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19 Results Found

  • Article
  • Open Access
3 Citations
1,691 Views
17 Pages

The Effect of Pulling Speed on the Structure and Properties of DZ22B Superalloy Blades

  • Bing Hu,
  • Wei Xie,
  • Wenhui Zhong,
  • Dan Zhang,
  • Xinming Wang,
  • Jingxian Hu,
  • Yu Wu and
  • Yan Liu

8 July 2023

DZ22B alloy is commonly used as a blade material for aircraft engines and gas turbines, and its preparation process is an important factor affecting its performance. In the present work, a reliable numerical model is established through ProCAST numer...

  • Article
  • Open Access
6 Citations
3,232 Views
23 Pages

Optimizing the Gating System for Rapid Investment Casting of Shape Memory Alloys: Computational Numerical Analysis for Defect Minimization in a Simple-Cubic Cell Structure

  • Carlos E. S. Albuquerque,
  • Paulo C. S. Silva,
  • Estephanie N. D. Grassi,
  • Carlos J. De Araujo,
  • João M. P. Q. Delgado and
  • Antonio G. B. Lima

19 June 2023

With the aid of virtual prototyping and casting numerical simulation, this work presents the optimization of an injection system used in a non-traditional investment casting process that applies perpendicular centrifugal force to inject the molten me...

  • Article
  • Open Access
6 Citations
3,766 Views
17 Pages

Numerical Simulation and Defect Identification in the Casting of Co-Cr Alloy

  • Raimundo Silva,
  • Rui Madureira,
  • José Silva,
  • Rui Soares,
  • Ana Reis,
  • Rui Neto,
  • Filomena Viana,
  • Omid Emadinia and
  • Rui Silva

17 February 2022

The development of biomaterials, particularly metallic ones, is one of the focuses of the scientific community, mainly due to an increase of average life expectancy and an improvement of the casted materials combined with better mechanical properties...

  • Article
  • Open Access
2 Citations
2,242 Views
16 Pages

Numerical Simulation of Squeeze-Casting SiC3D/Al Ceramic Matrix Composites

  • Yangwei Wang,
  • Fangzhou Zhang,
  • Sijia Feng,
  • Jiawei Bao,
  • Yanni Gong,
  • Chunyuan Yuan and
  • Denghui Zhao

30 January 2024

In this study, the filling and solidification processes of squeeze-casting SiC3D/Al composites were analyzed by the ProCAST simulation software (ver. 2018.0). A practical squeeze-casting experiment was conducted to verify the accuracy of the simulati...

  • Article
  • Open Access
7 Citations
1,885 Views
21 Pages

11 October 2023

Understanding the infiltration and solidification processes of liquid 5083Al alloy into Al2O3 three-dimensional reticulated porous ceramic (Al2O3(3D) RPC) is essential for optimizing the microstructure and properties of Al2O3(3D)/5083Al interpenetrat...

  • Article
  • Open Access
5 Citations
2,386 Views
13 Pages

Numerical Simulation and Experimental Studies of Gas Pressure Infiltration Al-356/SiC Composites

  • Yanni Gong,
  • Abdul Malik,
  • Yangwei Wang,
  • Sijia Feng,
  • Denghui Zhao and
  • Chunyuan Yuan

14 December 2022

In this study, the filling process, solidification parameters, temperature distribution, and residual stress distribution of gas pressure-infiltrated Al-356/SiC composites were investigated through simulation and experiment. In addition, a series of...

  • Article
  • Open Access
8 Citations
5,911 Views
12 Pages

Modeling of TiAl Alloy Grating by Investment Casting

  • Yi Jia,
  • Shulong Xiao,
  • Jing Tian,
  • Lijuan Xu and
  • Yuyong Chen

9 December 2015

The investment casting of TiAl alloys has become the most promising cost-effective technique for manufacturing TiAl components. This study aimed to investigate a series of problems associated with the investment casting of TiAl alloys. The mold filli...

  • Article
  • Open Access
7 Citations
4,142 Views
19 Pages

Numerical Simulation of Sand Casting of Stainless Steel Pump Impeller

  • Karlo Jurković,
  • Zdravko Schauperl,
  • Sanja Šolić and
  • Branko Bauer

8 April 2024

This paper investigates the casting defects of a stainless steel pump impeller manufactured through the sand casting process. The material characterization of austenitic steel AISI 316L was initially carried out, which examined the chemical compositi...

  • Proceeding Paper
  • Open Access
1 Citations
1,497 Views
6 Pages

Quality Assessment of Aluminium Castings Using Computed Tomography

  • Martin Pinta,
  • Ladislav Socha,
  • Karel Gryc,
  • Jana Sviželová and
  • Kamil Koza

21 February 2024

The article deals with the use of computed tomography, an advanced method for evaluating the quality of aluminium castings. Casting quality is a key factor in ensuring safety and reliability in industrial applications. Computed tomography is a compre...

  • Article
  • Open Access
4 Citations
2,364 Views
16 Pages

Numerical Simulation of Lost-Foam Casting for Key Components of A356 Aluminum Alloy in New Energy Vehicles

  • Chi Sun,
  • Zhanyi Cao,
  • Yanzhu Jin,
  • Hongyu Cui,
  • Chenggang Wang,
  • Feng Qiu and
  • Shili Shu

15 May 2024

The intricate geometry and thin walls of the motor housing in new energy vehicles render it susceptible to casting defects during conventional casting processes. However, the lost-foam casting process holds a unique advantage in eliminating casting d...

  • Article
  • Open Access
3 Citations
4,149 Views
15 Pages

Development of the Low-Pressure Die Casting Process for an Aluminium Alloy Part

  • Filipe Monteiro,
  • Gonçalo Soares,
  • Rui Madureira,
  • Rui Pedro Silva,
  • José Silva,
  • Rui Amaral,
  • Rui Neto,
  • Ana Reis and
  • António Esteves

10 June 2024

The low-pressure die casting (LPDC) process was experimentally and numerically studied to produce AlSi7Mg0.3 components such as steering knuckles. Steering knuckles are important safety components in the context of a vehicle’s suspension system...

  • Article
  • Open Access
8 Citations
2,493 Views
21 Pages

24 July 2022

This article presents the results of shape-dependent strength analyses in die-castings from traditional (straight-drilled) and conformal core-cooling moulds. Cores with a traditional cooling layout were made of H13 steel using machining, and the work...

  • Article
  • Open Access
19 Citations
3,142 Views
25 Pages

Numerical Simulation and Experimental Validation of Squeeze Casting of AlSi9Mg Aluminum Alloy Component with a Large Size

  • Jufu Jiang,
  • Jing Yan,
  • Yingze Liu,
  • Guoquan Hu,
  • Ying Wang,
  • Changjie Ding and
  • Dechao Zou

19 June 2022

The squeeze casting process for an AlSi9Mg aluminum alloy flywheel housing component was numerically simulated using the ProCAST software, and orthogonal simulation tests were designed according to the L16 (4) 5 orthogonal test table to investigate t...

  • Article
  • Open Access
6 Citations
3,385 Views
16 Pages

18 February 2020

A quantitative feeding system of molten metal was designed based on a special vehicle cover, which achieved the quantitative transport of molten metal in a fully enclosed environment. There are lots of advantages of this novel device, such as improvi...

  • Article
  • Open Access
5 Citations
2,951 Views
19 Pages

15 March 2021

The requirements of high-strength, wear-resistance and lightweight of brake drums have been continually increasing in recent years and any specific aluminum alloy or particle-reinforced aluminum matrix composites may not satisfy all the demands. Comb...

  • Article
  • Open Access
20 Citations
4,699 Views
13 Pages

Numerical Study on Solidification Behavior and Structure of Continuously Cast U71Mn Steel

  • Qing Fang,
  • Hongwei Ni,
  • Hua Zhang,
  • Bao Wang and
  • Chengsong Liu

7 November 2017

The solidification behavior and structure of continuous casting high rail U71Mn bloom, under different secondary cooling conditions and superheat, were numerically investigated using the Cellular Automaton-Finite Element (CAFE) model implemented with...

  • Article
  • Open Access
2 Citations
1,602 Views
16 Pages

Effects of Fe and Zn Additions on Microstructure and Mechanical Properties of Al–10Si–Mg Alloy

  • Zengshuo Zhang,
  • Pengfei Ren,
  • Wenxue Fan,
  • Zhuo Zhang,
  • Wei Yu,
  • Hai Hao,
  • Yu Bai and
  • Xianming Meng

2 January 2025

Based on the idea of integrated computational materials Engineering (ICME), this research applies a digital integrated computing platform integrating ProCAST and MATLAB software. The effects of Fe and Zn contents on the microstructure and properties...

  • Article
  • Open Access
1 Citations
1,799 Views
15 Pages

Simulation Study on Directional Solidification of Titanium–Aluminum Alloy Based on Liquid Metal Cooling Method

  • Feng Li,
  • Hong Huang,
  • Xiao Zong,
  • Kehan Wang,
  • Han Liu,
  • Xuejun Liu and
  • Xianfei Ding

26 March 2025

In this study, the ProCast software (version 2014) incorporating the CAFE model is applied to conduct numerical simulation analysis of the directional solidification process of titanium–aluminium alloy cylindrical rods at varying withdraw rates...

  • Article
  • Open Access
18 Citations
4,678 Views
14 Pages

Design, Simulation and Optimization of an Additive Laser-Based Manufacturing Process for Gearbox Housing with Reduced Weight Made from AlSi10Mg Alloy

  • Liubov Magerramova,
  • Vladimir Isakov,
  • Liana Shcherbinina,
  • Suren Gukasyan,
  • Mikhail Petrov,
  • Daniil Povalyukhin,
  • Darya Volosevich and
  • Olga Klimova-Korsmik

29 December 2021

The gas turbine engine’s (GTE) development aims for the increasing the efficiency, strength, reliability and safety of its components. To create competitive engines, housing parts and components with high functionality and reduced weight are ne...