Welding and Additive Manufacturing of Metals

A special issue of Metals (ISSN 2075-4701). This special issue belongs to the section "Additive Manufacturing".

Deadline for manuscript submissions: 31 January 2026 | Viewed by 454

Special Issue Editors


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Guest Editor
Institute of Materials Engineering, Technische Universität Bergakademie Freiberg, Freiberg, Germany
Interests: additive manufacturing process development; metallic additive manufacturing; material characterization

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Guest Editor
1. Department of Mechanical and Industrial Engineering, Tallinn University of Technology, Tallinn, Estonia
2. Multi-Scale Additive Manufacturing Laboratory, Department of Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo, ON, Canada
Interests: additive manufacturing; laser powder bed fusion; metals and alloys; superalloys; metal- and ceramic-matrix composites; powder synthesis; brazing of alloys

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Guest Editor
CiTin‒Centro de Interface Tecnológico Industrial, Arcos de Valdevez, Portugal
Interests: additive manufacturing; powder metallurgy; selective laser melting; spark plasma sintering; laser powder bed fusion; porous structures
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Special Issue Information

Dear Colleagues,

Additive manufacturing has seen significant growth in recent years and is becoming the manufacturing technology of the future, enabling the fabrication of the most complex objects with a wide range of applications in various industries. Welding is still one of the most widely used techniques for joining metallic materials. The performance and reliability of metallic parts fabricated via additive manufacturing and welding technologies highly depend on the process, weldability, microstructural and mechanical properties, and defects. To improve the reliability, technological readiness level, and quality and reduce defects, it is vital to understand, control, and characterize welded and additively manufactured metallic parts for various applications.

This Special Issue aims to provide the readership of Metals with the most up-to-date research in welding and additive manufacturing. Appropriate topics include, but are not limited to, the following: advanced material design; microstructural and mechanical characterization; processing–property relationships; computational modeling and simulation; digitalization and Industry 4.0; and sustainability. We welcome reviews and articles from scientists, researchers, those within the industry, and engineers in the areas of welding and additive manufacturing.

Dr. Javad Karimi
Dr. Tatevik Minasyan
Dr. Ramin Rahmani
Guest Editors

Manuscript Submission Information

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Keywords

  • additive manufacturing
  • welding
  • material design
  • microstructure
  • mechanical properties
  • sustainlibilty
  • in situ monitoring
  • nondestructive testing
  • welding automation and robotics

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Published Papers (1 paper)

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Research

23 pages, 7586 KiB  
Article
Multi-Scale Mechanical Anisotropy and Heat Treatment Effects in Additively Manufactured AlSi10Mg
by Aikaterini Argyrou, Leonidas Gargalis, Leonidas Karavias, Evangelia K. Karaxi and Elias P. Koumoulos
Metals 2025, 15(8), 890; https://doi.org/10.3390/met15080890 - 8 Aug 2025
Viewed by 76
Abstract
This study investigates the combined effects of build planes and heat treatments on the micro- and nanoscale mechanical properties of additively manufactured AlSi10Mg alloy. The hardness and elastic modulus were examined across two principal planes, XY and XZ, under three conditions: as-built (AB), [...] Read more.
This study investigates the combined effects of build planes and heat treatments on the micro- and nanoscale mechanical properties of additively manufactured AlSi10Mg alloy. The hardness and elastic modulus were examined across two principal planes, XY and XZ, under three conditions: as-built (AB), after solution annealing followed by water quenching (SA), and artificially aged after solution annealing (SA&AA). The results reveal that hardness is significantly affected by heat treatment, decreasing after SA and partially recovering upon subsequent artificial aging (SA&AA), while remaining largely unaffected by build planes, with average values differing by less than 2%. In contrast, the elastic modulus demonstrates a clear anisotropy, correlated with the microstructural changes from both additive manufacturing and thermal post-processing. The XY plane initially shows a modulus up to 29% higher than the XZ plane. However, after aging, the values of both planes converge to similar levels. While average values suggest general trends, localized measurements reveal notable spatial heterogeneity in both the hardness and elastic modulus—particularly after thermal treatments—arising from microstructural evolutions. These findings highlight the complex interplay between orientation and thermal history, underscoring that the mechanical performance of AlSi10Mg is governed by the synergistic effects that influence anisotropy and local mechanical behavior. Full article
(This article belongs to the Special Issue Welding and Additive Manufacturing of Metals)
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