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Emerging Non-Destructive Testing Technologies: Advances and Applications

A special issue of Applied Sciences (ISSN 2076-3417). This special issue belongs to the section "Optics and Lasers".

Deadline for manuscript submissions: 20 July 2025 | Viewed by 2102

Special Issue Editors


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Guest Editor
Department of Mechanics, Mathematics and Management, Politecnico di Bari, Via Edoardo Orabona, n.4, 70125 Bari, Italy
Interests: thermography; non-destructive testing; thermal methods for defect characterization

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Guest Editor
Department of Engineering for Innovation, Università del Salento, 73100 Lecce, Italy
Interests: fatigue; fracture mechanics; thermoelastic stress analysis; experimental techniques; thermography; thermal methods for fatigue and fracture mechanics characterization
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
Department of Mechanics, Mathematics and Management, Politecnico di Bari, Via Edoardo Orabona, n.4, 70125 Bari, Italy
Interests: mechanical engineering; experimental mechanics; stress analysis; nondestructive testing; infrared thermography
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

This Special Issue, entitled “Emerging Non-Destructive Testing Technologies: Advances and Applications”, explores the latest innovations in and practical implementations of non-destructive testing (NDT) across various industries. The Issue highlights advancements in multiple NDT techniques, including ultrasonic testing, radiography, eddy current testing, thermography, and computed tomography (CT), which collectively enhance our ability to assess material integrity, identify defects, and ensure quality without causing damage.

The integration of advanced technologies such as machine learning, artificial intelligence, and real-time data analysis is driving NDT forward, allowing for more precise defect detection and comprehensive structural evaluations. These developments are instrumental in sectors such as aerospace, automotive, and manufacturing, where ensuring safety and reliability is paramount.

For example, thermographic NDT, which utilizes infrared imaging to evaluate the thermal properties of materials, continues to evolve. It is particularly effective when detecting porosity, cracks, and fusion defects in additive manufacturing (AM) parts, both online and offline, contributing to improved quality control and reliability. Advances in infrared cameras and data processing algorithms have further expanded its applications.

The combination of thermographic NDT with other technologies, such as ultrasonic testing, radiography, eddy current testing, and computed tomography (CT), strengthens defect detection and material assessment processes. This multi-modal approach ensures a more thorough and accurate evaluation of structural integrity by leveraging the unique strengths of each technique.

This Issue also showcases case studies where NDT technologies, including thermographic methods, have successfully identified surface and subsurface defects, including voids, delamination, porosity, cracks, and other critical issues in real-world scenarios.

In conclusion, this Special Issue offers a comprehensive overview of emerging NDT technologies, underlining their growing role in maintaining the safety, reliability, and efficiency of industrial applications.

Dr. Ester D’Accardi
Dr. Rosa De Finis
Prof. Dr. Umberto Galietti
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Applied Sciences is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • non-destructive testing (NDT)
  • thermographic NDT
  • additive manufacturing defects
  • quantitative data analysis
  • machine learning in NDT
  • material integrity assessment

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Published Papers (2 papers)

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Research

15 pages, 6055 KiB  
Article
Hot-Pressing of Ti-Al-N Multiphase Composite: Microstructure and Properties
by Ryszard Sitek, Kamil Bochenek, Piotr Maj, Michał Marczak, Krzysztof Żaba, Mateusz Kopec, Grzegorz Piotr Kaczmarczyk and Janusz Kamiński
Appl. Sci. 2025, 15(3), 1341; https://doi.org/10.3390/app15031341 - 27 Jan 2025
Viewed by 675
Abstract
This study focuses on the development and characterization of a bulk Ti-Al-N multiphase composite enriched with BN addition and sintered through hot pressing. The research aimed to create a material with optimized mechanical and corrosion-resistant properties suitable for demanding industrial applications. The composite [...] Read more.
This study focuses on the development and characterization of a bulk Ti-Al-N multiphase composite enriched with BN addition and sintered through hot pressing. The research aimed to create a material with optimized mechanical and corrosion-resistant properties suitable for demanding industrial applications. The composite was synthesized using a powder metallurgy approach with a mixture of AlN, TiN, and BN powders, processed under a high temperature and pressure. Comprehensive analyses, including microstructural evaluation, hardness testing, X-ray tomography, and electrochemical corrosion assessments, were conducted. The results confirmed the formation of a multiphase microstructure consisting of TiN, Ti₂AlN and Ti₃AlN phases. The microstructure was uniform with minimal porosity, achieving a hardness within the range of 500–540 HV2. Electrochemical tests revealed the formation of a passive oxide layer that provided moderate corrosion resistance in chloride-rich environment. However, localized pitting corrosion was observed under extreme conditions. The study highlights the potential of a BN admixture to enhance mechanical and corrosion-resistant properties and suggests directions for further optimization in sintering processes and material formulations. Full article
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21 pages, 8383 KiB  
Article
Influence of Heat Treatment on Properties and Microstructure of EN AW-6082 Aluminium Alloy Drawpieces After Single-Point Incremental Sheet Forming
by Łukasz Kuczek, Krzysztof Żaba, Tomasz Trzepieciński, Mateusz Wąsikowski, Maciej Balcerzak and Ryszard Sitek
Appl. Sci. 2025, 15(2), 783; https://doi.org/10.3390/app15020783 - 14 Jan 2025
Viewed by 870
Abstract
An EN AW-6082 aluminium alloy is one of the 6000 series aluminium alloys with the highest strength properties. Due to its favourable strength-to-density ratio, it is used, among others, in the automotive and aviation applications. It is also characterised by good formability, especially [...] Read more.
An EN AW-6082 aluminium alloy is one of the 6000 series aluminium alloys with the highest strength properties. Due to its favourable strength-to-density ratio, it is used, among others, in the automotive and aviation applications. It is also characterised by good formability, especially in the annealed condition. This article presents the results of investigations on the possibility of forming a 2 mm thick EN AW-6082 alloy sheet using the incremental sheet-forming process depending on the material condition (O, W, T4, T6). The microstructure of the material after heat treatment and the mechanical properties of the workpiece material in as-received state, as well as after forming, were examined. Additionally, for selected cases, additional heat treatment of the drawpieces was performed to improve their mechanical strength. The values of the limit-forming angle were determined for the materials tested. The values of this angle varied from 69° for the annealed sheet to 61° for the material in the T6 condition. The highest yield stress (YS) and ultimate tensile strength (UTS) were found for sheets (YS = 305 MPs and UTS = 324 MPa) and the artificially aged drawpieces (YS = 333 MPa and UTS = 390 MPa). Additional ageing after incremental sheet forming resulted in an increase in strength properties compared to drawpieces without additional heat treatment only in the case of drawpieces made of sheet metal after the solutionising and in T4 condition. Full article
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