Search Results (13)

In order to ensure stable grid operatiFon and improve power quality, active or passive load rejection of pumped storage power stations (PSPS) inevitably occurs from time to time. The rapid closing of the guide vanes will cause drastic changes in pressure pulsations in the flow channel of the pump-turbine (PT) unit. The high-level pressure pulsations during load rejection transfer to the entire flow passage of the PT unit and generate strong vibrations on the head-cover and the connecting bolts. In this study, the 1D/3D joint simulation of the pipeline in a pumped storage power station and the turbine flow channels including the flow domains of the runner, crown chamber, band chamber, upper and lower labyrinths and pressure balance tubes is carried out first. Then, by applying the calculated pressure loads on the head-cover, stay vanes and bottom ring of the PT unit, the flow-induced dynamic behavior of the structures including the head-cover bolts is analyzed in detail. The results demonstrate that pressure loads on head-cover bolts change dramatically during the load rejection process. The flow-induced deformation of the inner head-cover during the load rejection is larger than that of other structures, and the flow-induced displacement and stress of different head-cover bolts are not uniform. The achieved conclusions in this study can be a useful reference for the design and operation of head-cover bolts for other PT units and high-head Francis turbine units. Full article

Multi-stage pump as turbine (PAT) has a wider range of heads and application intervals compared to single-stage PAT. In our research, we have conducted experimental and numerical simulation studies on this issue. In this paper, based on experimental research, numerical simulation is applied to calculate the multi-stage PAT flow field. The flow characteristics of multi-stage PAT under different working conditions are studied using the entropy production theory. Finally, the Pearson correlation coefficient is used to evaluate the relationship between the hydraulic loss and entropy production of the impellers and guide vanes. The entropy production theory is used to determine the location where the multi-stage PAT energy loss occurs compared with the traditional pressure drop assessment method. The results show that the trend of the numerical simulation results is consistent with the experimental results. The energy loss in the multi-stage PAT is calculated combined with the impeller and guide vane which accounts for 69.1–73% of the total energy loss under all flow conditions. The total entropy production rate of each component under design flow conditions is listed in decreasing order: impeller, guide vane, front and back chamber, a balance disk, and inlet and outlet volute. The first stage component has a larger energy loss compared with the rest of the stages. The magnitude of energy loss is closely related to physical quantities such as flow field velocity and skin friction coefficient. Furthermore, the distribution of streamlines and vortex cores at the impellers reflects that flow domain stability increases from the first stage impeller to the fifth stage impeller. The correlation between entropy production and hydraulic loss was evaluated by the Pearson correlation coefficient. Therefore, using the entropy production theory can effectively identify the characteristics of the flow field and the location of energy losses. It provides a reference for the targeted optimization of multi-stage PAT. Full article

An axial flow pump is a kind of high-specific revolution vane pump that has the characteristics of large flow, low head, and high efficiency. Due to its unique properties, it is widely used in large water diversion projects, such as the South-to-North Water Diversion Project. However, during the operation of the pump, some fish enter the axial flow pump together with the water flow through the screen before the entrance of the pump station. Consequently, some fish are inevitably damaged or even die in the process of traversing through the pump. Meanwhile, the decay of dead fish directly affects the quality of water, hence, posing serious ecological pollution and destabilizing the ecological balance. Therefore, understanding the dynamics of axial flow pumps in relation to fish species in water bodies for biodiversity and ecosystem services remain vital for nature conservation. In this paper, the impact of damage of the model pump on fish is exhaustively investigated according to the theory of blade impact model, impact probability, impact mortality, and mortality distribution under different working conditions. Through the simulation of the flow state inside the impeller, the areas that are lower than the pressure threshold, higher than the shear strain rate threshold, and higher than the pressure gradient threshold in the impeller at different flow rates are analyzed. Based on the unsteady results, the volume fluctuation characteristics of the three damage mechanisms in the impeller are analyzed. Furthermore, Powell vortex acoustic equation is used to locate the high noise source region of the axial flow pump. After extensive comparison of the dipole sound source intensity, it is revealed that the dipole noise source in the impeller and guide vane is dominant. In conclusion, this study provides a holistic perspective for evaluating fish damage caused by the flow in the impeller of the axial flow pump. Furthermore, it will proffer significant references to the construction of ecological water conservancy projects. Full article

Pumped-storage hydropower (PSH) stations are an efficient emission-free technology to balance renewable energy generation instabilities. The pump-turbine is a core component of PSH stations requiring frequent start-up, shutdown, and working conditions for regulation tasks, making it prone to instabilities. Based on entropy production theory and vortex dynamics, we analyzed the energy loss characteristics for three working conditions of the pump, pump brake, and turbine when shutting down the pump-turbine. The results showed that the entropy production and vorticity of the spiral casing and draft tube remain almost constant, while the entropy production and vorticity of the runner region substantially change from the late pump braking to the late turbine condition. The entropy production and vorticity are derived from the guide vane transitioning to the runner flow channel through the vaneless space. The change law of energy loss through entropy production agrees with the change law of internal flow turbulence through vorticity. The entropy production analysis can quantify the energy loss and mark its location, while the vorticity analysis can quantify the degree of flow disturbance and show its location. The entropy production theory and vortex dynamics combination provide insights into the connection between undesirable flow phenomena and energy loss. Full article

During the load rejection transient process of the prototype pump turbine units, the pressure fluctuations of the entire flow passage change drastically due to the rapid closing of guide vanes. The extremely unsteady pressure distribution in the flow domains including the crown chamber and the band chamber may cause a strong vibration on the stationary structures of the unit and result in large dynamic stress on the head cover, stay ring and bottom ring. In this paper, the numerical fluid dynamic analysis of the entire flow passage of a reversible prototype pump turbine during load rejection was performed. The flow characteristics in the runner passage, crown chamber, band chamber, seal labyrinths and balance tubes are analysed. The corresponding unsteady flow-induced dynamic behaviour of the head cover, stay vanes and bottom ring was investigated in detail. The analysed results show that the total deformation of the inner edge of the head cover closed to the main shaft is larger than that of other stationary structures of the unit during the load rejection. The maximum stress of the stay ring is larger than that of the head cover and the bottom ring and the maximum equivalent stress is located at the fillet of the stay vane trailing edge. The fluid–structure coupling calculation method and the analysed results can provide guidance for the design of stationary components of hydraulic machinery such as pump turbines, Francis turbines and centrifugal pumps with different heads. Full article

The integrated electric-hydraulic pump has the advantages of no leakage, compact structure, and low noise. Here, we propose a novel integrated electric-hydraulic vane pump (IEHVP) to solve the problem of low reliability of the existing ordinary axially arranged hydraulic oil source in the harsh deep-sea environments. IEVP combines an external-rotor brushless motor and a balanced vane pump. In order to obtain the external characteristic curve of the designed IEHVP, the theoretical analysis of coupling analysis between the operating characteristics of the electric motor and the vane pump is designed. The results reveal that the output flow of the proposed IEHVP increases linearly with the increase of the input voltage and decreases non-linearly as the outlet pressure increase. Finally, the proposed IEHVP is tested. The relationship between the output flow and volumetric efficiency and its outlet pressure and input voltage is obtained. The experimental results verify the characteristics of the proposed IEHVP design. Full article

The instability of the no-load working condition of the pump turbine directly affects the grid connection of the unit, and will cause vibration and damage to the components of the unit in severe cases. In this paper, a three-dimensional full flow numerical model including the runner gap and the pressure-balance pipe was established. The method SST k-ω model was used to predict the internal flow characteristics of the pump turbine. The pressure pulsation of the runner under different operating conditions during the no-load process was compared. Because the rotation speed, flow rate, and guide vane opening of the unit change in a small range during the no-load process, the pressure pulsation characteristics of the runner are basically the same. Therefore, a working condition was selected to analyze the transient characteristics of the flow field, and it was found that there was a high-speed ring in the vaneless zone, and a stable channel vortex was generated in the runner flow passage. Analyzing the axial water thrust of each part of the runner, it was found that the axial water thrust of the runner gap was much larger than the axial water thrust of the runner blades, and it changed with time periodically. It was affected by rotor stator interaction. The main frequency was expressed as a multiple of the number of guide vanes, that is, vanes passing frequency, 22f_n. During the entire no-load process, the axial water thrust of the runner changed slowly with time and fluctuated slightly. Full article

The article presents an innovative design solution of a balanced vane pump integrated with an electric motor that has been developed by the authors. The designed and constructed bench, which enables testing of the system: power supply, converter, ntegrated motor—pump assembly and hydraulic load at different motor speeds and different pressures in the hydraulic system, is described. The electromagnetic and hydraulic processes in the motor-pump unit are investigated, and new, previously unpublished, results of experimental studies at steady and dynamic states are presented. The results of the study showed good dynamics of the integrated motor-pump assembly and proved its suitability to control the pump flow rate, and thus, the speed of the hydraulic cylinder or the speed of the hydraulic motor. Full article

The efficiency requirements for hydraulic pumps applied in automatic transmissions in future generations of automobiles will increase continuously. In addition, the pumps must be able to cope with multiphase flows to a certain extent. Given this background, a balanced vane pump (BVP), an internal gear pump (IGP) and a three-dimensional geared tumbling multi chamber (TMC) pump are analyzed and compared by a computational fluid dynamics (CFD) approach with ANSYS CFX and TwinMesh. Furthermore, test bench measurements are conducted to obtain experimental data to validate the numerical results. The obtained numerical results show a reasonable agreement with the experimental data. In the first CFD setup, the conveying characteristics of the pumps with pure oil regarding volumetric efficiencies, cavitation onset and pressure ripple are compared. Both the IGP and the BVP show high volumetric efficiencies and low pressure ripples whereas the TMC shows a weaker performance regarding these objectives. In the second CFD setup, an oil-bubbly air multiphase flow with different inlet volume fractions (IGVF) is investigated. It can be shown that free air changes the pumping characteristics significantly by increasing pressure and mass flow ripple and diminishing the volumetric efficiency as well as the required driving torque. The compression ratios of the pumps appear to be an important parameter that determines how the multiphase flow is handled regarding pressure and mass flow ripple. Overall, the BVP and the IGP show both a similar strong performance with and without free air. In the current development state, the TMC pump shows an inferior performance because of its lower compression ratio and therefore needs further optimization. Full article

Vane pumps are often applied in automatic transmission systems of vehicles. Future applications require the oil pumps to be more efficient and to be able to handle multiphase flow pumping situations to a certain extend. To fulfill these requirements, efficient development tools are needed. Therefore, a less demanding computational 2D model of a fixed-type balanced vane pump was derived and numerically analyzed with the commercial computational fluid dynamics (CFD) software ANSYS CFX. The meshing of the rotating parts was done with TwinMesh, using a moving mesh approach. At first, a mesh convergence study was performed. It was shown that the resolution of the radial clearances in particular had a significant influence on the predicted leakages and the volumetric efficiency. The leakage was further investigated concerning the dependence on rotational speed and delivery pressure. In the next step, multiphase flows were considered. In a first setup, vapor cavitation was analyzed and the influence of the alignment of the suction ports on its onset was derived. In a second setup, the influence of different inlet volume fractions of free air was evaluated. The employed multiphase modeling approach was presented and a sensitivity analysis on modeling parameters was performed. Overall, it was shown that free air in the suction ports changed the pumping characteristic of the vane pump significantly. Pressure and flow ripple increased, and the volumetric efficiency and the mean power demand decreased significantly with an increasing inlet volume fraction. Full article

To study the reasons for the low efficiency of jet centrifugal pumps (JCPs) and the mechanism of unsteady flow characteristics under multiple conditions, taking a JET750G1 JCP as the object, three-dimensional steady and unsteady numerical calculations of the model pump were carried out using the k–ω turbulence model. The transient fluctuation characteristics of the flow field in the major flow passage components and the spatial and temporal evolution laws of vortices in the rotor–stator cascades were analyzed. The accuracy of the numerical method was verified by experiments. The results show that there are various scales of flow distortion phenomena in the chamber of the JCP, such as eddies, blockage of the flow passage, recirculation, secondary flow, and circulation, which not only cause great hydraulic loss, but also destroy the flow stability, symmetry, and balance in the other flow passage components. This is an important reason for the obviously lower efficiency of a JCP compared to a general centrifugal pump. The spatial and temporal evolution laws of vortices in the rotor–stator cascades are mainly related to the relative positions of the impeller blades and guide vane blades. The formation mechanism of the unsteady flow field fluctuation characteristics of JCPs is mainly related to the number of blades in the rotor–stator cascades and the operation parameters of the pump. The fluctuation intensity of the flow field inside the impeller and guide vane is obviously greater than that in the other flow areas, reflecting that the rotor–stator interaction is the decisive factor affecting the unsteady flow characteristics of a JCP under multiple conditions. Full article

The positive slope on the pump performance curve of pump-turbines suggests potential operational instabilities in pump mode. Previous research has indicated that the increase of the hydraulic loss caused by sudden changes of flow patterns in pump-turbines is responsible for the positive slope, however its detailed flow mechanism is still unclear. A low specific speed model pump-turbine was numerically investigated against experiments in the present study, by applying unsteady RANS (Reynolds-Averaged Navier–Stokes equations) simulations with a v²-f turbulence model. The mechanism of occurrence of the positive slope on the pump performance curve was discussed regarding the energy balance, as this region appears when the value of $\frac{\partial P_u}{\partial Q}$ is larger than the critical value $\frac{P_u}{Q}$ . An unsteady local loss analysis, derived from the energy equation, was conducted to illustrate the contribution of local flow patterns to the loss in corresponding hydraulic components. The variation of the kinetic energy of the mean flow was taken into account for the first time so that this method can be applied to highly time dependent flow patterns, e.g., a rotating stall in the present study. The investigations on the flow patterns revealed that some guide vane channels stalled with a larger discharge coefficient than the positive slope region. Several guide vane channels near the stalled channels were stalling with minor decrease of the discharge coefficient, leading to sudden increases of the input power and the loss. When the discharge coefficient slightly decreased in further, the pump-turbine operated into the positive slope region, and the rotating stall with 3 stall cells appeared, proven by the FFT (Fast Fourier Transform) and cross-phase analysis on the pressure fluctuations. Full article

The optimization of guide vane closing schemes (OGVCS) of pumped storage hydro units (PSHUs) is a cooperative control and optimal operation research field in renewable energy power generation technology. This paper presents an OGVCS model of PSHUs considering the rise rate of the unit rotational speed, the specific node pressure of each hydraulic unit, as well as various complicated hydraulic and mechanical constraints. The OGVCS model is formulated as a multi-objective optimization problem to optimize conflicting objectives, i.e., unit rotational speed and water hammer pressure criteria. In order to realize an efficient solution of the OGVCS model, an enhanced multi-objective bacterial-foraging chemotaxis gravitational search algorithm (EMOBCGSA) is proposed to solve this problem, which adopts population reconstruction, adaptive selection chemotaxis operator of local searching strategy and elite archive set to efficiently solve the multi-objective problem. In particular a novel constraints-handling strategy with elimination and local search based on violation ranking is used to balance the various hydraulic and mechanical constraints. Finally, simulation cases of complex extreme operating conditions (i.e., load rejection and pump outage) of a ‘single tube-double units’ type PSHU system are conducted to verify the feasibility and effectiveness of the proposed EMOBCGSA in solving OGVCS problems. The simulation results indicate that the proposed EMOBCGSA can provide a lower rise rate of the unit rotational speed and smaller water hammer pressure than other methods established recently while considering various complex constraints in OGVCS problems. Full article