Open AccessArticle
Fabrication of Polydimethylsiloxane Microlenses Utilizing Hydrogel Shrinkage and a Single Molding Step
by
Bader Aldalali 1,2,*, Aditi Kanhere 1, Jayer Fernandes 1, Chi-Chieh Huang 1 and Hongrui Jiang 1,3,4,5,*
1
Department of Electrical and Computer Engineering, University of Wisconsin-Madison, Madison, WI 53707, USA
2
Department of Electrical Engineering, Kuwait University, Khaldiya 13060, Kuwait
3
Department of Biomedical Engineering, University of Wisconsin-Madison, Madison, WI 53707, USA
4
Materials Science Program, University of Wisconsin-Madison, Madison, WI 53707, USA
5
McPherson Eye Research Institute, University of Wisconsin-Madison, Madison, WI 53707, USA
Cited by 15 | Viewed by 10511
Abstract
We report on polydimethlysiloxane (PDMS) microlenses and microlens arrays on flat and curved substrates fabricated via a relatively simple process combining liquid-phase photopolymerization and a single molding step. The mold for the formation of the PDMS lenses is fabricated by photopolymerizing a polyacrylamide
[...] Read more.
We report on polydimethlysiloxane (PDMS) microlenses and microlens arrays on flat and curved substrates fabricated via a relatively simple process combining liquid-phase photopolymerization and a single molding step. The mold for the formation of the PDMS lenses is fabricated by photopolymerizing a polyacrylamide (PAAm) pre-hydrogel. The shrinkage of PAAm after its polymerization forms concave lenses. The lenses are then transferred to PDMS by a single step molding to form PDMS microlens array on a flat substrate. The PAAm concave lenses are also transferred to PDMS and another flexible polymer, Solaris, to realize artificial compound eyes. The resultant microlenses and microlens arrays possess good uniformity and optical properties. The focal length of the lenses is inversely proportional to the shrinkage time. The microlens mold can also be rehydrated to change the focal length of the ultimate PDMS microlenses. The spherical aberration is 2.85 μm and the surface roughness is on the order of 204 nm. The microlenses can resolve 10.10 line pairs per mm (lp/mm) and have an f-number range between f/2.9 and f/56.5. For the compound eye, the field of view is 113°.
Full article
(This article belongs to the Special Issue
Microlenses)
►▼
Show Figures