounced increase in the comprehensive combustibility index at the devolatization stage, indicating better combustion characteristics. Overall, the results demonstrate that with adequate pretreatment, the quality of agri-pellets derived from wheat straw could potentially be on par with wood pellets that are utilized for heat and power generation and residential heating. To mitigate the dry matter loss due to steam explosion, future studies shall consider using the process effluent to produce biofuel. Full article

Fly ash from biomass combustion was used as an adsorbent for zinc removal from model solutions. Its properties were characterized using XRF, FTIR, and SEM-EDS. Batch experiments showed that the Langmuir model fit the data. The untreated ash can be used only for polishing acidic industrial wastewater. Full article

Addressing the challenges of high cost and complex configuration in conventional circulating fluidized bed (CFB) gasification-boiler systems, which stem from their reliance on auxiliary cooling and pressurization units, this paper proposes a novel solution. The approach involves the direct feeding of high-temperature syngas from a biomass CFB gasifier into a gas-fired boiler for combustion. This design not only fundamentally circumvents the problem of tar condensation but also renders the auxiliary systems unnecessary, resulting in a significant reduction in investment and operational expenses. Taking a biomass CFB gasifier coupled with a 20 t/h gas-fired steam boiler system (in Jiangsu Province, China) as a case study, this paper analyzes the main problems encountered during the commissioning period in the gasifier and gas-fired boiler, including slagging in the gas-fired boiler furnace, ash deposition on the tail heating surface of the gas-fired boiler and elevated exhaust gas temperature, air leakage at the lower part of the gasifier’s secondary cyclone separator, and insufficient capacity of the spiral ash cooler. Effective improvement measures are proposed. These findings provide valuable references for coupling biomass CFB gasifiers with industrial boilers and offer practical guidance for scaling up biomass CFB gasification technology. Full article

The present paper discusses differences in the theoretical behavior of nonconventional biomasses during combustion according to their combustion parameters, focusing on their potential for sustainable energy valorization and their contribution to sustainable development. Data were obtained through thermogravimetric analysis (TGA) of biomasses from the local Galicia–North Portugal Euroregion. The samples tested were raw, nonwoody biomasses, specifically kiwi waste and gorse, and animal-derived biomasses, poultry and turkey manure. A wood pellet was also included as a reference conventional biofuel. Nonwoody biomass samples containing kaolin and calcium carbonate were also tested. Thermogravimetric analyses were performed on each biofuel under an oxidative atmosphere at different heating rates. With these data, different combustion parameters were calculated. The TGA results showed that the mean ignition temperature observed for animal-derived fuels was about 15 °C lower than for nonwoody biomasses at every heating rate, which indicates that they start to burn at lower temperatures. These animal-derived fuels generally presented better combustion parameters, suggesting that their combustion behavior is better; however, their high ash and moisture contents are problematic. These issues would be aggravated in real facilities, making them more difficult to use as fuel. The proportion of additives used had no effect on the parameters at lower heating rates, although they started to modify their tendency at 30 °C/min. For instance, the ignition index for non-additivated kiwi waste was 174.32 (wt. %/min³) × 10⁻³ compared to 143.78 (wt. %/min³) × 10⁻³ for kiwi with CaCO₃. Full article

The novelty lies in combining chemical and ecotoxicological approaches to evaluate the safety of ashes from different fuels. Its practical relevance is in demonstrating that only mixed firewood ash shows sufficiently low toxicity for safe use in home gardens, offering guidance for sustainable household ash management. The use of ash in agriculture as a fertilizer has become a topic which is gaining growing attention because of its high nutrient content and its capacity to enhance soil structure. Ash from the combustion of wood, coal or plant biomass, although at first glance it seems to be a useless residue, contains a large amount of components essential for the healthy development of plants. These include potassium, phosphorus, magnesium, calcium and many microelements that can significantly affect the yield and condition of crops. For this reason, it was deemed necessary to investigate the toxicity of ashes produced during the burning of solid materials. The study material consisted of samples collected under controlled conditions resulting from the burning of the following materials: lumps of hard coal larger than 60 mm, hard coal graded between 25 and 80 mm, fine hard coal ranging from 8 to 25 mm, wood pellets, and a mixture of firewood types. A leaching procedure was then carried out to obtain eluates from the individual ash types. The analyses made it possible to determine and evaluate the extent to which polycyclic aromatic hydrocarbons (PAHs) leach from ashes originating from different fuels. Furthermore, the effect of fuel type on the transfer of these substances into the water environment was established. Carcinogenic equivalents of ash solutions, as well as the acute ecotoxicity of the eluates, were also assessed using Microtox^® biotests with luminescent bacteria Aliivibrio fischeri. Based on the results, it was shown that the eluate derived from the combustion of mixed firewood exhibited the lowest toxicity, both with respect to PAH-related indicators and Microtox^® outcomes. In our view, only this type of ash can be regarded as suitable for agricultural application in home gardens. Full article

Energy production from burning biomass in bioheat plants involves the production of biomass fly ash (BFA). Due to its rich chemical composition, in the era of a circular economy, it should be reused, for example, for environmental purposes as a secondary raw material containing valuable macro- and micronutrients. Due to its alkaline nature, it can also be an alternative to commercial agricultural lime (CAL) for neutralizing the acidic reaction of agricultural soils. The basis for the presented research was a pot experiment with corn (Zea mays L.) as a test plant and increasing doses of BFA (16.20, 32.40, and 48.60 g pot⁻¹), which is equal to 6.99, 13.98, and 20.97 g of CAL pot⁻¹. The above doses were determined based on the neutralization value (NV) of BFA and CAL, calculated to neutralize the hydrolytic acidity of the soil (Hh) to 0.5, 1.0, and 1.5 Hh. The study analyzed the effect of BFA on the leaf greenness index (SPAD), plant height, yield, and chemical composition of corn, as well as macronutrient content. The observations indicate that BFA application positively modified the yield of both fresh mass and dry mass of corn and height of plants, and reduced the dry matter content compared to the effect obtained after CAL use. BFA caused a decrease in the total N and Ca content and a significant increase in P, K, and Na compared to the CAL-fertilized treatments. BFA significantly contributed to a narrowing of the Ca:P, Ca:Mg ratios, and a widening of the K:(Ca + Mg), and K:Ca ratios compared to the ionic balance observed in the CAL-fertilized corn. The obtained results allow us to conclude that fly ash from biomass combustion can be a valuable alternative to conventional soil deacidification agents used till now in agriculture. Full article