Search Results (40)

Electric power steering (EPS) systems have become the dominant steering solution in modern vehicles due to their advantages in energy efficiency and driving convenience. Among EPS configurations, rack-type EPS(R-EPS) is widely adopted in mid-to-large vehicles for its direct and responsive steering characteristics. However, conventional slotted motors used in R-EPS suffer from cogging torque and torque ripple caused by periodic reluctance variation in the stator tooth structure, resulting in vibration and noise directly perceived by the driver. This article proposes a slotless Surface Permanent Magnet Synchronous Motor (SPMSM) employing a Bar-Type magnet with a double-bridge rotor structure for R-EPS applications. By eliminating stator teeth, the proposed design achieves a uniform reluctance distribution during rotor rotation, theoretically reducing cogging torque to zero. The absence of stator tooth magnetic saturation further enables the use of high-remanence permanent magnets, improving gravimetric power density and enabling motor miniaturization. The proposed motor was designed and verified through finite element analysis (FEA). Compared to the conventional Arc-Type motor, the optimized design achieves a torque ripple reduction of 64.7% (from 5.07% to 1.79%) through Bar-Type magnet shaping combined with a 5 mm edge filet. The optimized design achieved an output power of 359.9 W, a gravimetric power density of 276.85 W/kg based on an active part weight of 1.30 kg, and a structural safety factor of 1146, demonstrating the effectiveness of the proposed double-bridge slotless motor for R-EPS applications. Full article

Electric power steering (EPS) motors require low torque ripple, low cogging torque, and smooth torque output to ensure precise control and driving comfort. However, consequent pole permanent magnet synchronous motors (CP-PMSMs), although advantageous in reducing permanent magnet usage, exhibit an imbalanced magnetic flux distribution due to the iron poles, resulting in even-order harmonic components in the back electromotive force (BEMF) and significant torque ripple. In this paper, a rotor pole arrangement for CP-PMSMs is proposed to improve torque characteristics for EPS applications. Symmetric and asymmetric pole arrangements are introduced to modify the magnetic flux distribution and suppress harmonic components generated by the iron poles. In addition, the iron pole arc ratio is selected as a key design variable and analyzed for each model to achieve low torque ripple while maintaining torque performance. The electromagnetic characteristics of the proposed structures are evaluated using finite element analysis under identical operating conditions. The results show that the torque ripple of the proposed models is reduced by approximately 33.3%p and 34.1%p compared with the conventional CP-PMSM, and the cogging torque is also significantly reduced. Although average torque decreases, overall torque characteristics improve due to reduced torque ripple and harmonic components. These results demonstrate that the proposed rotor pole arrangement effectively enhances torque quality in CP-PMSMs without increasing axial length or requiring three-dimensional analysis. Full article

Steering angle control in self-driving cars is usually organized in layers combining trajectory planning, path tracking, and low-level actuator control. The steering controller converts the planned path into a desired steering angle and then ensures accurate tracking by the electric power steering (EPS). However, automotive electric power steering (AEPS) systems face many problems caused by model uncertainties, disturbances, and unknown system dynamics. In this paper, a robust finite-time control strategy based on an adaptive backstepping scheme is proposed to handle these problems. First, radial basis function neural networks (NNs) are designed to approximate the unknown system dynamics. Then, an adaptive sliding-mode disturbance observer (ASMDO) is introduced to address the impacts of the lumped disturbance. Enhanced control performance for the AEPS system is implemented using a combination of the above technologies. Numerical simulations and a hardware-in-the-loop (HIL) experimental verification are performed to demonstrate the significant improvement in performance achieved using the proposed strategy. Full article

This study proposes a practical and systematic methodology for identifying and characterizing magnetically induced noise in Column Electric Power Steering (CEPS) systems through vehicle-level testing. A coil sensor mounted on the Electric Power Steering (EPS) motor was employed to capture induced voltage signals during steering maneuvers, providing a real-time tachometric reference for order-tracking analysis. In-vehicle acoustic measurements conducted with a binaural headset revealed dominant magnetic harmonics—most notably the 24th order associated with rotor–stator interaction—and their higher-order components. To validate these observations under controlled conditions, complementary experiments were performed in a semi-anechoic chamber. Additionally, structural dynamic properties were evaluated through impact testing to distinguish electromagnetic excitations from mechanical resonances. The proposed methodology demonstrates a cost-effective and accurate approach for assessing the Noise, Vibration, and Harshness (NVH) characteristics of EPS systems, facilitating design optimization and noise mitigation without the need for extensive instrumentation or full-vehicle prototype testing. Full article

Interior Permanent Magnet Synchronous Motors (IPMSMs) are widely used in the electrification sector; however, reliance on rare-earth magnets imposes constraints stemming from supply instability and mining-related environmental impacts, raising sustainability concerns. To address these issues, this study investigates an IPMSM employing a consequent pole (CP) structure, in which one permanent magnet pole is replaced by iron. Because flux asymmetry in CP IPMSMs can cause torque ripple and associated vibration and noise, we propose an Intersect Consequent Pole (ICP) rotor geometry and evaluate it against a conventional IPMSM under identical stator conditions. The proposed ICP topology reduces permanent magnet usage and provides a rare-earth-reduced design alternative that addresses the vibration/noise trade-off, with a particular focus on electric power steering (EPS) applications. Electromagnetic characteristics and performance were analyzed using finite element analysis (FEA) and verified via FEA-based comparisons. Full article

Polymer worm gears are increasingly utilized in electric power steering (EPS) systems due to their favorable manufacturing features and performance. Ensuring consistent mechanical properties under various operating conditions is critical for steering reliability throughout a vehicle’s lifespan. This study investigates the durability of injection-molded polyamide 66 worm gears within a Pinion-EPS configuration, where torque from the assist motor is transmitted through a worm–worm gear set to the rack and ultimately to the vehicle wheels. Given the complexity of steering maneuvers and the absence of mechanical integrity in steer-by-wire systems, durability testing becomes essential to understand if the considered worm gear for a certain steering system application provides safety and the needed performance within a specified product service life. This paper compares multiple testing methodologies. Traditional approaches, such as maximum torque and rotational speed, prove insufficient for comprehensive durability assessment, especially considering the thermal sensitivity of polymer materials. The findings highlight the limitations of conventional testing methods and emphasize the need for application-specific testing methods that reflect real-world boundary conditions. This research contributes to the development of more accurate and reliable evaluation techniques for polymer gear components in modern EPS systems, with implications for both conventional and autonomous vehicle platforms. Full article

This study considers a robust design methodology to reduce cogging torque in the EPS (Electric Power Steering) of an automotive system. Cogging torque reduction is the key design factor to improve steering feeling and drive stability in an EPS system. For this reason, an SPMSM (Surface Permanent Magnet Synchronous Motor) has been widely applied to drive a motor in an EPS system. Furthermore, two design methods, which are a magnet shape and step-skew design for rotor assembly, have been mainly used to reduce cogging torque in an SPMSM. In this paper, an SPMSM is selected as the drive motor and a robust design methodology is proposed to reduce cogging torque in an EPS system. Firstly, a cycloid curve is used for the magnet shape to reduce cogging torque. An evaluation index δq is also used to compare this with a conventional magnet shape design. Secondly, based on the results of the magnet shape design with the cycloid curve, a step-skew design for rotor assembly is also applied to reduce cogging torque. In order to validate the effectiveness of the robust design for the cycloid curve and conventional magnet shape with rotor step-skew, the results from FEM (Finite Element Method) analysis and prototype tests are compared. The cycloid curve magnet shape model with rotor step-skew was verified to reduce the cogging torque and enhance the robustness for cogging torque variation through the analysis and protype test results. The verified results for the proposed model will be extended to meet the required cogging torque variation for the various applications driven by SPMSM with the robust design model. Full article

Currently, the control strategies of electric power-steering (EPS) systems mainly focus on power-steering torque control. There is no direct relationship between steering torque and steering motion intensity, which makes steering wheel adjustment difficult and does not easily meet the driver’s expectations. This paper proposes a method to represent the driver’s steering intention (steering torque) in the form of steering motion intensity based on the analysis of the dynamic characteristics of the EPS system and vehicle motion dynamics. This method establishes the optimal relationship between steering torque and motion intensity according to Stevens’s law of psychology, providing a theoretical basis for optimizing the driving feel. The study uses lateral acceleration and steering wheel steering angles as intermediate variables to connect the driver’s input information with vehicle dynamics and calculates the steering torque through the inverse dynamics of the steering system and the inverse dynamics of vehicle motion. The nonlinear relationship of steering assistance torque with vehicle speed and steering torque is analyzed into three functional modules. A new comprehensive model is proposed to analyze the characteristics of EPS steering assist based on a “comfortable driving style”, “sporty driving style”, and “multi-level driving style—comfortable driving style at low speed, sporty at medium speed, and heavy at high speed”, corresponding to three different power-steering characteristic maps. Full article

This research introduces an innovative approach for End-to-End steering angle prediction and its control in electric power steering (EPS) systems. The methodology integrates transfer learning-based computer vision techniques for prediction and control with fuzzy signatures-enhanced fuzzy systems. Fuzzy signatures are unique multidimensional data structures that represent data symbolically. This enhancement enables the fuzzy systems to effectively manage the inherent imprecision and uncertainty in various driving scenarios. The ultimate goal of this work is to assess the efficiency and performance of this combined approach by highlighting the pivotal role of steering angle prediction and control in the field of autonomous driving systems. Specifically, within EPS systems, the control of the motor directly influences the vehicle’s path and maneuverability. A significant breakthrough of this study is the successful application of transfer learning-based computer vision techniques to extract respective visual data without the need for large datasets. This represents an advancement in reducing the extensive data collection and computational load typically required. The findings of this research reveal the potential of this approach within EPS systems, with an MSE score of 0.0386 against 0.0476, by outperforming the existing NVIDIA model. This result provides a 22.63% better Mean Squared Error (MSE) score than NVIDIA’s model. The proposed model also showed better performance compared with all other three references found in the literature. Furthermore, we identify potential areas for refinement, such as decreasing model loss and simplifying the complex decision model of fuzzy systems, which can represent the symmetry and asymmetry of human decision-making systems. This study, therefore, contributes significantly to the ongoing evolution of autonomous driving systems. Full article

This paper describes the use of an electric drive as an acoustic actuator for active noise cancellation (ANC). In the presented application, the idea is to improve the noise, vibration, harshness (NVH) characteristics of passenger cars without using additional active or passive damper systems. Many of the already existing electric drives in cars are equipped with the required hardware components to generate noise and vibration, which can be used as compensation signals in an ANC application. To demonstrate the applicability of the idea, the electrical power steering (EPS) motor is stimulated with a control signal, generated by an adaptive feedforward controller, to reduce harmonic disturbances at the driver’s ears. As it turns out, the EPS system generates higher harmonics of the harmonic compensation signal due to nonlinearities in the acoustic transfer path using a harmonic excitation signal. The higher harmonics impair an improvement in the subjective hearing experience, although the airborne noise level of the harmonic disturbance signal can be clearly reduced at the driver’s ears. Therefore, two methods are presented to reduce the amplitude of the higher harmonics. The first method is to limit the filter weights of the algorithm to reduce the amplitude of the harmonic compensation signal. The filter amplitude limitation also leads to a lower amplitude of the higher harmonics, generated by the permanent magnet synchronous machine (PMSM). The second method uses a parallel structure of adaptive filters to actively reduce the amplitude of the higher harmonics. Finally, the effectiveness of the proposed ANC system is demonstrated in two real driving situations, where in one case a synthetic noise/vibration induced by a shaker on the front axle carrier is considered to be the disturbance, and in the other case, the disturbance is a harmonic vibration generated by the combustion engine. In both cases, the subjective hearing experience of the driver could be clearly improved using the EPS motor as ANC actuator. Full article

Excessive cogging torque can cause torque fluctuations, noise, and vibration in electric power steering (EPS) motors, which is a key factor in the high-precision and high-performance optimization design of EPS motors for electric vehicles. This article takes a 12-slot 10-pole electric power steering motor for a certain car as an example. By establishing the corresponding electromagnetic field model and theoretical analysis of the motor, the influence of the pole arc coefficient and eccentricity parameters of the permanent magnet on the cogging torque of the electric power steering motor is explored. A comprehensive optimization scheme for reducing the cogging torque of the motor structure is proposed. The effectiveness of the designed scheme was verified through finite-element simulation and experimental testing of motor electromagnetism. Compared with the original design, the optimized structure of the EPS motor resulted in an 86.62% reduction in cogging torque during experimental testing. Full article

The development of the automotive industry is associated with the rapid advancement of onboard systems. In addition, intensive development in the electronics and control systems industry has resulted in a change in the approach to the issue of assistance systems in vehicles. Classic hydraulic systems have been almost completely replaced by modern electric power steering (EPS) systems, especially in citizen vehicles. This paper focuses on fault detection algorithms for EPS, along with the available tools to aid development and verification. The article discusses in detail the current state of knowledge in this area. The principle of operation of the EPS system and the influence of the structure of the mechanical system on its operation, in particular the characteristics of the ground–tire contact, are presented. Various error identification methods are presented, including those based mainly on a combination of tests of real objects as well as those combined with modern hardware-in-the-loop (HIL) equipment and virtual vehicle environment software, enabling the development of new diagnostic methods, enhancing the security, reliability, and energy control in the vehicle. A review of the literature indicates that although many algorithms which enable fault detection at an early stage are described, their potential for use in a vehicle is highly limited. The reason lies in simplifications, including models and the operating EPS temperature range. The most frequently used simplification of the model is its linearization, which significantly reduces the calculation time; however, this significantly reduces the accuracy of the model, especially in cases with a large range of system operation. The need for methods to detect incipient faults is important for the safety and reliability of the entire car, not only during regular use but also especially during life-saving evasive maneuvers. Full article

In order to rapidly evaluate the working performance of an Electric Power Steering System (EPS) and clarify the key indicators that affect its working condition, targeted maintenance measures can be taken to improve the vehicle’s handling, stability, and safety. This paper took an EPS system as the research object and decomposed it into five working indicators: steering lightness, steering returnability, steering wheel mid-zone performance, steering wheel vibration, and power assist characteristics. On this basis, the subjective exponential extension Analytic Hierarchy Process (AHP) was combined with the objective improved entropy weight method, and then the combination weighting method of game theory was employed to ensure that the results were reliable. At the same time, a cloud model was introduced to understand the actual situation of each indicator by using cloud parameters and multi-level feedback results. According to the principle of maximum membership and the comprehensive evaluation method, the EPS performance evaluation result was obtained. The results showed that the comprehensive cloud parameter of EPS was U (74.31, 6.08, 0.50), which indicated that its working performance was in good condition, with some minor damage that did not affect its normal use; however, attention should be paid to the maintenance and repair of vulnerable components to ensure the handling, stability, and safety of the vehicle. Full article

The efficient design optimization of electric machines for electric power steering (EPS) applications poses challenges in meeting demanding performance criteria, including high power density, efficiency, and low vibration. Traditional optimization approaches often fail to find a global solution or suffer from excessive computation time. In response to the limitations of traditional approaches, this paper introduces a novel methodology by incorporating a Gaussian process-based adaptive sampling technique into a surrogate-assisted optimization process using a metaheuristic algorithm. Validation on a 72-slot/8-pole interior permanent magnet (IPM) machine demonstrates the superiority of the proposed approach, showcasing improved exploitation–exploration balance, faster convergence, and enhanced repeatability compared to conventional optimization methods. The proposed design process is then applied to two surface PM (SPM) machine configurations with 9-slot/6-pole and 12-slot/10-pole combinations for EPS applications. The results indicate that the 12-slot/10-pole SPM design surpasses the alternative design in torque density, efficiency, cogging torque, torque ripple, and manufacturability. Full article

Electrical motor design requires considerable work and resources. In the field, motor designers need to decide on competitive motor sizing quickly to compete with other motor suppliers. Generally, expensive FEM S/W is required to obtain accurate motor sizing results, but buying and maintaining many licenses is costly. Moreover, patience is required to obtain the results from FEM analysis. In this paper, a motor sizing technique using an existing production motor is presented to enable responding to urgent requests from customers without using FEM analysis. In order to enhance the fidelity of the results, magnetic flux losses due to magnet coatings and non-linear characteristics are considered during the motor sizing process. The proposed sizing method is verified via a comparison with FEM analysis and the test results and shows reasonable performance. Also, this method has the substantial advantage of outputting accurate results instantly. The method can help with the modification design of electrical motors without using expensive FEM S/W and does not require a certain level of skill or experience. Full article