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Advanced and Smart Manufacturing Processes and Machine Tool Technologies

A special issue of Applied Sciences (ISSN 2076-3417). This special issue belongs to the section "Mechanical Engineering".

Deadline for manuscript submissions: 20 September 2025 | Viewed by 1295

Special Issue Editors


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Guest Editor
Department of Manufacturing Techniques and Automation, The Rzeszow University of Technology, 35-959 Rzeszów, Poland
Interests: multi-axis precision machining; monitoring and modelling of tool wear; difficult-to-cut materials; machining process optimisation; surface integrity; CAD/CAM systems

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Guest Editor
Department of Industrial Engineering and Informatics, Faculty of Manufacturing Technologies, Technical University of Košice, Bayerova 1, 08001 Prešov, Slovakia
Interests: industrial engineering; mechanical engineering; Industry 4.0; Industry 5.0; ICT; composites; waste materials; manufacturing; circular economy
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
Department of Industrial Engineering and Informatics, Faculty of Manufacturing Technologies with a Seat in Prešov, Technical University of Košice, Prešov, Slovakia
Interests: IIoT; PLC; simulation; AR/MR; Industry 4.0/5.0; cyber security
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The improvement of existing and development of new advanced and intelligent manufacturing processes, including the wide-ranging modernisation of production, are now essential conditions for economic and social development. Advanced manufacturing processes include, in particular, multi-axis machining and difficult-to-cut materials with various applications in different industries. This contributes to the development of increasingly precise machinery and manufacturing processes, including technology. This makes the accuracy of modern products ever higher, and the use and refinement of automation promotes continuous improvements in manufacturing efficiency. The next stage of innovation in industry, science and technology will fundamentally influence the development of the manufacturing industry. Smart manufacturing is characterised by the accelerated integration of information technology and manufacturing, including modelling and AI, and it has become a major trend in the development of today's industry.

This Special Issue will provide an overview of the latest developments in precision machining, with a particular focus on multi-axis milling and intelligent manufacturing. This Special Issue will also contribute to scientific and technological advances that will underpin improvements in the precision, efficiency and reliability of machining and machine technology.

Potential topics include, but are not limited to, the following: digital twin in a smart production line, CAD/CAM design and manufacturing, analysis of CNC machine tools and part manufacturing systems with technology, and precision machining (including multi-axis machining, tool wear, and precision assembly).

Dr. Michał Gdula
Dr. Lucia Knapčíková
Dr. Jozef Husar
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Applied Sciences is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • precision machining
  • difficult-to-cut materials
  • multi-axis milling
  • tool wear
  • industrial engineering
  • Industry 5.0
  • composites
  • manufacturing engineering
  • engineering management
  • smart manufacturing systems

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Published Papers (1 paper)

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Research

20 pages, 18827 KiB  
Article
Modeling and Measurement of Tool Wear During Angular Positioning of a Round Cutting Insert of a Toroidal Milling Tool for Multi-Axis Milling
by Michał Gdula, Lucia Knapčíková, Jozef Husár and Radoslav Vandžura
Appl. Sci. 2024, 14(22), 10405; https://doi.org/10.3390/app142210405 - 12 Nov 2024
Cited by 1 | Viewed by 939
Abstract
The aim of this study was to develop a concept for an angular positioning method for a round cutting insert in a torus cutter body dedicated to the multi-axis milling process under high-speed machining cutting conditions. The method concept is based on a [...] Read more.
The aim of this study was to develop a concept for an angular positioning method for a round cutting insert in a torus cutter body dedicated to the multi-axis milling process under high-speed machining cutting conditions. The method concept is based on a developed wear model using a non-linear estimation method adopting a quasi-linear function. In addition, a tool life model was developed, taking into account the cutting blade work angle parameter, the laser marking method for the round cutting insert, and a wear measurement methodology. The developed tool wear model provides an accuracy of 90% in predicting the flank wear of the cutting blade. The developed procedure for angular positioning of the round cutting insert enables the entire cutting edge to be fully utilized, extending the total tool life. In addition, the measured largest defect values between the worn cutting edge and the nominal outline of the round cutting insert indicate the location of notching-type wear. Full article
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