In the construction sector, cement and concrete are among the most widely utilized manufactured materials, yet their environmental impact remains a significant concern. The concrete industry is a major contributor to carbon dioxide emissions, accounting for over 8% of global greenhouse gas emissions
[...] Read more.
In the construction sector, cement and concrete are among the most widely utilized manufactured materials, yet their environmental impact remains a significant concern. The concrete industry is a major contributor to carbon dioxide emissions, accounting for over 8% of global greenhouse gas emissions annually. Several reports have estimated that between 1930 and 2013, a total of 4.5 gigatons of carbon was sequestered through the carbonation of cement-based materials. This process offset approximately 43% of the carbon dioxide (CO
2) emissions resulting from cement production during the same period, excluding emissions related to fossil fuel consumption in the manufacturing process. It is well established that producing one ton of cement results in approximately 0.60–0.98 tons of CO
2 emissions, coupled with substantial energy consumption. To mitigate these environmental effects, developing low-carbon or cement-free binders has become crucial. Alkali-activated binders (AABs), derived from industrial by-products or agricultural waste materials and activated with a low-molarity or one-part activator, are increasingly recommended as sustainable alternatives to reduce greenhouse gas emissions in the cement industry and minimize the consumption of natural resources. The production of alkali-activated concrete (AAC) involves several critical factors that significantly influence its mix design, fresh properties, and compressive strength (CS) performance. This study aims to provide a comprehensive review of the key factors affecting AAC’s mix design, workability, and CS characteristics. Firstly, the study discusses various methods employed for AAC mix design and the factors influencing these designs. Secondly, it examines the impact of binder type, source, chemical, mineralogical, and physical properties, as well as alkaline activator solutions, water content, and fillers on AAC’s workability, setting times, and strength development. Additionally, the study explores the correlation matrix and predictive performance models for fresh and strength properties. Lastly, the relationship between workability and CS is extensively analyzed. The review concludes by highlighting the existing challenges and prospects of AACs as sustainable construction materials to replace traditional cement and reduce carbon emissions.
Full article