Investigation of the Flotation of an Ore Containing Bastnaesite and Monazite: Kinetic Study and Process Flowsheet Simulation

Laboratory flotation tests carried out using an ore sample containing Rare Earth Elements (REEs) present as monazite and bastnaesite show that the flotation of monazite is slower and yielded lower recovery than that of bastnaesite. Results show that when studying the performances of a concentration process for an REE ore, it is essential to not look only at the behavior of the individual REEs but to convert elemental assays into mineral assays to obtain the mineral’s actual response to the concentration process. The results of the laboratory flotation tests are used to calibrate a flotation simulator applied to study different circuit configurations for the concentration of the REE minerals. Indeed, it is shown that for the studied ore, two cleaning stages of a rougher concentrate are sufficient to produce a concentrate with a Total Rare Earth Oxide (TREO) grade above 40%, which is acceptable for the subsequent hydrometallurgical process. The simulation also shows that it may be feasible, if required for the hydrometallurgy step, to separate bastnaesite and monazite by taking advantage of the different flotation kinetics of the two minerals.