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Search Results (4,603)

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Keywords = Ni-Cr

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19 pages, 22713 KiB  
Article
Geospatial and Correlation Analysis of Heavy Metal Distribution on the Territory of Integrated Steel and Mining Company Qarmet JSC
by Yryszhan Zhakypbek, Kanay Rysbekov, Vasyl Lozynskyi, Sergey Mikhalovsky, Ruslan Salmurzauly, Yerkezhan Begimzhanova, Gulmira Kezembayeva, Bakhytzhan Yelikbayev and Assel Sankabayeva
Sustainability 2025, 17(15), 7148; https://doi.org/10.3390/su17157148 - 7 Aug 2025
Abstract
This paper provides geospatial and correlation analysis of heavy metal distribution in the soil cover of the city of Temirtau and its industrial zones. Based on 25 soil samples taken in 2024, concentrations of nine heavy metals (As, Pb, Zn, Cu, Ni, Co, [...] Read more.
This paper provides geospatial and correlation analysis of heavy metal distribution in the soil cover of the city of Temirtau and its industrial zones. Based on 25 soil samples taken in 2024, concentrations of nine heavy metals (As, Pb, Zn, Cu, Ni, Co, Mn, Cr, Ba) were determined using X-ray fluorescence analysis. Spatial data interpolation was performed using the Kriging method in the ArcGIS Pro environment. The results showed the presence of localized extreme pollution zones, primarily near the Qarmet JSC metallurgical plant. The most significant exceedances of maximum permissible concentrations (MPC), up to 348× MPC for Cr, 160× MPC for Zn, and 72× MPC for As, were recorded at individual locations. Correlation analysis revealed a moderate positive relationship between several elements, particularly Mn and Cu (r = 0.64). Comparison of the spatial distribution of pollution with population data allowed for the assessment of potential environmental risks. This research emphasizes the need to implement systematic monitoring, sustainable land management practices, ecological maps, and preventive measures to reduce the long-term impact of heavy metals on ecosystems and public health, and to promote environmental sustainability in industrial regions. Full article
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13 pages, 5981 KiB  
Article
High-Temperature Oxidation Resistance of Fe-Free AlCoCrNiNb0.2 and AlCoCr0.5NiNb0.2 High-Entropy Alloys
by Olga Samoilova, Svetlana Pratskova, Nataliya Shaburova, Ahmad Ostovari Moghaddam and Evgeny Trofimov
Materials 2025, 18(15), 3701; https://doi.org/10.3390/ma18153701 - 6 Aug 2025
Abstract
The microstructure, phase composition, and high-temperature oxidation resistance of Fe-free AlCoCrNiNb0.2 and AlCoCr0.5NiNb0.2 high-entropy alloys (HEAs) were investigated. In the as-cast HEAs, niobium was found to mainly release as a Laves phase in the interdendritic region, and its solubility [...] Read more.
The microstructure, phase composition, and high-temperature oxidation resistance of Fe-free AlCoCrNiNb0.2 and AlCoCr0.5NiNb0.2 high-entropy alloys (HEAs) were investigated. In the as-cast HEAs, niobium was found to mainly release as a Laves phase in the interdendritic region, and its solubility in the dendrites of the BCC solid solution was about 2 at.%. Both samples exhibited parabolic behavior during 100 h oxidation at 1000 °C and 1100 °C. The AlCoCrNiNb0.2 alloy demonstrated higher resistance to high-temperature oxidation compared to AlCoCr0.5NiNb0.2. The specific weight changes after 100 h of isothermal holding at 1000 °C and 1100 °C were 0.65 mg/cm2 and 1.31 mg/cm2, respectively, which are superior compared to the Fe-containing HEAs. Cr was revealed to play an important role in the oxidation behavior of the HEAs, decreasing the parabolic oxidation rate constant and increasing the activation energy of the oxidation process in the alloys. Full article
(This article belongs to the Special Issue Advanced Science and Technology of High Entropy Materials)
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11 pages, 2177 KiB  
Article
Early Signs of Tool Damage in Dry and Wet Turning of Chromium–Nickel Alloy Steel
by Tanuj Namboodri, Csaba Felhő and István Sztankovics
J 2025, 8(3), 28; https://doi.org/10.3390/j8030028 - 6 Aug 2025
Abstract
Machining chromium–nickel alloy steel is challenging due to its material properties, such as high strength and toughness. These properties often lead to tool damage and degradation of tool life, which overall impacts the production time, cost, and quality of the product. Therefore, it [...] Read more.
Machining chromium–nickel alloy steel is challenging due to its material properties, such as high strength and toughness. These properties often lead to tool damage and degradation of tool life, which overall impacts the production time, cost, and quality of the product. Therefore, it is essential to investigate early signs of tool damage to determine the effective machining conditions for chromium–nickel alloy steel, thereby increasing tool life and improving product quality. In this study, the early signs of tool wear were observed in a physical vapor deposition (PVD) carbide-coated tool (Seco Tools, Björnbacksvägen, Sweden) during the machining of X5CrNi18-10 steel under both dry and wet conditions. A finish turning operation was performed on the outer diameter (OD) of the workpiece with a 0.4 mm nose radius tool. At the early stage, the tool was examined from the functional side (f–side) and the passive side (p–side). The results indicate that dry machining leads to increased coating removal, more heat generation, and visible damage, such as pits and surface scratches. By comparison, wet machining helps reduce heat and wear, thereby improving tool life and machining quality. These findings suggest that a coolant must be used when machining chromium–nickel alloy steel with a PVD carbide-coated tool. Full article
(This article belongs to the Section Engineering)
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12 pages, 2764 KiB  
Article
AlxCoCrFeNi High-Entropy Alloys Enable Simultaneous Electrical and Mechanical Robustness at Thermoelectric Interfaces
by Xiaoxia Zou, Wangjie Zhou, Xinxin Li, Yuzeng Gao, Jingyi Yu, Linglu Zeng, Guangteng Yang, Li Liu, Wei Ren and Yan Sun
Materials 2025, 18(15), 3688; https://doi.org/10.3390/ma18153688 - 6 Aug 2025
Abstract
The interface between high-performance thermoelectric materials and electrodes critically governs the conversion efficiency and long-term reliability of thermoelectric generators under high-temperature operation. Here, we propose AlxCoCrFeNi high-entropy alloys (HEA) as barrier layers to bond Cu-W electrodes with p-type skutterudite (p-SKD) thermoelectric [...] Read more.
The interface between high-performance thermoelectric materials and electrodes critically governs the conversion efficiency and long-term reliability of thermoelectric generators under high-temperature operation. Here, we propose AlxCoCrFeNi high-entropy alloys (HEA) as barrier layers to bond Cu-W electrodes with p-type skutterudite (p-SKD) thermoelectric materials. The HEA/p-SKD interface exhibited excellent chemical bonding with a stable and controllable reaction layer, forming a dense, defect-free (Fe,Ni,Co,Cr)Sb phase (thickness of ~2.5 μm) at the skutterudites side. The interfacial resistivity achieved a low value of 0.26 μΩ·cm2 and remained at 7.15 μΩ·cm2 after aging at 773 K for 16 days. Moreover, the interface demonstrated remarkable mechanical stability, with an initial shear strength of 88 MPa. After long-term aging for 16 days at 773 K, the shear strength retained 74 MPa (only 16% degradation), ranking among the highest reported for thermoelectric materials/metal joints. Remarkably, the joint maintained a shear strength of 29 MPa even after 100 continuous thermal cycles (623–773 K), highlighting its outstanding thermo-mechanical stability. These results validate the AlxCoCrFeNi high-entropy alloys as an ideal interfacial material for thermoelectric generators, enabling simultaneous optimization of electrical and mechanical performance in harsh environments. Full article
(This article belongs to the Section Metals and Alloys)
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18 pages, 6311 KiB  
Article
Unraveling the Excellent High-Temperature Oxidation Behavior of FeNiCuAl-Based Alloy
by Guangxin Wu, Gaosheng Li, Lijun Wei, Hao Chen, Yujie Wang, Yunze Qiao, Yu Hua, Chenyang Shi, Yingde Huang and Wenjie Yang
Materials 2025, 18(15), 3679; https://doi.org/10.3390/ma18153679 - 5 Aug 2025
Abstract
This study synthesized FeNiCuAlX high-entropy alloys (HEAs) (where X = Cr, Co, Mn) using arc melting and investigated their high-temperature oxidation behavior in air at 900 °C. The oxidation kinetics of all alloys followed a parabolic rate, with the oxidation rate constants (kp) [...] Read more.
This study synthesized FeNiCuAlX high-entropy alloys (HEAs) (where X = Cr, Co, Mn) using arc melting and investigated their high-temperature oxidation behavior in air at 900 °C. The oxidation kinetics of all alloys followed a parabolic rate, with the oxidation rate constants (kp) of FeNiCuAlCr, FeNiCuAlCo, and FeNiCuAlMn being approximately two to three orders of magnitude lower than that of the FeNiCu alloy. Specifically, FeNiCuAlCr exhibited the lowest kp value of 1.72 × 10−6 mg2·cm4/s, which is significantly lower than those of FeNiCuAlCo (3.29 × 10−6 mg2·cm4/s) and FeNiCuAlMn (1.71 × 10−5 mg2·cm4/s). This suggests that the addition of chromium promotes the formation of a dense Al2O3/Cr2O3 oxide layer, significantly enhancing the oxidation resistance. Furthermore, corrosion resistance was assessed through potentiodynamic polarization and electrochemical impedance spectroscopy in a 3.5% NaCl solution. FeNiCuAlCr demonstrated exceptional resistance to localized corrosion, as indicated by its low corrosion current density (45.7 μA/cm2) and high pitting potential (−0.21 V), highlighting its superior corrosion performance. Full article
(This article belongs to the Special Issue Characterization, Properties, and Applications of New Metallic Alloys)
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18 pages, 13224 KiB  
Article
The Structure and Mechanical Properties of FeAlCrNiV Eutectic Complex Concentrated Alloy
by Josef Pešička, Jozef Veselý, Robert Král, Stanislav Daniš, Peter Minárik, Eliška Jača and Jana Šmilauerová
Materials 2025, 18(15), 3675; https://doi.org/10.3390/ma18153675 - 5 Aug 2025
Abstract
In this work, the microstructure and mechanical properties of the FeAlCrNiV complex concentrated alloy (CCA) were studied in the as-cast and annealed states. The material was annealed at 800 °C for 16 days to test microstructure stability and phase evolution. It was found [...] Read more.
In this work, the microstructure and mechanical properties of the FeAlCrNiV complex concentrated alloy (CCA) were studied in the as-cast and annealed states. The material was annealed at 800 °C for 16 days to test microstructure stability and phase evolution. It was found that the microstructure does not differ in the two investigated states, and the results of differential scanning calorimetry and dilatometry showed that there is almost no difference in the thermal response between the as-cast and annealed states. Both investigated states exhibit eutectic structure with bcc solid solution and ordered phase with B2 symmetry. In a single grain, several regions with B2 laths in the bcc matrix were observed. Inside the B2 laths and in the bcc matrix, bcc spheres and B2 spheres were observed, respectively. All three features—laths, matrix and spheres—are fully crystallographically coherent. Nevertheless, in the adjacent region in the grain, the crystal structure of the matrix, laths and sphere changed to the other structure, i.e., the characteristics of the microstructure feature with B2 symmetry changed to bcc, and vice versa. Compression deformation tests were performed for various temperatures from room temperature to 800 °C. The results showed that the material exhibits exceptional yield stress values, especially at high temperatures (820 MPa/800 °C), and excellent plasticity (25%). Full article
(This article belongs to the Special Issue Mechanical Behaviour of Advanced Metal and Composite Materials)
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14 pages, 1527 KiB  
Article
The Effect of the Metal Impurities on the Stability, Chemical, and Sensing Properties of MoSe2 Surfaces
by Danil W. Boukhvalov, Murat K. Rakhimzhanov, Aigul Shongalova, Abay S. Serikkanov, Nikolay A. Chuchvaga and Vladimir Yu. Osipov
Surfaces 2025, 8(3), 56; https://doi.org/10.3390/surfaces8030056 - 5 Aug 2025
Abstract
In this study, we present a comprehensive theoretical analysis of modifications in the physical and chemical properties of MoSe2 upon the introduction of substitutional transition metal impurities, specifically, Ti, V, Cr, Fe, Co, Ni, Cu, W, Pd, and Pt. Wet systematically calculated [...] Read more.
In this study, we present a comprehensive theoretical analysis of modifications in the physical and chemical properties of MoSe2 upon the introduction of substitutional transition metal impurities, specifically, Ti, V, Cr, Fe, Co, Ni, Cu, W, Pd, and Pt. Wet systematically calculated the adsorption enthalpies for various representative analytes, including O2, H2, CO, CO2, H2O, NO2, formaldehyde, and ethanol, and further evaluated their free energies across a range of temperatures. By employing the formula for probabilities, we accounted for the competition among molecules for active adsorption sites during simultaneous adsorption events. Our findings underscore the importance of integrating temperature effects and competitive adsorption dynamics to predict the performance of highly selective sensors accurately. Additionally, we investigated the influence of temperature and analyte concentration on sensor performance by analyzing the saturation of active sites for specific scenarios using Langmuir sorption theory. Building on our calculated adsorption energies, we screened the catalytic potential of doped MoSe2 for CO2-to-methanol conversion reactions. This paper also examines the correlations between the electronic structure of active sites and their associated sensing and catalytic capabilities, offering insights that can inform the design of advanced materials for sensors and catalytic applications. Full article
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22 pages, 7171 KiB  
Article
Distribution Characteristics, Mobility, and Influencing Factors of Heavy Metals at the Sediment–Water Interface in South Dongting Lake
by Xiaohong Fang, Xiangyu Han, Chuanyong Tang, Bo Peng, Qing Peng, Linjie Hu, Yuru Zhong and Shana Shi
Water 2025, 17(15), 2331; https://doi.org/10.3390/w17152331 - 5 Aug 2025
Abstract
South Dongting Lake is an essential aquatic ecosystem that receives substantial water inflows from the Xiangjiang and Zishui Rivers. However, it is significantly impacted by human activities, including mining, smelting, and farming. These activities have led to serious contamination of the lake’s sediments [...] Read more.
South Dongting Lake is an essential aquatic ecosystem that receives substantial water inflows from the Xiangjiang and Zishui Rivers. However, it is significantly impacted by human activities, including mining, smelting, and farming. These activities have led to serious contamination of the lake’s sediments with heavy metals (HMs). This study investigated the distribution, mobility, and influencing factors of HMs at the sediment–water interface. To this end, sediment samples were analyzed from three key regions (Xiangjiang River estuary, Zishui River estuary, and northeastern South Dongting Lake) using traditional sampling methods and Diffusive Gradients in Thin Films (DGT) technology. Analysis of fifteen HMs (Pb, Bi, Ni, As, Se, Cd, Sb, Mn, Zn, V, Cr, Cu, Tl, Co, and Fe) revealed significant spatial heterogeneity. The results showed that Cr, Cu, Pb, Bi, Ni, As, Se, Cd, Sb, Mn, Zn, and Fe exhibited high variability (CV > 0.20), whereas V, Tl, and Co demonstrated stable concentrations (CV < 0.20). Concentrations were found to exceed background values of the upper continental crust of eastern China (UCC), Yangtze River sediments (YZ), and Dongting Lake sediments (DT), particularly at the Xiangjiang estuary (XE) and in the northeastern regions. Speciation analysis revealed that V, Cr, Cu, Ni, and As were predominantly found in the residual fraction (F4), while Pb and Co were concentrated in the oxidizable fraction (F3), Mn and Zn appeared primarily in the exchangeable fractions (F1 and F2), and Cd was notably dominant in the exchangeable fraction (F1), suggesting a high potential for mobility. Additionally, DGT results confirmed a significant potential for the release of Pb, Zn, and Cd. Contamination assessment using the Pollution Load Index (PLI) and Geoaccumulation Index (Igeo) identified Pb, Bi, Ni, As, Se, Cd, and Sb as major pollutants. Among these, Bi and Cd were found to pose the highest risks. Furthermore, the Risk Assessment Code (RAC) and the Potential Ecological Risk Index (PERI) highlighted Cd as the primary ecological risk contributor, especially in the XE. The study identified sediment grain size, pH, electrical conductivity, and nutrient levels as the primary influencing factors. The PMF modeling revealed HM sources as mixed smelting/natural inputs, agricultural activities, natural weathering, and mining/smelting operations, suggesting that remediation should prioritize Cd control in the XE with emphasis on external inputs. Full article
(This article belongs to the Section Water Quality and Contamination)
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21 pages, 1245 KiB  
Article
Geochemical Behaviour of Trace Elements in Diesel Oil-Contaminated Soil During Remediation Assisted by Mineral and Organic Sorbents
by Mirosław Wyszkowski and Natalia Kordala
Appl. Sci. 2025, 15(15), 8650; https://doi.org/10.3390/app15158650 - 5 Aug 2025
Viewed by 43
Abstract
The topic of environmental pollution by petroleum products is highly relevant due to rapid urbanisation, including industrial development, road infrastructure and fuel distribution. Potential threat areas include refineries, fuel stations, pipelines, warehouses and transshipment bases, as well as sites affected by accidents or [...] Read more.
The topic of environmental pollution by petroleum products is highly relevant due to rapid urbanisation, including industrial development, road infrastructure and fuel distribution. Potential threat areas include refineries, fuel stations, pipelines, warehouses and transshipment bases, as well as sites affected by accidents or fuel spills. This study aimed to determine whether organic and mineral materials could mitigate the effects of diesel oil pollution on the soil’s trace element content. The used materials were compost, bentonite and calcium oxide. Diesel oil pollution had the most pronounced effect on the levels of Cd, Ni, Fe and Co. The levels of the first three elements increased, while the level of Co decreased by 53%. Lower doses of diesel oil (2.5 and 5 cm3 per kg of soil) induced an increase in the levels of the other trace elements, while higher doses caused a reduction, especially in Cr. All materials applied to the soil (compost, bentonite and calcium oxide) reduced the content of Ni, Cr and Fe. Compost and calcium oxide also increased Co accumulation in the soil. Bentonite had the strongest reducing effect on the Ni and Cr contents of the soil, reducing them by 42% and 53%, respectively. Meanwhile, calcium oxide had the strongest reducing effect on Fe and Co accumulation, reducing it by 12% and 31%, respectively. Inverse relationships were recorded for Cd (mainly bentonite), Pb (especially compost), Cu (mainly compost), Mn (mainly bentonite) and Zn (only compost) content in the soil. At the most contaminated site, the application of bentonite reduced the accumulation of Pb, Zn and Mn in the soil, while the application of compost reduced the accumulation of Cd. Applying various materials, particularly bentonite and compost, limits the content of certain trace elements in the soil. This has a positive impact on reducing the effect of minor diesel oil pollution on soil properties and can promote the proper growth of plant biomass. Full article
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16 pages, 11908 KiB  
Article
A Quinary-Metallic High-Entropy Electrocatalyst with Driving of Cocktail Effect for Enhanced Oxygen Evolution Reaction
by Jing-Yi Lv, Zhi-Jie Zhang, Hao Zhang, Jun Nan, Zan Chen, Xin Liu, Fei Han, Yong-Ming Chai and Bin Dong
Catalysts 2025, 15(8), 744; https://doi.org/10.3390/catal15080744 - 5 Aug 2025
Viewed by 45
Abstract
The complex system of high-entropy materials makes it challenging to reveal the specific function of each site for oxygen evolution reaction (OER). Here, with nickel foam (NF) as the substrate, FeCoNiCrMo/NF is designed to be prepared by metal–organic frameworks (MOF) as a precursor [...] Read more.
The complex system of high-entropy materials makes it challenging to reveal the specific function of each site for oxygen evolution reaction (OER). Here, with nickel foam (NF) as the substrate, FeCoNiCrMo/NF is designed to be prepared by metal–organic frameworks (MOF) as a precursor under an argon atmosphere. XRD analysis confirms that it retains a partial MOF crystal structure (characteristic peak at 2θ = 11.8°) with amorphous carbon (peaks at 22° and 48°). SEM-EDS mapping and XPS demonstrate uniform distribution of Fe, Co, Ni, Cr, and Mo with a molar ratio of 27:24:30:11:9. Electrochemical test results show that FeCoNiCrMo/NF has excellent OER characteristics compared with other reference prepared samples. FeCoNiCrMo/NF has an overpotential of 285 mV at 100 mA cm−2 and performs continuously for 100 h without significant decline. The OER mechanism of FeCoNiCrMo/NF further reveal that Co and Ni are true active sites, and the dissolution of Cr and Mo promote the conversion of active sites into MOOH following the lattice oxygen mechanism (LOM). The precipitation–dissolution equilibrium of Fe also plays an important role in the OER process. The study of different reaction sites in complex systems points the way to designing efficient and robust catalysts. Full article
(This article belongs to the Special Issue Non-Novel Metal Electrocatalytic Materials for Clean Energy)
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18 pages, 7997 KiB  
Article
Cryogenic Tensile Strength of 1.6 GPa in a Precipitation-Hardened (NiCoCr)99.25C0.75 Medium-Entropy Alloy Fabricated via Laser Powder Bed Fusion
by So-Yeon Park, Young-Kyun Kim, Hyoung Seop Kim and Kee-Ahn Lee
Materials 2025, 18(15), 3656; https://doi.org/10.3390/ma18153656 - 4 Aug 2025
Viewed by 210
Abstract
A (NiCoCr)99.25C0.75 medium entropy alloy (MEA) was developed via laser powder bed fusion (LPBF) using pre-alloyed powder feedstock containing 0.75 at%C, followed by a precipitation heat treatment. The as-built alloy exhibited high density (>99.9%), columnar grains, fine substructures, and strong [...] Read more.
A (NiCoCr)99.25C0.75 medium entropy alloy (MEA) was developed via laser powder bed fusion (LPBF) using pre-alloyed powder feedstock containing 0.75 at%C, followed by a precipitation heat treatment. The as-built alloy exhibited high density (>99.9%), columnar grains, fine substructures, and strong <111> texture. Heat treatment at 700 °C for 1 h promoted the precipitation of Cr-rich carbides (Cr23C6) along grain and substructure boundaries, which stabilized the microstructure through Zener pinning and the consumption of carbon from the matrix. The heat-treated alloy achieved excellent cryogenic tensile properties at 77 K, with a yield strength of 1230 MPa and an ultimate tensile strength of 1.6 GPa. Compared to previously reported LPBF-built NiCoCr-based MEAs, this alloy exhibited superior strength at both room and cryogenic temperatures, indicating its potential for structural applications in extreme environments. Deformation mechanisms at cryogenic temperature revealed abundant deformation twinning, stacking faults, and strong dislocation–precipitate interactions. These features contributed to dislocation locking, resulting in a work hardening rate higher than that observed at room temperature. This study demonstrates that carbon addition and heat treatment can effectively tune the stacking fault energy and stabilize substructures, leading to enhanced cryogenic mechanical performance of LPBF-built NiCoCr MEAs. Full article
(This article belongs to the Special Issue High-Entropy Alloys: Synthesis, Characterization, and Applications)
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23 pages, 3916 KiB  
Article
Leveraging Wearable Sensors for the Identification and Prediction of Defensive Pessimism Personality Traits
by You Zhou, Dongfen Li, Bowen Deng and Weiqian Liang
Micromachines 2025, 16(8), 906; https://doi.org/10.3390/mi16080906 - 2 Aug 2025
Viewed by 248
Abstract
Defensive pessimism, an important emotion regulation and motivation strategy, has increasingly attracted scholarly attention in psychology. Recently, sensor-based methods have begun to supplement or replace traditional questionnaire surveys in personality research. However, current approaches for collecting vital signs data face several challenges, including [...] Read more.
Defensive pessimism, an important emotion regulation and motivation strategy, has increasingly attracted scholarly attention in psychology. Recently, sensor-based methods have begun to supplement or replace traditional questionnaire surveys in personality research. However, current approaches for collecting vital signs data face several challenges, including limited monitoring durations, significant data deviations, and susceptibility to external interference. This paper proposes a novel approach using a NiCr/NiSi alloy film temperature sensor, which has a K-type structure and flexible piezoelectric pressure sensor to identify and predict defensive pessimism personality traits. Experimental results indicate that the Seebeck coefficients for K-, T-, and E-type thermocouples are approximately 41 μV/°C, 39 μV/°C, and 57 μV/°C, respectively, which align closely with national standards and exhibit good consistency across multiple experimental groups. Moreover, radial artery frequency experiments demonstrate a strong linear relationship between pulse rate and the intensity of external stimuli, where stronger stimuli correspond to faster pulse rates. Simulation experiments further reveal a high correlation between radial artery pulse frequency and skin temperature, and a regression model based on the physiological sensor data shows a good fit (p < 0.05). These findings verify the feasibility of using temperature and flexible piezoelectric pressure sensors to identify and predict defensive pessimism personality characteristics. Full article
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20 pages, 1890 KiB  
Review
Laser Surface Hardening of Carburized Steels: A Review of Process Parameters and Application in Gear Manufacturing
by Janusz Kluczyński, Katarzyna Jasik, Jakub Łuszczek and Jakub Pokropek
Materials 2025, 18(15), 3623; https://doi.org/10.3390/ma18153623 - 1 Aug 2025
Viewed by 243
Abstract
This article provides a comprehensive overview of recent studies concerning laser heat treatment (LHT) of structural and tool steels, with particular attention to the 21NiCrMo2 steel used for carburized gear wheels. Analysis includes the influence of critical laser processing conditions—including power output, motion [...] Read more.
This article provides a comprehensive overview of recent studies concerning laser heat treatment (LHT) of structural and tool steels, with particular attention to the 21NiCrMo2 steel used for carburized gear wheels. Analysis includes the influence of critical laser processing conditions—including power output, motion speed, spot size, and focusing distance—on surface microhardness, hardening depth, and microstructure development. The findings indicate that the energy density is the dominant factor that affects the outcomes of LHT. Optimal results, in the form of a high surface microhardness and a sufficient depth of hardening, were achieved within the energy density range of 80–130 J/mm2, allowing for martensitic transformation while avoiding defects such as melting or cracking. At densities below 50 J/mm2, incomplete hardening occurred with minimal microhardness improvement. On the contrary, densities exceeding 150–180 J/mm2 caused surface overheating and degradation. For carburized 21NiCrMo2 steel, the most effective parameters included 450–1050 W laser power, 1.7–2.5 mm/s scanning speed, and 2.0–2.3 mm beam diameter. The review confirms that process control through energy-based parameters allows for reliable prediction and optimization of LHT for industrial applications, particularly in components exposed to cyclic loads. Full article
(This article belongs to the Special Issue Advanced Machining and Technologies in Materials Science)
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20 pages, 15301 KiB  
Article
Application of CH241 Stainless Steel with High Concentration of Mn and Mo: Microstructure, Mechanical Properties, and Tensile Fatigue Life
by Ping-Yu Hsieh, Bo-Ding Wu and Fei-Yi Hung
Metals 2025, 15(8), 863; https://doi.org/10.3390/met15080863 - 1 Aug 2025
Viewed by 203
Abstract
A novel stainless steel with high Mn and Mo content (much higher than traditional stainless steel), designated CH241SS, was developed as a potential replacement for Cr-Mo-V alloy steel in the cold forging applications of precision industry. Through carbon reduction in an environmentally friendly [...] Read more.
A novel stainless steel with high Mn and Mo content (much higher than traditional stainless steel), designated CH241SS, was developed as a potential replacement for Cr-Mo-V alloy steel in the cold forging applications of precision industry. Through carbon reduction in an environmentally friendly manner and a two-stage heat treatment process, the hardness of as-cast CH241 was tailored from HRC 37 to HRC 29, thereby meeting the industrial specifications of cold-forged steel (≤HRC 30). X-ray diffraction analysis of the as-cast microstructure revealed the presence of a small amount of ferrite, martensite, austenite, and alloy carbides. After heat treatment, CH241 exhibited a dual-phase microstructure consisting of ferrite and martensite with dispersed Cr(Ni-Mo) alloy carbides. The CH241 alloy demonstrated excellent high-temperature stability. No noticeable softening occurred after 72 h for the second-stage heat treatment. Based on the mechanical and room-temperature tensile fatigue properties of CH241-F (forging material) and CH241-ST (soft-tough heat treatment), it was demonstrated that the CH241 stainless steel was superior to the traditional stainless steel 4xx in terms of strength and fatigue life. Therefore, CH241 stainless steel can be introduced into cold forging and can be used in precision fatigue application. The relevant data include composition design and heat treatment properties. This study is an important milestone in assisting the upgrading of the vehicle and aerospace industries. Full article
(This article belongs to the Special Issue Advanced High Strength Steels: Properties and Applications)
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16 pages, 2902 KiB  
Article
Heavy Metal Accumulation and Potential Risk Assessment in a Soil–Plant System Treated with Carbonated Argon Oxygen Decarburization Slag
by Liangjin Zhang, Zihao Yang, Yuzhu Zhang, Bao Liu and Shuang Cai
Sustainability 2025, 17(15), 6979; https://doi.org/10.3390/su17156979 - 31 Jul 2025
Viewed by 324
Abstract
The high pH and heavy metal leaching of argon oxygen decarburization (AOD) slag limit its application in agriculture. Slag carbonation can aid in decreasing slag alkalinity and inhibit heavy metal release; the environmental safety of utilizing carbonated AOD slag (CAS) as a fertilizer [...] Read more.
The high pH and heavy metal leaching of argon oxygen decarburization (AOD) slag limit its application in agriculture. Slag carbonation can aid in decreasing slag alkalinity and inhibit heavy metal release; the environmental safety of utilizing carbonated AOD slag (CAS) as a fertilizer remains a topic of significant debate, however. In this work, pakchoi (Brassica chinensis L.) was planted in CAS-fertilized soil to investigate the accumulation and migration behavior of heavy metals in the soil–plant system and perform an associated risk assessment. Our results demonstrated that CAS addition increases Ca, Si, and Cr concentrations but decreases Mg and Fe concentrations in soil leachates. Low rates (0.25–1%) of CAS fertilization facilitate the growth of pakchoi, resulting in the absence of soil contamination and posing no threat to human health. At the optimal slag addition rate of 0.25%, the pakchoi leaf biomass, stem biomass, leaf area, and seedling height increased by 34.2%, 17.2%, 26.3%, and 8.7%, respectively. The accumulation of heavy metals results in diverging characteristics in pakchoi. Cr primarily accumulates in the roots; in comparison, Pb, Cd, Ni, and Hg preferentially accumulate in the leaves. The migration rate of the investigated heavy metals from the soil to pakchoi follows the order of Cr > Cd > Hg > Ni > Pb; in comparison, that from the roots to the leaves follows the order Cd > Ni > Hg > Cr > Pb. Appropriate utilization of CAS as a mineral fertilizer can aid in improving pakchoi yield, achieving sustainable economic benefits, and preventing environmental pollution. Full article
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