Search Results (64)

Lithium-ion batteries have been widely used as energy storage and power batteries due to their unique advantages. However, with increasing demands for battery performance and application scenarios, battery safety has become a significant obstacle to their application. To address this issue, this paper proposes and fabricates an advanced polyimide (PI) separator material with high porosity and excellent thermal stability. By introducing sodium chloride (NaCl) as a pore-forming template into a polyamic acid (PAA) precursor, a PI-based separator with a uniformly interpenetrating sponge-like pore structure was successfully constructed. The obtained PI-NaCl separator exhibits outstanding thermal structural stability, maintaining dimensional integrity without significant thermal shrinkage even when tested at temperatures as high as 250 °C. Furthermore, the porous structure of the PI-NaCl separator demonstrates excellent electrolyte wettability, as the electrolyte rapidly spreads upon contact (contact angle approaching 0°), which is significantly superior to commercial separators. In lithium symmetric cell tests, this separator achieves long-term stable stripping/plating cycling by virtue of its outstanding ionic conductivity, effectively mitigating interfacial side reactions with lithium metal. In LiFePO₄||C full-cell applications, the PI-NaCl-based battery exhibits good rate capability and cycling stability. Additionally, in an open-circuit voltage (OCV) monitoring experiment at a high temperature of 80 °C, the voltage of the PI-NaCl-based battery remained stable continuously for 8 h in comparison to that of the commercial separator-based battery. Full article

Herein, we describe a versatile synthetic strategy for constructing Prussian Blue (PB)-coated polymeric nanocapsules (PB@nanocapsules) with tunable sizes and controlled PB loading. A soft template was first formed from a miniemulsion composed of water/chloroform/hexadecane (94.55:5:0.2, w/w/w), using P4VP₈₂-b-PDMAA₁₈₀ as a stabilizer and varying amounts of P4VP homopolymer as a hydrophobe and additional reactive site provider. Crosslinked nanocapsules were obtained by adding 1,2-bis-(2-iodoethoxy)ethane (BIEE) as a crosslinker. The resulting nanocapsules exhibited average hydrodynamic diameters ranging from approximately 282 nm (without P4VP homopolymer) down to 58 nm (with 0.01 g P4VP homopolymer), as determined by DLS and TEM. Subsequently, sequential coordination with sodium pentacyanoammine -ferroate(II) hydrate (Na₃ [Fe(CN)₅NH₃]), followed by the addition of FeCl₃, yielded a uniform PB coating, as confirmed by the appearance of a characteristic absorption peak at 780 nm in the UV–Vis spectra and a CN stretching shift from 2060 to 2070 cm⁻¹ in FT-IR. TEM and HAADF-STEM with EDX mapping revealed the homogeneous distribution of Fe across the nanocapsule shells. The PB loading could be further controlled by varying the Fe³⁺ addition (5.0 × 10⁻³–4.5 × 10⁻² mmol), with higher loading improving thermal stability. This rational design provides a robust and generalizable platform for engineering polymer–inorganic hybrid nanostructures with tailored functionalities. Full article

Electrocatalytic seawater splitting is an ideal strategy for the large-scale production of green hydrogen. Compared to scarce freshwater, oceanic seawater electrolysis represents a game-changer for the hydrogen economy. Herein, we report a cost-effective one-step synthesis of binder-free, self-supported 3D nickel–manganese–cobalt (NiMnCo) coatings on titanium (Ti) substrates and evaluated their electrocatalytic performance for the hydrogen evolution reactions (HERs) in alkaline media (1.0 M KOH), simulated seawater (SSW, 1.0 M KOH + 0.5 M NaCl) and alkaline natural seawater (ASW, 1.0 M KOH + natural seawater). These ternary coatings were electrodeposited on Ti substrates using an electrochemical deposition method via a dynamic hydrogen bubble template (DHBT) technique. The optimized ternary NiMnCo/Ti-2 electrocatalyst exhibited an enhanced HER activity in both alkaline and seawater media, achieving an ultra-low overpotential of 29, 59 and 66 mV to reach the benchmark current density of 10 mA cm⁻² in SSW, ASW and 1.0 M KOH, respectively. This efficient 3D ternary NiMnCo/Ti-2 electrocatalyst demonstrated stable long-term performance at a constant potential of −0.23 V (vs. RHE) and a constant current density of 10 mA cm⁻² for 50 h without any significant degradation. Furthermore, it exhibited long-term stability in alkaline electrolyte and simulated seawater during multi-step chronopotentiometric testing at variable current densities from 20 mA cm⁻² to 100 mA cm⁻² for 18 h. This superior performance can be attributed to its unique intermetallic structure and multi-component composition, which provides good Cl⁻ resistance, electrochemical stability and synergistic effects among its constituents. Therefore, the optimized NiMnCo/Ti-2 electrocatalyst is a promising candidate for practical seawater electrolysis aiming at green hydrogen production. Full article

Si₃N₄@MgSiN₂ composite powder with a core–shell structure was successfully synthesized via the in situ reaction between Mg and α-Si₃N₄ using a NaCl–KCl mixed molten salt in this study. The effects of process parameters, including the molten salt system, reaction temperature, and Mg/Si₃N₄ mass ratio, on the morphology, phase composition, and microstructure of the coating layer were investigated. The results indicate that the reaction follows a “template growth” mechanism. Mg-containing species dissolve in the molten salt, diffuse to the surface of Si₃N₄ particles, and react with α-Si₃N₄, resulting in a relatively uniform MgSiN₂ layer at 1300 °C. The yield of MgSiN₂ layer exhibits a linear positive correlation with the Mg/Si₃N₄ mass ratio, enabling controllable microstructural regulation through adjustment of the starting materials composition. The core–shell powder forms a liquid phase at a relatively low temperature (approximately 1350 °C), demonstrating excellent sintering activity. This work provides a new material foundation for the fabrication of silicon nitride ceramics with high thermal conductivity. Full article

Polyelectrolyte microcapsules (PMCs) fabricated by layer-by-layer assembly require predictable shell stability for applications in drug delivery, biosensing, and environmental remediation. While core template type is known to influence stability, the role of polyelectrolyte layer number in governing poly(allylamine hydrochloride) (PAH) desorption remains poorly understood. This study quantitatively assessed PAH desorption from fluorescein isothiocyanate (FITC)-labeled shells of PMCs templated on CaCO₃ or MnCO₃ cores with 7, 9, or 13 layers under varying ionic conditions (distilled water, NaCl 0.2–3.0 M, Na₂SO₄ 0.005–1 M) over 168 h. Short-term incubations revealed no significant layer-dependent desorption differences for either core type. However, prolonged exposure uncovered a non-monotonic relationship for CaCO₃-templated PMCs: 7-layer capsules exhibited high initial but limited subsequent release (<50% increase), 9-layer capsules showed minimal initial dissociation followed by maximal kinetic amplification (up to 2000% increase), and 13-layer capsules displayed intermediate behavior. In contrast, MnCO₃-templated PMCs demonstrated uniformly low initial dissociation with gradual time- and concentration-dependent release irrespective of layer number. These findings establish core template nature as the dominant factor controlling dissociation kinetics, while layer number enables fine-tuning of release profiles—particularly for CaCO₃ systems—providing design principles for controlled-release applications requiring delayed or sustained payload delivery. Full article

Potassium-ion batteries hold great promise for large-scale energy storage, but their commercialization is hindered by the large ionic radius of potassium, which causes sluggish kinetics and severe volume expansion in anode materials. To address this, we present a scalable spray-drying strategy coupled with NaCl salt-templating to synthesize hierarchical porous carbon/vanadium sulfide microspheres (p-V₃S₄/C MS). In this structure, V₃S₄ nanoparticles are uniformly encapsulated within a dextrin-derived amorphous carbon matrix, and pores are formed via selective NaCl etching. This unique architecture accommodates volume fluctuations while providing rapid ion diffusion pathways. As a result, the p-V₃S₄/C MS anode exhibits outstanding electrochemical performance, maintaining a reversible capacity of 107 mA h g⁻¹ after 2000 cycles at 2.0 A g⁻¹, and achieves a high pseudocapacitive contribution of 93% at 2.0 mV s⁻¹. Furthermore, a full cell paired with a Prussian blue (PB) cathode demonstrates practical viability and robust reversibility. Our findings demonstrate that this structural engineering effectively mitigates internal resistance and structural degradation, offering a cost-effective route for mass-producing high-performance anodes for next-generation energy storage. Full article

In this study, surface-modified bio-based hydrogels derived from crosslinked quaternized chitosan (MQCGs) were developed to treat PFAS-contaminated water. The novelty of this work lies in the surface modification and engineering of the hydrogels to enhance the surface area and positive charge of the hydrogels through sacrificial templating. By blending the chitosan solution with polyethylene glycol (PEG) and then removing PEG via sacrificial templating, microscale channels were created on the surface of the hydrogels. This increased the availability of the hydrogel’s positive charges for increased electrostatic interactions with PFAS, achieving >98% PFOS (a long-chain PFAS) adsorption in less than 30 min. Batch adsorption experiments demonstrated that surface-modified quaternized chitosan hydrogels (MQCGs) removed both long- and short-chain PFAS across a pH range of 3 to 12, maintaining their performance over 10 regeneration cycles. The adsorption behavior followed the Freundlich isotherm model and pseudo-second-order kinetics, indicating fast multilayer adsorption on heterogeneous active sites via the combined actions of electrostatic, hydrophobic, and physical interactions. Using PFOS and PFOA as model long-chain PFAS and PFBS and PFHxA as short-chain surrogates, respectively, MQCGs achieved a complete removal of PFOS and PFOA and over a 99.9% removal of PFBS and PFHxA, each at a low concentration of 500 µg/L in water. Moreover, MQCGs exhibited highly efficient removal of PFAS at environmentally relevant concentrations of 20 µg/L in tap water containing MgSO₄ and NaCl as competing electrolytes, demonstrating the potential of MQCGs as a new class of efficient, selective, and regenerable materials for PFAS sequestration. Full article

Binder jet 3D printing of calcium sulfate-based materials combined with phase transformation offers a versatile route for fabricating customized bone grafts; however, controlling the transformation process remains a key challenge. This study investigates the effect of post-printing hydration in sodium chloride (NaCl) solutions on the phase transformation, dimension, and compressive properties of binder jet-printed calcium sulfate (3DPCaS) toward hydroxyapatite (3DPHA) formation. The as-printed 3DPCaS primarily consisted of bassanite with minor gypsum, which progressively transformed into gypsum upon immersion in NaCl solutions of varying concentrations (1–5 M) and durations (2–30 min). Increased immersion time and moderate NaCl concentrations (2–4 M) promoted gypsum formation without inducing dimensional instability. Subsequent transformation in phosphate solution produced 3DPHA with high hydroxyapatite (HA) purity, reaching 100% conversion. Microstructural analysis revealed recrystallized, plate-like gypsum crystals that served as favorable templates for HA nucleation. The resulting 3DPHA exhibited enhanced specific modulus (up to 274.9 MPa.m³/kg) and specific strength (up to 7.5 MPa.m³/kg). The optimal condition, immersion in 4 M NaCl solution for 30 min, achieved a balance between complete HA transformation, mechanical enhancement, and dimensional stability. Controlled ionic hydration thus represents a simple, low-cost, and effective strategy for improving properties of 3DPHA bone grafts. Full article

Addressing the challenge of sulfonated lignite (SL) removal from oilfield wastewater, this study introduces a novel hierarchical MgFe-layered double hydroxide (LDH) adsorbent. The material was fabricated via in situ co-precipitation, utilizing a template formed by the NaCl-induced co-assembly of oleylaminopropyl betaine (OAPB) and sodium dodecyl sulfate (SLS) into zwitterionic, anionic, shear-responsive viscoelastic gels. This gel-templating approach yielded an LDH structure featuring a hierarchical pore network spanning 1–80 nm and a notably high specific surface area of 199.82 m²/g, as characterized by SEM and BET. The resulting MgFe-LDH demonstrated exceptional efficacy, achieving a SL removal efficiency exceeding 96% and a maximum adsorption capacity of 90.68 mg/g at neutral pH. Adsorption kinetics were best described by a pseudo-second-order model (R² > 0.99), with intra-particle diffusion identified as the rate-determining step. Equilibrium adsorption data conformed to the Langmuir isotherm, signifying monolayer uptake. Thermodynamic analysis confirmed the process was spontaneous (ΔG < 0) and exothermic (ΔH = −20.09 kJ/mol), driven primarily by electrostatic interactions and ion exchange. The adsorbent exhibited robust recyclability, maintaining over 79% of its initial capacity after three adsorption–desorption cycles. This gel-directed synthesis presents a sustainable pathway for developing high-performance adsorbents targeting complex contaminants in oilfield effluents. Full article

Ice nucleation temperatures and associated ice growth rates are critical parameters in defining the initial ice morphology template, which governs dry layer resistance during sublimation and therefore impacts primary drying kinetics and overall process time. In this study, we developed a through-vial impedance spectroscopy (TVIS) method to determine both ice nucleation temperature and average ice growth rate, from which future estimation of average ice crystal size may be possible. Whereas previous TVIS applications were limited to solutions containing simple, uncharged solutes such as sugars, our adapted approach enables the analysis of conductive solutions (5% sucrose with 0%, 0.26%, and 0.55% NaCl), covering osmolarities below and above isotonicity. We established that the real part capacitance at low and high frequencies—either side of the dielectric relaxation of ice—provides the following: (i) a temperature-sensitive parameter for detecting the onset of ice formation, and (ii) a temperature-insensitive parameter for determining the end of the ice growth phase (unaffected by temperature changes in the frozen solution). This expanded capability demonstrates the potential of TVIS as a process analytical technology (PAT) for non-invasive, in situ monitoring of freezing dynamics in pharmaceutical freeze-drying. Full article

This study introduces novel experimental systems that facilitate the nucleation, growth, aggregation, and agglomeration of ionic salt solutions, leading to structurally and functionally distinctive crystal formations. Through evaporative crystallization in hanging drops—including layered binary solutions—a range of macroscopic agglomerates were produced, such as hollow spheroidal NaCl/NiSO₄ structures, octahedral NaCl films, pentagonally arranged CdSO₄ spherulites, and NH₄Cl dendritic shells. Additionally, NaCl spheroids were used as templates to fabricate carbon-based morphologies and colloidal photonic crystals with convex or concave geometries, which were subsequently analyzed optically. The study reveals that crystallization and self-assembly, whether independently or synergistically applied, can yield complex architectures with potential applications in advanced device manufacturing beyond conventional processing methods. Full article

The development of layer-by-layer polyelectrolyte microcapsules (PMCs) with defined buffer capacity (BC) is a key task for creating stable systems in biomedicine and materials science. Manganese carbonate (MnCO₃), which shares properties with CaCO₃ and the ability to form hollow structures, represents a promising alternative. However, its interaction with polyelectrolytes and its influence on BC remain insufficiently studied. This research focuses on determining the BC of PMCs templated on MnCO₃ cores under varying ionic strength (0.22–3 M NaCl) and temperature (60–90 °C), as well as comparing the results with PMCs templated on CaCO₃ and PS cores. It was found that MnCO₃-based PMCs (PMC_Mn) exhibit hybrid behavior between CaCO₃- and PS-based PMCs: the BC dynamics of PMC_Mn and CaCO₃-based PMCs (PMC_Ca) in water are identical. At different ionic strength at pH < 5, the BC of PMCMn and PS-based PMCs (PMC_PS) remains unchanged, while at pH > 8.5, the BC of PMC_Mn increases only at 3 M NaCl. The BC of PMC_Mn remains stable under heating, whereas the BC of PMC_Ca and PMC_PS decreases. These results confirm that the choice of core material dictates PMC functionality, paving the way for adaptive systems in biosensing and controlled drug delivery. Full article

This work demonstrates the potential of polydimethylsiloxane sponges for removing organic UV filter compounds such as octinoxate from aqueous solutions. The sponges were fabricated using simple templates made of hydrophilic fused or pressed particles (sugar or NaCl salt) with an approximate particle size of 0.4 mm. Among the prepared sponges, those templated with sugar cubes or coarse salt exhibited the highest adsorption capacity, effectively adsorbing up to 0.6% of their own mass in octinoxate. The PDMS sponges were fully regenerable, allowing for the complete removal of octinoxate without any detectable changes in their adsorption properties or dry weight. Due to their simple fabrication, ease of handling, ability to float, and reusability, PDMS sponges present an environmentally friendly and low-maintenance alternative to conventional filtration systems for the removal of octinoxate and potentially other UV filter compounds from environmental surface waters and recreational water bodies. Full article

The interest in macromolecular alkoxysilyl-functionalized hybrids (self-assembling or nanostructured), which could be used as precursors in biomimetic silica precipitation and for the synthesis of hollow spherical silica particles, is growing. Nevertheless, reports on all-organosilicon systems for bioinspired silica precipitation are scarce. Therefore, a new kind of polyalkoxysilane macromonomer–linear polysilsesquioxane (LPSQ) of ladder-like backbone, functionalized in side chains with trimethoxysilyl groups (LPSQ-R-Si(OMe)₃), was designed following this approach. It was obtained by photoinitiated thiol-ene addition of 3-mercaptopropyltrimethoxysilane to the vinyl-functionalized polysilsesquioxane precursor, carried out in situ in tetraethoxysilane (TEOS). The mixture of LPSQ-R-Si(OMe)₃ and TEOS (co-monomers) was used in a sol–gel process conducted under acidic conditions (0.5 M HCl/NaCl) in the presence of Pluronic^® F-127 triblock copolymer as a template. LPSQ-R-Si(OMe)₃ played a key role for the formation of microparticles of a spherical shape that were formed under the applied conditions, while their size (as low as 3–4 µm) was controlled by the stirring rate. The hybrid materials were hydrophobic and showed good thermal and oxidative stability. Introduction of zinc acetate (Zn(OAc)₂) as an additive in the sol–gel process influenced the pH of the reaction medium, which resulted in structural reinforcement of the hybrid microparticles owing to more effective condensation of silanol groups and a relative increase of the content of SiO₂. The proposed method shows directions in designing the properties of hybrid materials and can be translated to other silicon–organic polymers and oligomers that could be used to produce hollow silica particles. The established role of various factors (macromonomer structure, pH, and stirring rate) allows for the modulation of particle morphology. Full article

This study presents the development of a TiO₂ nanowire-based electrochemical sensor for the selective and sensitive detection of hydrogen peroxide (H₂O₂) under neutral pH conditions, with a particular focus on its application in analyzing plant stress. The sensor exhibited a linear detection range of 0–0.5 mM, a sensitivity of 0.0393 mA · mM⁻¹, and a detection limit of 2.8 μM in phosphate-buffered saline solution (PBS, pH 7.4). This work’s main novelty lies in the systematic investigation of the relationship between TiO₂ nanostructure morphology, which is controlled by hydrothermal synthesis parameters, and the resulting sensor performance. Interference studies confirmed excellent selectivity in the presence of common electroactive species found in plant samples, such as NaCl, KNO₃, glucose, citric acid, and ascorbic acid. Real sample analysis using barley plant extracts grown under salt stress and treated with Fe₃O₄ nanoparticles confirmed the sensor’s applicability in complex biological matrices, enabling accurate quantification of endogenously produced H₂O₂. Endogenous H₂O₂ concentrations were found to range from near-zero levels in control and Fe₃O₄-only treated plants, to elevated levels of up to 0.36 mM in salt-stressed samples. These levels decreased to 0.25 and 0.15 mM upon Fe₃O₄ nanoparticle treatment, indicating a dose-dependent mitigation of stress. This finding was supported by genome template stability (GTS) analysis, which revealed improved DNA integrity in Fe₃O₄-treated plants. This study takes an integrated approach, combining the development of a nanostructured sensor with physiological and molecular stress assessment. The urgent need for tools to detect stress at an early stage and manage oxidative stress in sustainable agriculture underscores its relevance. Full article