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Keywords = biobased alternatives

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58 pages, 1927 KiB  
Review
Marine Metabolites for the Sustainable and Renewable Production of Key Platform Chemicals
by Maedeh Baharlooeian, Menny M. Benjamin, Shifali Choudhary, Amin Hosseinian, George S. Hanna and Mark T. Hamann
Processes 2025, 13(9), 2685; https://doi.org/10.3390/pr13092685 (registering DOI) - 23 Aug 2025
Abstract
Petrochemicals currently represent the predominant global source of energy and consumer products, including the starting materials used in the platform chemical, plastic polymer, and pharmaceutical industries. However, in recent years, the world’s approaches have shifted towards green chemistry and bio-based chemical production in [...] Read more.
Petrochemicals currently represent the predominant global source of energy and consumer products, including the starting materials used in the platform chemical, plastic polymer, and pharmaceutical industries. However, in recent years, the world’s approaches have shifted towards green chemistry and bio-based chemical production in an effort to reduce CO2 emissions and mitigate climate change. Over the past few decades, researchers have discovered that marine metabolites, primarily sourced from invertebrates, can be utilized to create sustainable and renewable chemicals. This review highlights the significance of advancing marine microorganism-based biotechnology and biochemistry in developing effective conversion systems to enhance the biological production of key platform chemicals, including those utilized as biomaterials and for energy. A background in marine metabolite biochemistry lays the groundwork for potential strategies to mitigate dependence on petroleum for consumer products. This is followed by a discussion of petroleum product replacement technologies, green chemistry alternatives, and CO2 mitigation efforts for the production of sustainable and renewable key platform chemicals. Full article
(This article belongs to the Section Pharmaceutical Processes)
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30 pages, 7635 KiB  
Article
Characterization and Evaluation of Agar as a Bio-Based Asphalt Binder Alternative
by Melissa R. Frey, Sarah L. Williams, Wil V. Srubar and Cristina Torres-Machi
Infrastructures 2025, 10(9), 223; https://doi.org/10.3390/infrastructures10090223 - 22 Aug 2025
Abstract
Over 90% of roads in the United States are surfaced with asphaltic materials that use petroleum-based asphalt binders, a material with high negative environmental impacts and costs. Biopolymers are a sustainable alternative, as they are sourced from renewable materials and offer the potential [...] Read more.
Over 90% of roads in the United States are surfaced with asphaltic materials that use petroleum-based asphalt binders, a material with high negative environmental impacts and costs. Biopolymers are a sustainable alternative, as they are sourced from renewable materials and offer the potential to reduce carbon footprint. However, their performance and durability in construction applications remain insufficiently understood. This study analyzes the potential of agar, a biopolymer extracted from red seaweed, to serve as a direct and sustainable replacement for asphalt binders. The study characterizes the rheological properties and durability of agar-based binders and the mechanical and microstructural properties of composites. The study found that agar-based binders exhibited resistance to fungal deterioration, adequate stiffness to resist rutting at temperatures up to 80 °C, and potential for energy efficiencies associated with lower mixing and compacting temperatures. Results indicate that agar-based composites illustrate many properties in line with those of traditional engineering materials. Overall, these results suggest that agar-based materials exhibit promising fresh-state and biodeterioration resistance properties to serve as a sustainable alternative to traditional, petroleum-based asphalt binders. Full article
(This article belongs to the Special Issue Sustainable and Digital Transformation of Road Infrastructures)
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23 pages, 17844 KiB  
Article
Evaluation of Surface Properties in Biosilica-Reinforced Biobased Polyester Nanocomposites
by Hifa Salah Adeen Embirsh, Ivana O. Mladenović, Vesna Radojević, Aleksandar Marinković and Marija M. Vuksanović
Appl. Sci. 2025, 15(17), 9244; https://doi.org/10.3390/app15179244 - 22 Aug 2025
Abstract
This study investigates the surface properties of bio-based unsaturated polyester resin (b-UPR) nanocomposites reinforced with biosilica nanoparticles derived from rice husk. The b-UPR matrix was synthesized from recycled polyethylene terephthalate (PET) and renewable monomers, providing a sustainable alternative to conventional polyester resins. Unmodified [...] Read more.
This study investigates the surface properties of bio-based unsaturated polyester resin (b-UPR) nanocomposites reinforced with biosilica nanoparticles derived from rice husk. The b-UPR matrix was synthesized from recycled polyethylene terephthalate (PET) and renewable monomers, providing a sustainable alternative to conventional polyester resins. Unmodified and modified biosilica particles with silanes: (3-trimethoxysilylpropyl methacrylate—MEMO, trimethoxyvinylsilane—VYNIL, and 3-aminopropyltrimethoxysilane with biodiesel—AMBD) were incorporated in different amounts to evaluate their influence on the wettability, topography, and viscoelastic behavior of the composites. Contact angle measurements revealed that the addition of modified biosilica significantly improved the hydrophobicity of the b-UPR surface. The greatest increase in the wetting angle, amounting to 79.9% compared to composites with unmodified silica, was observed in the composites containing 5 wt.% SiO2-AMBD. Atomic force microscopy (AFM) analysis indicated enhanced surface roughness and uniform dispersion of the nanoparticles. For the composite containing 1 wt.% of silica particles, the surface roughness increased by 25.5% with the AMBD modification and by 84.2% with the MEMO modification, compared to the unmodified system. Creep testing demonstrated that the reinforced nanocomposites exhibited improved dimensional stability under sustained load compared to the neat resin. These findings confirm that the integration of surface-modified biosilica not only enhances the mechanical properties but also optimizes the surface characteristics of bio-based polyester composites, broadening their potential for high-performance and sustainable applications. Full article
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14 pages, 2569 KiB  
Article
Exometabolite-Based Antimicrobial Formulations from Lactic Acid Bacteria as a Multi-Target Strategy Against Multidrug-Resistant Escherichia coli
by Gabriela N. Tenea, Diana Molina, Yuleissy Cuamacas, George Cătălin Marinescu and Roua Gabriela Popescu
Antibiotics 2025, 14(9), 851; https://doi.org/10.3390/antibiotics14090851 - 22 Aug 2025
Abstract
Background/Objectives: The global increase in multidrug-resistant (MDR) bacterial infections underscores the urgent need for effective and sustainable antimicrobial alternatives. This study investigates the antimicrobial activity of exometabolite-based formulations (ExAFs), derived from the cell-free supernatants (CFS) of native lactic acid bacteria (LAB) applied [...] Read more.
Background/Objectives: The global increase in multidrug-resistant (MDR) bacterial infections underscores the urgent need for effective and sustainable antimicrobial alternatives. This study investigates the antimicrobial activity of exometabolite-based formulations (ExAFs), derived from the cell-free supernatants (CFS) of native lactic acid bacteria (LAB) applied individually or in combination thereof, against MDR-Escherichia coli strain L1PEag1. Methods: Fourteen ExAFs were screened for inhibitory activity using time–kill assays, and structural damage to bacterial cells was assessed via scanning and transmission electron microscopy (SEM/TEM). The most potent formulation was further characterized by liquid chromatography–tandem mass spectrometry (LC–MS/MS) employing a Sequential Windowed Acquisition of All Theoretical Fragment Ion Mass Spectra (SWATH) approach for untargeted metabolite profiling. Results: Among the tested formulations, E10, comprising CFS from Weissella cibaria UTNGt21O, exhibited the strongest inhibitory activity (zone of inhibition: 17.12 ± 0.22 mm), followed by E1 (CFS from Lactiplantibacillus plantarum Gt28L and Lactiplantibacillus plantarum Gt2, 3:1 v/v) and E2 (Gt28L CFS + EPS from Gt2, 3:1 v/v). Time–kill assays demonstrated rapid, dose-dependent bactericidal activity: E1 and E10 achieved >98% reduction in viable counts within 2–3 h, at 1× MIC, while E2 sustained 98.24% inhibition over 18 h, at 0.25× MIC. SEM and TEM revealed pronounced ultrastructural damage, including membrane disruption, cytoplasmic condensation, and intracellular disintegration, consistent with a membrane-targeting mode of action. Metabolomic profiling of E10 identified 22 bioactive metabolites, including lincomycin, the proline-rich peptide Val–Leu–Pro–Val–Pro–Gln, multiple flavonoids, and loperamide. Several compounds shared structural similarity with ribosomally synthesized and post-translationally modified peptides (RiPPs), including lanthipeptides and lassopeptides, suggesting a multifaceted antimicrobial mechanism. Conclusions: These findings position ExAFs, particularly E10, as promising, peptide-rich, bio-based antimicrobial candidates for food safety or therapeutic applications. The co-occurrence of RiPP analogs and secondary metabolites in the formulation suggests the potential for complementary or multi-modal bactericidal effects, positioning these compounds as promising eco-friendly alternatives for combating MDR pathogens. Full article
(This article belongs to the Special Issue Bioactive Peptides and Their Antibiotic Activity)
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18 pages, 3984 KiB  
Article
Solvent-Free Processing of i-P3HB Blends: Enhancing Processability and Mechanical Properties for Sustainable Applications
by Wael Almustafa, Sergiy Grishchuk, Michael Redel, Dirk W. Schubert and Gregor Grun
Polymers 2025, 17(16), 2231; https://doi.org/10.3390/polym17162231 - 16 Aug 2025
Viewed by 315
Abstract
Poly(3-hydroxybutyrate) is a biobased and biodegradable polymer, produced via bacterial fermentation and characterized by an isotactic structure and mechanical properties similar to those of polyethylene and polypropylene. However, its brittleness—due to high crystallinity (~70%) and thermal degradation, starting at a temperature range of [...] Read more.
Poly(3-hydroxybutyrate) is a biobased and biodegradable polymer, produced via bacterial fermentation and characterized by an isotactic structure and mechanical properties similar to those of polyethylene and polypropylene. However, its brittleness—due to high crystallinity (~70%) and thermal degradation, starting at a temperature range of 180–190 °C near its melting point (175 °C)—makes its processing difficult and limits its applications. Most recent studies on modifying P3HB involved solution casting, typically using chloroform, which raises sustainability concerns. In this study blends of isotactic poly(3-hydroxybutyrate) (i-P3HB) with atactic poly(3-hydroxybutyrate) (a-P3HB) and poly(3-hydroxybutyrate-co-4-hydroxybutyrate) (P34HB) were prepared through solvent-free extrusion, and the thermal and mechanical properties of these blends were characterized. The obtained blends showed an extended processing window with reduced processing temperatures (150–160 °C), which were significantly lower than the onset of the decomposition temperature of i-P3HB, thereby avoiding thermal degradation. Furthermore, the crystallinity of these blends could be varied between 17 and 70%, depending on the polymer ratio, which allows for tailormade materials with tunable mechanical properties and an elongation at break up to 600%. Based on the results, the obtained blends in this study are promising candidates for various applications and processing techniques, such as injection molding, extrusion, and fiber spinning, offering a sustainable alternative to conventional plastics. Full article
(This article belongs to the Special Issue Advances in Biocompatible and Biodegradable Polymers, 4th Edition)
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38 pages, 9791 KiB  
Review
A Comprehensive Review of Sustainable Thermal and Acoustic Insulation Materials from Various Waste Sources
by Mohamed Ouda, Ala A. Abu Sanad, Ali Abdelaal, Aparna Krishna, Munther Kandah and Jamal Kurdi
Buildings 2025, 15(16), 2876; https://doi.org/10.3390/buildings15162876 - 14 Aug 2025
Viewed by 449
Abstract
The growing demand for sustainable and energy-efficient construction has driven significant interest in the development of advanced insulation materials that reduce energy usage while minimizing environmental impact. Although conventional insulation materials such as polyurethane, polystyrene, and mineral wools offer excellent thermal and acoustic [...] Read more.
The growing demand for sustainable and energy-efficient construction has driven significant interest in the development of advanced insulation materials that reduce energy usage while minimizing environmental impact. Although conventional insulation materials such as polyurethane, polystyrene, and mineral wools offer excellent thermal and acoustic performance, they are derived from non-renewable sources, have high embodied carbon (EC) (up to 7.3 kg CO2-eq/kg), and pose end-of-life disposal challenges. Thus, this review critically examines the emergence of insulation materials derived from natural and recycled sources, which align with circular economy principles by minimizing waste, promoting material reuse, and extending product life cycles. Sustainable alternatives such as sheep wool, hemp, flax, and jute not only exhibit competitive thermal conductivity (as low as 0.031–0.046 W/m·K) and very good sound absorption but also offer low EC, biodegradability, and regional availability. Despite some limitations, including variable fire resistance and thickness requirements, these bio-based insulators present a viable path toward greener building solutions. The review highlights that waste-based insulation materials are essential for sustainable construction due to their low EC, renewability, and contribution to waste reduction, making them a necessary alternative even when conventional materials demonstrate superior short-term performance. Full article
(This article belongs to the Special Issue Advanced Composite Materials for Sustainable Construction)
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33 pages, 2296 KiB  
Review
The Opportunities and Challenges of Biobased Packaging Solutions
by Ed de Jong, Ingrid Goumans, Roy (H. A.) Visser, Ángel Puente and Gert-Jan Gruter
Polymers 2025, 17(16), 2217; https://doi.org/10.3390/polym17162217 - 14 Aug 2025
Viewed by 440
Abstract
The outlook for biobased plastics in packaging applications is increasingly promising, driven by a combination of environmental advantages, technological innovation, and shifting market dynamics. Derived from renewable biological resources, these materials offer compelling benefits over conventional fossil-based plastics. They can substantially reduce greenhouse [...] Read more.
The outlook for biobased plastics in packaging applications is increasingly promising, driven by a combination of environmental advantages, technological innovation, and shifting market dynamics. Derived from renewable biological resources, these materials offer compelling benefits over conventional fossil-based plastics. They can substantially reduce greenhouse gas emissions, are often recyclable or biodegradable, and, in some cases, require less energy to produce. These characteristics position biobased plastics as a key solution to urgent environmental challenges, particularly those related to climate change and resource scarcity. Biobased plastics also demonstrate remarkable versatility. Their applications range from high-performance barrier layers in multilayer packaging to thermoformed containers, textile fibers, and lightweight plastic bags. Notably, all major fossil-based packaging applications can be substituted with biobased alternatives. This adaptability enhances their commercial viability across diverse sectors, including food and beverage, pharmaceutical, cosmetics, agriculture, textiles, and consumer goods. Several factors are accelerating growth in this sector. These include the increasing urgency of climate action, the innovation potential of biobased materials, and expanding government support through funding and regulatory initiatives. At the same time, consumer demand is shifting toward sustainable products, and companies are aligning their strategies with environmental, social, and governance (ESG) goals—further boosting market momentum. However, significant challenges remain. High production costs, limited economies of scale, and the capital-intensive nature of scaling biobased processes present economic hurdles. The absence of harmonized policies and standards across regions, along with underdeveloped end-of-life infrastructure, impedes effective waste management and recycling. Additionally, consumer confusion around the disposal of biobased plastics—particularly those labeled as biodegradable or compostable—can lead to contamination in recycling streams. Overcoming these barriers will require a coordinated, multifaceted approach. Key actions include investing in infrastructure, advancing technological innovation, supporting research and development, and establishing clear, consistent regulatory frameworks. Public procurement policies, eco-labeling schemes, and incentives for low-carbon products can also play a pivotal role in accelerating adoption. With the right support mechanisms in place, biobased plastics have the potential to become a cornerstone of a sustainable, circular economy. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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17 pages, 599 KiB  
Review
Bioeconomy-Based Approaches for the Microbial Valorization of Citrus Processing Waste
by Ioannis Stavrakakis, Paraschos Melidis, Nektarios Kavroulakis, Michael Goliomytis, Panagiotis Simitzis and Spyridon Ntougias
Microorganisms 2025, 13(8), 1891; https://doi.org/10.3390/microorganisms13081891 - 13 Aug 2025
Viewed by 309
Abstract
The citrus processing industry is an economically important agro-industrial sector worldwide; however, it produces significant amounts of waste annually. The biorefinery concept and the recovery of bio-based materials from agro-industrial residues, including citrus processing waste, are emphasized in the European Green Deal, reflecting [...] Read more.
The citrus processing industry is an economically important agro-industrial sector worldwide; however, it produces significant amounts of waste annually. The biorefinery concept and the recovery of bio-based materials from agro-industrial residues, including citrus processing waste, are emphasized in the European Green Deal, reflecting the EU’s commitment to fostering circularity. Biotreatment of citrus processing waste, including bioconversion into biomethane, biohydrogen, bioethanol and biodiesel, has been applied to valorize biomass for energy recovery. It can also be composted into a valuable soil conditioners and fertilizers, while raw and fermented citrus residues may exhibit phytoprotective activity. Citrus-derived residues can be converted into materials such as nanoparticles with adsorptive capacity for heavy metals and recalcitrant organic pollutants, and materials with antimicrobial properties against various microbial pathogens, or the potential to remove antibiotic-resistance genes (ARGs) from wastewater. Indeed, citrus residues are an ideal source of industrial biomolecules, like pectin, and the recovery of bioactive compounds with added value in food processing industry. Citrus processing waste can also serve as a source for isolating specialized microbial starter cultures or as a substrate for the growth of bioplastic-producing microorganisms. Solid-state fermentation of citrus residues can enhance the production of hydrolytic enzymes, with applications in food and environmental technology, as well as in animal feed. Certain fermented products also exhibit antioxidant properties. Citrus processing waste may be used as alternative feedstuff that potentially improves the oxidative stability and quality of animal products. Full article
(This article belongs to the Special Issue Earth Systems: Shaped by Microbial Life)
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32 pages, 5187 KiB  
Review
A Review of Mycelium Bio-Composites as Energy-Efficient Sustainable Building Materials
by Sina Motamedi, Daniel R. Rousse and Geoffrey Promis
Energies 2025, 18(16), 4225; https://doi.org/10.3390/en18164225 - 8 Aug 2025
Viewed by 404
Abstract
The increasing demand for sustainable building solutions has directed attention toward bio-based materials, among which mycelium bio-composites (MBCs) have emerged as promising alternatives to traditional insulation materials. Grown from fungal mycelium and lignocellulosic waste, MBCs offer low embodied energy, biodegradability, and effective hygrothermal [...] Read more.
The increasing demand for sustainable building solutions has directed attention toward bio-based materials, among which mycelium bio-composites (MBCs) have emerged as promising alternatives to traditional insulation materials. Grown from fungal mycelium and lignocellulosic waste, MBCs offer low embodied energy, biodegradability, and effective hygrothermal performance. This review assesses the current state of the art in MBC fabrication and hygrothermal properties, encompassing both laboratory-scale and industrial methods. MBCs demonstrate thermal conductivity values in the range of 0.036–0.06 W·m−1·K−1, moisture buffering capacity comparable to plant-fiber composites, and up to 70% lower embodied carbon than conventional materials. Key challenges are identified, including process standardization, scalability, and durability under real-world conditions. These composites also offer moisture buffering, compostability, and design flexibility. Moreover, recent advancements in additive manufacturing and microstructural optimization suggest a path toward broader adoption of MBCs in construction. By highlighting critical technical and scientific developments, this review identifies targeted research priorities, including the development of standardized fabrication protocols, quantitative lifecycle assessment of MBCs across varying climates, and strategies to scale up production while maintaining mechanical and hygrothermal consistency. Full article
(This article belongs to the Special Issue Energy Efficiency of the Buildings: 3rd Edition)
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24 pages, 3924 KiB  
Article
Effects of Zinc-Layered Filler Incorporation Routes on the Antimicrobial, Mechanical, and Physical Properties of Calcium Caseinate Biopolymeric Films
by Maria E. Becerra, Reynell Pérez-Blanco, Oscar Giraldo, Lucia Medina-Pimentel and Christhy V. Ruiz
Molecules 2025, 30(15), 3307; https://doi.org/10.3390/molecules30153307 - 7 Aug 2025
Viewed by 415
Abstract
As the demand for sustainable materials continues to grow, calcium caseinate (Cas) biopolymer films have emerged as promising alternatives to fossil-based plastics. However, their mechanical fragility and high-water sensitivity limit their application in packaging. In this study, we reinforced Cas films with zinc [...] Read more.
As the demand for sustainable materials continues to grow, calcium caseinate (Cas) biopolymer films have emerged as promising alternatives to fossil-based plastics. However, their mechanical fragility and high-water sensitivity limit their application in packaging. In this study, we reinforced Cas films with zinc hydroxide nitrate (ZHN) using two incorporation methods: wet (ZHN-w) and dry (ZHN-d). We evaluated how each method affected the dispersion of the filler and, consequently, the functional properties of the films. To our knowledge, this is the first report of ZHN being used in biopolymeric films. Structural and morphological analyses showed better dispersion of ZHN in the wet-incorporated films. These samples exhibited a substantial increase in tensile strength, from 0.75 ± 0.00 MPa to 9.62 ± 2.45 MPa, along with a marked improvement in Young’s modulus. The films also became less soluble in water, more resistant to swelling, and structurally more cohesive. In antimicrobial tests, the ZHN-w films showed stronger inhibition against E. coli and S. aureus. Overall, this approach offers a simple and effective way to enhance protein-based films using food-safe materials, making them suitable for active and bio-based packaging applications. Full article
(This article belongs to the Section Materials Chemistry)
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33 pages, 3561 KiB  
Article
A Robust Analytical Network Process for Biocomposites Supply Chain Design: Integrating Sustainability Dimensions into Feedstock Pre-Processing Decisions
by Niloofar Akbarian-Saravi, Taraneh Sowlati and Abbas S. Milani
Sustainability 2025, 17(15), 7004; https://doi.org/10.3390/su17157004 - 1 Aug 2025
Viewed by 457
Abstract
Natural fiber-based biocomposites are rapidly gaining traction in sustainable manufacturing. However, their supply chain (SC) designs at the feedstock pre-processing stage often lack robust multicriteria decision-making evaluations, which can impact downstream processes and final product quality. This case study proposes a sustainability-driven multicriteria [...] Read more.
Natural fiber-based biocomposites are rapidly gaining traction in sustainable manufacturing. However, their supply chain (SC) designs at the feedstock pre-processing stage often lack robust multicriteria decision-making evaluations, which can impact downstream processes and final product quality. This case study proposes a sustainability-driven multicriteria decision-making framework for selecting pre-processing equipment configurations within a hemp-based biocomposite SC. Using a cradle-to-gate system boundary, four alternative configurations combining balers (square vs. round) and hammer mills (full-screen vs. half-screen) are evaluated. The analytical network process (ANP) model is used to evaluate alternative SC configurations while capturing the interdependencies among environmental, economic, social, and technical sustainability criteria. These criteria are further refined with the inclusion of sub-criteria, resulting in a list of 11 key performance indicators (KPIs). To evaluate ranking robustness, a non-linear programming (NLP)-based sensitivity model is developed, which minimizes the weight perturbations required to trigger rank reversals, using an IPOPT solver. The results indicated that the Half-Round setup provides the most balanced sustainability performance, while Full-Square performs best in economic and environmental terms but ranks lower socially and technically. Also, the ranking was most sensitive to the weight of the system reliability and product quality criteria, with up to a 100% shift being required to change the top choice under the ANP model, indicating strong robustness. Overall, the proposed framework enables decision-makers to incorporate uncertainty, interdependencies, and sustainability-related KPIs into the early-stage SC design of bio-based composite materials. Full article
(This article belongs to the Special Issue Sustainable Enterprise Operation and Supply Chain Management)
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58 pages, 1897 KiB  
Review
Fabrication and Application of Bio-Based Natural Polymer Coating/Film for Food Preservation: A Review
by Nosipho P. Mbonambi, Jerry O. Adeyemi, Faith Seke and Olaniyi A. Fawole
Processes 2025, 13(8), 2436; https://doi.org/10.3390/pr13082436 - 1 Aug 2025
Viewed by 671
Abstract
Food waste has emerged as a critical worldwide concern, resulting in environmental deterioration and economic detriment. Bio-based natural polymer coatings and films have emerged as a sustainable solution to food preservation challenges, particularly in reducing postharvest losses and extending shelf life. Compared to [...] Read more.
Food waste has emerged as a critical worldwide concern, resulting in environmental deterioration and economic detriment. Bio-based natural polymer coatings and films have emerged as a sustainable solution to food preservation challenges, particularly in reducing postharvest losses and extending shelf life. Compared to their synthetic counterparts, these polymers, such as chitosan, starch, cellulose, proteins, and alginate, are derived from renewable sources that are biodegradable, safe, and functional. Within this context, this review examines the various bio-based natural polymer coatings and films as biodegradable, edible alternatives to conventional packaging solutions. It examines the different fabrication methods, like solution casting, electrospinning, and spray coating, and incorporates antimicrobial agents to enhance performance. Emphasis is placed on their mechanical, barrier, and antimicrobial properties, their application in preserving fresh produce, how they promote food safety and environmental sustainability, and accompanying limitations. This review highlights the importance of bio-based natural polymer coatings and films as a promising, eco-friendly solution to enhancing food quality, safety, and shelf life while addressing global sustainability challenges. Full article
(This article belongs to the Section Food Process Engineering)
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21 pages, 5409 KiB  
Article
Sustainable Rubber Solutions: A Study on Bio-Based Oil and Resin Blends
by Frances van Elburg, Fabian Grunert, Claudia Aurisicchio, Micol di Consiglio, Auke Talma, Pilar Bernal-Ortega and Anke Blume
Polymers 2025, 17(15), 2111; https://doi.org/10.3390/polym17152111 - 31 Jul 2025
Viewed by 507
Abstract
One of the most important challenges the tire industry faces is becoming carbon-neutral and using 100% sustainable materials by 2050. Utilizing materials from renewable sources and recycled substances is a key aspect of achieving this goal. Petroleum-based oils, such as Treated Distillate Aromatic [...] Read more.
One of the most important challenges the tire industry faces is becoming carbon-neutral and using 100% sustainable materials by 2050. Utilizing materials from renewable sources and recycled substances is a key aspect of achieving this goal. Petroleum-based oils, such as Treated Distillate Aromatic Extract (TDAE), are frequently used in rubber compounds, and a promising strategy to enhance sustainability is to use bio-based plasticizer alternatives. However, research has shown that the replacement of TDAE oil with bio-based oils or resins can significantly alter the glass transition temperature (Tg) of the final compound, influencing the tire properties. In this study, the theory was proposed that using a plasticizer blend, comprising oil and resin, in a rubber compound would result in similar Tg values as the reference compound containing TDAE. To test this, the cycloaliphatic di-ester oil Hexamoll DINCH, which can be made out of bio-based feedstock by the BioMass Balance approach, was selected and blended with the cycloaliphatic hydrocarbon resin Escorez 5300. Various oil-to-resin ratios were investigated, and a linear increase in the Tg of the vulcanizate was obtained when increasing the resin content and decreasing the oil content. Additionally, a 50/50 blend, consisting of 18.75 phr Hexamoll DINCH and 18.75 phr Escorez 5300, resulted in the same Tg of −19 °C as a compound containing 37.5 phr TDAE. Furthermore, this blend resulted in similar curing characteristics and cured Payne effect as the reference with TDAE. Moreover, a similar rolling resistance indicator (tan δ at 60 °C = 0.115), a slight deterioration in wear resistance (ARI = 83%), but an improvement in the stress–strain behavior (M300 = 9.18 ± 0.20 MPa and Ts = 16.3 ± 0.6 MPa) and wet grip indicator (tan δ at 0 °C = 0.427) were observed. The results in this work show the potential of finding a balance between optimal performance and sustainability by using plasticizer blends. Full article
(This article belongs to the Special Issue Exploration and Innovation in Sustainable Rubber Performance)
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17 pages, 3389 KiB  
Article
Enhanced OH Transport Properties of Bio-Based Anion-Exchange Membranes for Different Applications
by Suer Kurklu-Kocaoglu, Daniela Ramírez-Espinosa and Clara Casado-Coterillo
Membranes 2025, 15(8), 229; https://doi.org/10.3390/membranes15080229 - 31 Jul 2025
Viewed by 624
Abstract
The demand for anion exchange membranes (AEMs) is growing due to their applications in water electrolysis, CO2 reduction conversion and fuel cells, as well as water treatment, driven by the increasing energy demand and the need for a sustainable future. However, current [...] Read more.
The demand for anion exchange membranes (AEMs) is growing due to their applications in water electrolysis, CO2 reduction conversion and fuel cells, as well as water treatment, driven by the increasing energy demand and the need for a sustainable future. However, current AEMs still face challenges, such as insufficient permeability and stability in strongly acidic or alkaline media, which limit their durability and the sustainability of membrane fabrication. In this study, polyvinyl alcohol (PVA) and chitosan (CS) biopolymers are selected for membrane preparation. Zinc oxide (ZnO) and porous organic polymer (POP) nanoparticles are also introduced within the PVA-CS polymer blends to make mixed-matrix membranes (MMMs) with increased OH transport sites. The membranes are characterized based on typical properties for AEM applications, such as thickness, water uptake, KOH uptake, Cl and OH permeability and ion exchange capacity (IEC). The OH transport of the PVA-CS blend is increased by at least 94.2% compared with commercial membranes. The incorporation of non-porous ZnO and porous POP nanoparticles into the polymer blend does not compromise the OH transport properties. On the contrary, ZnO nanoparticles enhance the membrane’s water retention capacity, provide basic surface sites that facilitate hydroxide ion conduction and reinforce the mechanical and thermal stability. In parallel, POPs introduce a highly porous architecture that increases the internal surface area and promotes the formation of continuous hydrated pathways, essential to efficient OH mobility. Furthermore, the presence of POPs also contributes to reinforcing the mechanical integrity of the membrane. Thus, PVA-CS bio-based membranes are a promising alternative to conventional ion exchange membranes for various applications. Full article
(This article belongs to the Special Issue Membrane Technologies for Water Purification)
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23 pages, 3279 KiB  
Article
Assessment of the Environmental Feasibility of Utilizing Hemp Fibers in Composite Production
by Denis da Silva Miranda, Douglas Alexandre Casetta, Leonardo Coelho Simon and Luiz Kulay
Polymers 2025, 17(15), 2103; https://doi.org/10.3390/polym17152103 - 31 Jul 2025
Viewed by 419
Abstract
This study investigated the impact of incorporating hemp fibers into composites for manufacturing industrial parts. The Global Warming Potential (GWP) of producing a traditional polymer matrix composite containing glass fibers was compared to that of producing a counterpart from natural hemp fibers. The [...] Read more.
This study investigated the impact of incorporating hemp fibers into composites for manufacturing industrial parts. The Global Warming Potential (GWP) of producing a traditional polymer matrix composite containing glass fibers was compared to that of producing a counterpart from natural hemp fibers. The investigation concluded that the partial replacement of synthetic fibers with biomass reduced the GWP of the product by up to 25% without compromising its mechanical properties. This study also quantified and discussed the GWP of intermediate products obtained from alternative routes, such as the manufacture of hemp stalks and pellets. In these cases, the findings showed that the amount of CO2 absorbed during plant growth exceeded the emissions related to soil preparation, farming, and processing of hemp stalks by up to 15 times, and the processing of row hemp bales into pellets could result in an even “greener” product. This study highlights the importance of using bio-based inputs in reducing greenhouse gas emissions in the materials manufacturing industry and concludes that even partial substitutions of synthetic inputs with natural fibers can show significant reductions in this type of environmental impact. Full article
(This article belongs to the Special Issue Advances in Composite Materials: Polymers and Fibers Inclusion)
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