Manufacture and Analysis of a Textile Sensor Response to Chemical Stimulus Using Printing Techniques and Embroidery for Health Protection

The development of the field of textronics covers many directions, but the neediest are safety, medicine, and environmental protection. The solutions developed can combine the needs of many people from different social groups and ages. This leads to sustainable socio-economic, scientific and integrated approaches to sustainable development. The authors, seeing the growing need to monitor air pollution in order to increase safety, decided to develop textronic chemical sensors based on carbon-based inks and metal thread embroidery, sensitive to harmful gases and vapors based on textiles. This was to limit the production of subsequent sensors made in plastic housings containing difficult-to-recycle materials and replace them with sensors incorporated into everyday materials such as clothing, which will inform us about emerging threats not only in the place where a large plastic sensor is placed, but in every place at home, at work and outside where we will be. The authors assume that the sensors can be incorporated into clothing, e.g. work clothes, and can also be fastened from one piece of clothing to another. This increases their economic aspect and usability on a larger scale. Three materials of different composition were tested: cotton, polyester and viscose. These materials were selected based on their properties, namely the easier determination of their ability to achieve full circularity of the final product.Functional and mechanical tests of resistance to factors occurring during everyday use were carried out for the use of systems in clothing materials and to produce roller blinds and curtains. To examine the durability of the systems, electrical conductivity was checked before and after the tests. The results showed changes in resistance values after individual tests and during contact with harmful gases. Particularly noticeable are the differences between samples with embroidery and samples with inkjet paste applied. It was shown that the selected materials are suitable for the intended application, and selected modifications together with conductive materials show proper functioning in detecting harmful gases. This project demonstrates the possibility of creating chemical sensors based on printing techniques using carbon printing pastes and embroidery with a metal thread with silver on a textile substrate. Possible applications considering health and environmental aspects are presented.