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Search Results (254)

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Keywords = waste incineration plant

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20 pages, 2335 KiB  
Article
Critical Elements in Incinerator Bottom Ash from Solid Waste Thermal Treatment Plant
by Monika Chuchro and Barbara Bielowicz
Energies 2025, 18(15), 4186; https://doi.org/10.3390/en18154186 - 7 Aug 2025
Abstract
This study presents a comprehensive analysis of the chemical composition of bottom ash samples generated during municipal waste incineration. A total of 52 samples were collected and subjected to statistical analysis for 17 elements and 2 element sums using techniques such as correlation [...] Read more.
This study presents a comprehensive analysis of the chemical composition of bottom ash samples generated during municipal waste incineration. A total of 52 samples were collected and subjected to statistical analysis for 17 elements and 2 element sums using techniques such as correlation analysis and one-way ANOVA. The results confirm a high degree of heterogeneity in the elemental content, reflecting the variability of waste streams and combustion processes. Strong correlations were identified between certain elements, including Cu-Zn, Co-Ni, and HREE-LREE, indicating common sources and similar geochemical properties. The analysis also revealed significant seasonal variability in the content of Ba and Sr, with lower average values observed during the spring season and greater variability noted during summer and winter. Although Al and HREE did not reach classical significance levels, their distributions suggest possible seasonal differentiation. These findings underscore the need for long-term monitoring and seasonal analysis of incineration bottom ash composition to optimize resource recovery processes and assess environmental risk. The integration of chemical data with operational data on waste composition and combustion parameters may contribute to a better understanding of the variability of individual elements, ultimately supporting the development of effective strategies for ash management and element recovery. Full article
(This article belongs to the Special Issue Renewable Energy as a Mechanism for Managing Sustainable Development)
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19 pages, 2149 KiB  
Article
Feather Waste Biodegradation and Biostimulant Potential of Gordonia alkanivorans S7: A Novel Keratinolytic Actinobacterium for Sustainable Waste Valorization
by Katarzyna Struszczyk-Świta, Piotr Drożdżyński, Paweł Marcinkowski, Aleksandra Nadziejko, Magdalena Rodziewicz, Bartłomiej Januszewicz, Magdalena Gierszewska and Olga Marchut-Mikołajczyk
Int. J. Mol. Sci. 2025, 26(13), 6494; https://doi.org/10.3390/ijms26136494 - 5 Jul 2025
Viewed by 410
Abstract
The poultry industry produces significant quantities of keratin-rich waste, primarily feathers, whose traditional disposal methods—incineration or chemical treatment—result in environmental damage and resource depletion. This research introduces a sustainable biotechnological method for the valorization of feather waste utilizing Gordonia alkanivorans S7, an actinomycete [...] Read more.
The poultry industry produces significant quantities of keratin-rich waste, primarily feathers, whose traditional disposal methods—incineration or chemical treatment—result in environmental damage and resource depletion. This research introduces a sustainable biotechnological method for the valorization of feather waste utilizing Gordonia alkanivorans S7, an actinomycete strain extracted from petroleum plant sludge. This is the inaugural publication illustrating keratinolytic activity in the Gordonia genus. The optimization of the degradation process via the Taguchi approach led to the effective biodegradation of untreated home chicken feathers, achieving dry mass loss of up to 99% after 168 h in a mineral medium. The agricultural potential of the obtained keratin hydrolysate, which was high in organic components (C 31.2%, N 8.9%, H 5.1%, and S 1.7%), was assessed. Phytotoxicity tests demonstrated that the feather hydrolysate led to better growth of the indicator plants—Sorghum saccharatum and Lepidium sativum. The highest values of root growth stimulation were 26% for S. saccharatum and 31% for L. sativum, at a dose of 0.01%. Shoot growth stimulation was noted only for L. sativum, reaching 38% (0.01%), 53% (0.05%), and 37% (0.1%), as compared to the control sample. These results demonstrate the process’s combined economic and environmental benefits, providing a fresh approach to the production of bio-based plant biostimulants and sustainable keratin waste management. Full article
(This article belongs to the Special Issue Microbial Enzymes for Biotechnological Applications: 2nd Edition)
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18 pages, 14135 KiB  
Article
Investigation of the Properties of Low Water-to-Solid Ratio Vibro-Press-Formed Alkali-Activated Municipal Solid Waste Incineration Bottom-Ash Concrete
by Gintautas Tamošaitis, Danutė Vaičiukynienė and Diana Bajare
Materials 2025, 18(13), 2926; https://doi.org/10.3390/ma18132926 - 20 Jun 2025
Viewed by 269
Abstract
This work focuses on the use of municipal waste incineration bottom ash (MSWI) for the development and production of products suitable for use as construction products. The generation of these ashes is increasing every year due to the incineration of municipal waste. There [...] Read more.
This work focuses on the use of municipal waste incineration bottom ash (MSWI) for the development and production of products suitable for use as construction products. The generation of these ashes is increasing every year due to the incineration of municipal waste. There are currently three incineration plants operating in major cities in Lithuania. The non-hazardous bottom ash remaining from the incineration process is stored in dedicated sorting and aging sites until it is used as an inert form of aggregate for the installation of road foundations. However, it has been observed that these ashes have a tendency to bind and cement when exposed to atmospheric precipitation at the storage site. Based on this characteristic, it was decided in this study to use alkaline activation of the ash to accelerate the bonding process and to create a dense, non-porous composite concrete structure. This activation method is known to create another problem during ash bonding, where the presence of metallic aluminum particles in the ash leads to the release of hydrogen gas and makes the structure of the cured samples porous. For the purposes of the study, it was decided to create a completely different mixture structure and not to use additional water in the mixtures tested. A very low water/solids ratio (W/S) of <0.08 was used for the alkaline activation of the mixtures. All the water required for ash activation was obtained from sodium silicate and sodium hydroxide solution. Metakaolin waste (MKW) was used to adjust the SiO2/Na2O/Al2O3 ratio of the mixtures. Vibro-pressing was used to form and increase the density of the samples. And for the formation of the concrete structure, 0/4 fraction sand was used as aggregate. The final alkali-activated sample obtained had properties similar to those of the very widely used vibro-pressed cementitious paving tiles and did not exhibit hydrogen evolution during alkali activation due to the very low W/S ratio. The best results were achieved by samples with a highest compressive strength of 40.0 MPa and a tensile strength of 5.60 MPa, as well as a density of 1950 kg/m3. It is believed that this alkaline activation and vibro-pressing method can expand the use of MSWI ash in the development of building products. Full article
(This article belongs to the Special Issue Low-Carbon Construction and Building Materials)
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25 pages, 4660 KiB  
Article
CO Emission Prediction Based on Kernel Feature Space Semi-Supervised Concept Drift Detection in Municipal Solid Waste Incineration Process
by Runyu Zhang, Jian Tang and Tianzheng Wang
Sustainability 2025, 17(13), 5672; https://doi.org/10.3390/su17135672 - 20 Jun 2025
Viewed by 321
Abstract
Carbon monoxide (CO) is a toxic pollutant emitted by municipal solid waste incineration (MSWI), which has a strong correlation with dioxins. In terms of the sustainable development of an ecological environment, CO emission concentration is strictly controlled by the environmental departments of various [...] Read more.
Carbon monoxide (CO) is a toxic pollutant emitted by municipal solid waste incineration (MSWI), which has a strong correlation with dioxins. In terms of the sustainable development of an ecological environment, CO emission concentration is strictly controlled by the environmental departments of various countries in the world. The construction of its prediction model is conducive to pollution reduction control. The MSWI process is affected by multi-factors such as MSW component fluctuation, equipment wear and maintenance, and seasonal change, and has complex nonlinear and time-varying characteristics, which makes it difficult for the CO prediction model based on offline historical data to adapt to the above changes. In addition, the continuous emission monitoring system (CEMS) used for conventional pollutant detection has unavoidable misalignment and failure problems. In this article, a novel prediction model of CO emission from the MSWI process based on semi-supervised concept drift (CD) detection in kernel feature space is proposed. Firstly, the CO emission deep prediction model and the kernel feature space detection model are constructed based on offline batched historical data, and the historical data set for the real-time construction of the pseudo-labeling model is obtained. Secondly, the drift detection for the CO emission prediction model is carried out based on real-time data by using unsupervised kernel principal component analysis (KPCA) in terms of feature space. If CD occurs, the pseudo-label model is constructed, the pseudo-truth value is obtained, and the drift sample is confirmed and selected based on the Page–Hinkley (PH) test. If no CD occurs, the CO emission concentration is predicted based on the historical prediction model. Then, the updated data set of the CO emission prediction model and kernel feature space detection is obtained by combining historical samples and drift samples. Finally, the offline history model is updated with a new data set when the preset conditions are met. Based on the real data set of an MSWI power plant in Beijing, the validity of the proposed method is verified. Full article
(This article belongs to the Special Issue Novel and Scalable Technologies for Sustainable Waste Management)
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14 pages, 308 KiB  
Article
Recycling of Discarded Mattresses Through Extended Producer Responsibility: Is It More Cost-Effective than Incineration?
by Bram Faber and Raymond Gradus
Sustainability 2025, 17(12), 5542; https://doi.org/10.3390/su17125542 - 16 Jun 2025
Viewed by 725
Abstract
About half of the discarded mattresses in the Netherlands are recycled, and the other half are incinerated. Based on a recently implemented sustainability measure of extended producer responsibility, the recycling rate should increase to 75% in 2028. Thereby, a recycling fee of EUR [...] Read more.
About half of the discarded mattresses in the Netherlands are recycled, and the other half are incinerated. Based on a recently implemented sustainability measure of extended producer responsibility, the recycling rate should increase to 75% in 2028. Thereby, a recycling fee of EUR 12.5 per mattress should be introduced to finance the infrastructure to increase recycling. This study investigates the potential cost-effectiveness of mattress recycling through the reuse of materials, compared to the incineration of mattresses in Dutch energy-to-waste plants. The benefits of recycling include the avoidance of CO2 that would otherwise be released by incineration and the displacement of virgin material that would otherwise be used by producers as raw material. However, there are also significant costs associated with the collection and recycling process of complex products such as mattresses. Taking all factors into account, the cost of saving one ton of CO2 through mattress recycling is EUR 138. This is higher than alternatives such as wind energy, ETS prices, or carbon capture and storage. If the replacement energy is fully CO2-neutral or the recycling fee is lower, the costs of one ton of CO2 decrease but are still higher than most alternatives. Full article
(This article belongs to the Section Waste and Recycling)
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9 pages, 2757 KiB  
Article
Ergothioneine Circulation in Mushroom Cultivation Using Food Waste Recycling
by Ryota Kataoka, Ami Nigaki, Babla Shingha Barua and Ko Yamashita
Recycling 2025, 10(3), 91; https://doi.org/10.3390/recycling10030091 - 6 May 2025
Viewed by 714
Abstract
Current food production systems generate and incinerate significant amounts of organic waste, which increases costs and energy consumption. In this study, we show that food waste, including food loss, can be used for mushroom cultivation. We also developed a new mushroom culture medium [...] Read more.
Current food production systems generate and incinerate significant amounts of organic waste, which increases costs and energy consumption. In this study, we show that food waste, including food loss, can be used for mushroom cultivation. We also developed a new mushroom culture medium to replace conventional sawdust. Oyster mushrooms cultivated using food waste, including food loss, as the primary component contain higher levels of ergothioneine than that in the oyster mushrooms grown using sawdust, which has an antioxidant effect. We found that the proportion of nitrogen derived from animal protein in the mushroom culture medium influences ergothioneine content in fruiting bodies. We showed that irradiation with blue LEDs might produce mushrooms with a higher ergothioneine content than T-2 media. Furthermore, we established that ergothioneine is absorbed by the plant body. We aimed to develop an agricultural technology using food waste, including food loss, as growing media for mushrooms. Ultimately, we hope to create a regional cyclical food production system centered on mushroom cultivation, using food waste, including food loss, to promote microcirculation. Full article
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32 pages, 17673 KiB  
Article
Illegal Abandoned Waste Sites (IAWSs): A Multi-Parametric GIS-Based Workflow for Waste Management Planning and Cost Analysis Assessment
by Alfonso Valerio Ragazzo, Alessandro Mei, Sara Mattei, Giuliano Fontinovo and Mario Grosso
Earth 2025, 6(2), 33; https://doi.org/10.3390/earth6020033 - 1 May 2025
Viewed by 674
Abstract
The occurrence of illegal waste activities is a worldwide problem, due to improper actions and inadequate services across many territories. Geographical Information Systems (GISs) software plays a crucial role in optimizing waste management and determining the shortest route paths for waste transportation. This [...] Read more.
The occurrence of illegal waste activities is a worldwide problem, due to improper actions and inadequate services across many territories. Geographical Information Systems (GISs) software plays a crucial role in optimizing waste management and determining the shortest route paths for waste transportation. This work focuses on the development of a GIS-based workflow for the detection of Illegal Abandoned Waste Sites (IAWSs) and waste management planning. The integration of remote/ground sensing activities, geospatial data, and models within a GIS framework is a useful practice for conducting cost analysis and supporting the development of efficient waste management plans. Firstly, available satellite images are employed in a baseline assessment, combining ancillary and remote sensing data. As a result of satellite monitoring, a ground-piloted survey is carried out by checking the potential-IAWSs density map retrieved from the satellite pre-recognition phase. Hence, a total of 171 ground points are geo-localized and spatialized, according to qualitative on-site products and 2.5D volume analysis. Consequently, distances from illegal dumping sites to proper disposal plants are calculated, achieving the shortest route paths as geospatial information. From these data, a Functional Unit (FU) of 1 ton of mixed waste plus 381.6 kg of inert material is determined, a fundamental stage for comparing different cost analysis processes in similar contexts. By using a GIS-based workflow, a cost analysis assessment is provided, aiming to support principal activities such as waste transportation and disposal to the proper plant (e.g., landfill or incineration). In conclusion, spatial data analysis results are fundamental in managing illegal abandoned waste sites, helping to establish a cost analysis assessment. Full article
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39 pages, 1475 KiB  
Review
The Integration of Carbon Capture, Utilization, and Storage (CCUS) in Waste-to-Energy Plants: A Review
by Luigi Acampora, Serena Grilletta and Giulia Costa
Energies 2025, 18(8), 1883; https://doi.org/10.3390/en18081883 - 8 Apr 2025
Cited by 1 | Viewed by 2290
Abstract
This paper provides a comprehensive review of the integration of carbon capture, utilization, and storage (CCUS) technologies in waste-to-energy (WtE) plants, specifically focusing on incineration, the most adopted process for managing residual waste fractions that cannot be recycled. The review examines the current [...] Read more.
This paper provides a comprehensive review of the integration of carbon capture, utilization, and storage (CCUS) technologies in waste-to-energy (WtE) plants, specifically focusing on incineration, the most adopted process for managing residual waste fractions that cannot be recycled. The review examines the current CO2 capture technologies, including the widely used monoethanolamine (MEA) absorption method, and explores emerging alternatives such as molten carbonate fuel cells and oxyfuel combustion. Additionally, the paper discusses the management options for the captured CO2, exploring both storage (CCS) and utilization (CCU) options, with a focus on current storage projects involving CO2 from WtE plants and the potential for its use in sectors like chemicals, construction materials, and synthetic fuels. Currently, only four large-scale WtE plants worldwide have successfully implemented carbon capture technologies, with a combined capacity of approximately 78,000 tons of CO2 per year. However, numerous feasibility studies and pilot-scale projects are ongoing, particularly in northern Europe, with countries such as Norway, the Netherlands, Sweden, the United Kingdom, and Finland leading the way in the development of CO2 capture, storage, and utilization strategies within the WtE sector. The paper further discusses techno-economic issues for CCUS implementation, including energy demands and associated costs. The use of MEA systems in WtE plants leads to significant energy penalties, reducing plant efficiency by up to 40%. However, alternative technologies, such as advanced amines and calcium looping, could provide more cost-effective solutions by improving energy efficiency and reducing the overall costs. Life cycle assessment studies indicate that CCUS has the potential to significantly reduce CO2 emissions, but the achievable environmental benefits depend on factors such as energy consumption, process efficiency, and system integration. Overall, while the implementation of CCUS in WtE plants presents CO2 mitigation potential and may also be exploited to achieve other benefits, energy requirements and economic viability remain challenging. Full article
(This article belongs to the Section B3: Carbon Emission and Utilization)
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20 pages, 4798 KiB  
Article
Solutions for Energy and Raw Material Recovery from Sewage Sludge Within the Concept of Circular Economy
by Elena Pop, Lucian Mihăescu, Carmen Anca Safta, Horațiu Lucian Pop, Gabriel Paul Negreanu and Ionel Pîșă
Sustainability 2025, 17(7), 3181; https://doi.org/10.3390/su17073181 - 3 Apr 2025
Viewed by 777
Abstract
Wastewater treatment plants traditionally dispose of sludge using the method of landfilling and incineration, with both being carbon-intensive and environmentally harmful. Converting sludge into energy or reusable materials avoids landfills or incineration, helping reduce the volume of waste and associated pollution. Sludge treatment [...] Read more.
Wastewater treatment plants traditionally dispose of sludge using the method of landfilling and incineration, with both being carbon-intensive and environmentally harmful. Converting sludge into energy or reusable materials avoids landfills or incineration, helping reduce the volume of waste and associated pollution. Sludge treatment with energy recovery can offset fossil fuel use, further reducing the carbon footprint of sewage treatment processes. This research explores ways to recover energy from sewage sludge, a byproduct of wastewater treatment that is often considered waste. Transforming sludge into valuable resources aligns with the principles of the circular economy, where waste streams are repurposed, minimizing environmental impact and enhancing resource efficiency. In this paper, a method is presented to reduce the volume of wastewater sludge by drying it in a hot flue gas stream at 700 °C. The energy of the exhaust gas is recovered in an organic Rankine cycle system, which powers the wastewater treatment facilities themselves, making them more self-sustaining. Full article
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22 pages, 1127 KiB  
Article
Evaluating GHG Emissions and Renewable Energy Use in the Italian Energy Sector: Monitoring, Reporting, and Objectives
by Stefano Castelluccio, Silvia Fiore and Claudio Comoglio
Environments 2025, 12(2), 55; https://doi.org/10.3390/environments12020055 - 6 Feb 2025
Cited by 1 | Viewed by 1050
Abstract
This study investigates the greenhouse gas (GHG) and renewable energy use reporting practices among thermal power plants (TPPs), waste incinerators (WIs), and hydropower plants (HPPs) in Italy, as reflected in their EMAS environmental statements. The analysis focuses on GHG emissions (Scope 1, 2, [...] Read more.
This study investigates the greenhouse gas (GHG) and renewable energy use reporting practices among thermal power plants (TPPs), waste incinerators (WIs), and hydropower plants (HPPs) in Italy, as reflected in their EMAS environmental statements. The analysis focuses on GHG emissions (Scope 1, 2, and 3) and renewable energy utilization reporting, and on the objectives set by the companies for reducing emissions and fossil fuels use. TPPs and WIs reported positive Scope 1 emissions extensively but reporting on Scope 2 and Scope 3 resulted inconsistent for all facilities. Negative emissions reporting was generally lacking, except for HPPs. Renewable energy use reporting was also limited, especially in TPPs and WIs, despite some facilities producing energy from renewable sources. The study also evaluated the objectives set by the companies on GHG reduction and renewable energy use increase, finding that GHG reduction was prioritized over renewable energy use. However, both were often a secondary goal integrated into planned operational improvements. The findings highlight that, to ensure transparency of sustainability data and the possibility of performances benchmarking in the energy production sector, there is the need for defining stronger reporting guidelines on GHG emissions, especially regarding Scope 3 emissions, and to prioritize increasing the share of renewable energy among strategic objectives. Future research should investigate factors affecting reporting behavior and the barriers to renewable energy adoption in fossil fuel-reliant sectors. Full article
(This article belongs to the Special Issue Greenhouse Gas Emission Reduction and Green Energy Utilization)
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23 pages, 3017 KiB  
Article
Advancing Sustainable Energy: Environmental and Economic Assessment of Plastic Waste Gasification for Syngas and Electricity Generation Using Life Cycle Modeling
by Muhammad Hassan Javed, Anees Ahmad, Mohammad Rehan, Farayi Musharavati, Abdul-Sattar Nizami and Mohammad Ilyas Khan
Sustainability 2025, 17(3), 1277; https://doi.org/10.3390/su17031277 - 5 Feb 2025
Cited by 5 | Viewed by 2748
Abstract
The explosion of plastic waste generation, approaching 400 million tons per year, has created a worldwide environmental crisis that conventional waste management systems cannot handle. This problem can be solved through gasification, which converts nonrecyclable plastics to syngas with potential applications in electricity [...] Read more.
The explosion of plastic waste generation, approaching 400 million tons per year, has created a worldwide environmental crisis that conventional waste management systems cannot handle. This problem can be solved through gasification, which converts nonrecyclable plastics to syngas with potential applications in electricity generation and synthetic fuel production. This study investigates whether syngas production from plastic waste by gasification is environmentally and economically feasible. Environmental impacts were assessed through a life cycle assessment framework using a life cycle impact assessment approach, ReCiPe 2016, with 10 midpoint/endpoint categories. Midpoint results of the baseline scenario with grid-mix electricity revealed climate change (GWP) of 775 kg CO2 equivalent and fossil depletion potential (FDP) of 311 kg oil equivalent per ton of plastic waste. Meanwhile, a solar scenario showed GWP as 435 kg CO2 equivalent and FDP as 166 kg oil equivalent per ton of plastic waste. Switching to solar energy cut GWP 44% and FDP 47%, respectively. However, the tradeoffs were higher human toxicity potential (HTP) and marine ecotoxicity potential (METP) due to upstream material extraction of renewable systems, respectively. Among environmental performance drivers, electricity inputs and operating materials were identified through sensitivity and uncertainty analyses. Syngas production from a plant of 50 tons per day can yield electricity sales revenue of USD 4.79 million, excluding USD 4.05 million in operational expenditures. Financial indicators like a 2.06-year payback period, USD 5.32 million net present value over a 20-year project life, and 38.2% internal rate of return indicate the profitability of the system. An external cost analysis showed emissions-related costs of USD 26.43 per ton of plastic waste processed, dominated by CO2 and NOx emissions. Despite these costs, the avoided impacts of less landfilling/incineration and electricity generation support gasification. Gasification should be promoted as a subsidy and incentive by policymakers for wider adoption and integration into municipal waste management systems. Findings show it can be adapted to global sustainability goals and circular economy principles while delivering strong economic returns. The study findings also contribute to several Sustainable Development Goals (SDGs), for instance, SDG 7 by promoting clean energy technologies, SDG 12 by implementing circular economy, and SDG 13 by reducing greenhouse gas (GHG) emissions. Full article
(This article belongs to the Section Development Goals towards Sustainability)
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15 pages, 5312 KiB  
Article
Iron Oxide Scale Formation Mechanism and Anti-Corrosion Technology from Induction Remelting of Boiler Coating in Waste Incineration Power Plant
by Zuopeng Qu and Xinli Tian
Molecules 2025, 30(3), 689; https://doi.org/10.3390/molecules30030689 - 4 Feb 2025
Viewed by 834
Abstract
High-frequency induction welding technology represents the development direction of the high-temperature corrosion protection technology for the heating surfaces of the boiler “four tubes”. However, when the high-frequency induction coil heats and remelts the coating on the tube’s outer wall, the tube’s inner wall [...] Read more.
High-frequency induction welding technology represents the development direction of the high-temperature corrosion protection technology for the heating surfaces of the boiler “four tubes”. However, when the high-frequency induction coil heats and remelts the coating on the tube’s outer wall, the tube’s inner wall is also heated, causing an iron oxide scale to form on the tube’s inner wall. When the remelting temperature rises and the temperature of the tube’s inner wall exceeds 580 °C, three layers of oxide films, FeO, Fe3O4, and Fe2O3 are arranged in sequence from the substrate surface of the tube’s inner wall to the outside, with a thickness ratio of approximately 1:10:100. From the XRD spectra of tube iron oxide scale, it can be seen that the oxidation of the tube. The skin is mainly composed of Fe3O4, with a certain amount of Fe2O3 and trace amounts of FeO. The iron in the diffraction peak originates from the metal matrix. However, when the remelting temperature continues to rise and the temperature of the tube’s inner wall exceeds 580 °C, the oxide film begins to thicken significantly, that is, the oxide film begins to transform into an oxide scale. Under the continuous action of high-temperature induction remelting, the reaction between iron and oxygen is accelerated, but because the oxygen ions of water slowly diffuse through two outer layers of oxide films, with a low oxygen concentration. Although the FeO film is thin, it has a loose structure and numerous lattice defects, is unstable and easy to decompose, and easily peels off from the tube’s inner wall. For a pipe wall thickness of 5 mm, if the thinning rate of the inner wall caused by detachment reaches 0.8 mm/year, it is highly likely to cause pipe burst accidents within 4–5 years. The influence of the iron oxide scale on the performance of the tube’s inner wall was evaluated by testing indexes, such as surface hardness and decarburization layer depth. Although the oxide scale reduces the surface hardness of the tube’s inner wall, the surface decarburization layer is very thin, so the effect on the mechanical properties of the tube’s substrate is limited. The technology of inhibiting the formation of the iron oxide scale in induction remelting is briefly introduced. During the high-frequency remelting process of water-cooled walls, as the tube bank moves forward relative to the high-frequency heating coil, nitrogen protection is used to suppress the formation of oxide scale, effectively eliminating the troubles caused by high-frequency induction remelting and achieving the goal of improving the service life of the tube bank. This technology of the nitrogen protection method is used to inhibit the formation of iron oxide scale, not only inhibiting the formation of the iron oxide scale on the tube inner wall and the back of the tube bundle, with remarkable experimental results and broad application prospects. Full article
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20 pages, 2778 KiB  
Article
Enhancing Utilization of Municipal Solid Waste Bottom Ash by the Stabilization of Heavy Metals
by Filip Kokalj, Vesna Alivojvodić, Luka Lešnik, Nela Petronijević, Dragana Radovanović and Niko Samec
Sustainability 2025, 17(3), 1078; https://doi.org/10.3390/su17031078 - 28 Jan 2025
Cited by 1 | Viewed by 1239
Abstract
Waste-to-energy (WtE) is a key part of modern waste management. In the European Union, approximately 500 WtE plants process more than 100 million tons of waste yearly, while globally, more than 2700 plants handle over 500 million tons. Roughly 20% of the waste [...] Read more.
Waste-to-energy (WtE) is a key part of modern waste management. In the European Union, approximately 500 WtE plants process more than 100 million tons of waste yearly, while globally, more than 2700 plants handle over 500 million tons. Roughly 20% of the waste processed is bottom ash (BA). However, this ash can contain heavy metals in concentrations that may render it hazardous. This paper presents a study focusing on stabilizing municipal solid waste incineration BA using simple and industrially viable treatments. The Slovenian WtE plant operator wishes to install the stabilization process; thus, the samples obtained from the plant were treated (1) with a CO2 gas flow, (2) with water spraying, and (3) with a combination of water spraying and a CO2 gas flow under laboratory conditions. Thermodynamic calculations were applied to define potential reactions during the treatment processes in the temperature range from 0 to 100 °C and to define the equilibrium composition of the treated ash with additions of CO2 and water. The standard leaching test EN 12457-4 of treated ash shows a reduction of over 40% in barium concentration and over 30% in lead concentration in leachates. Full article
(This article belongs to the Section Waste and Recycling)
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23 pages, 3423 KiB  
Article
Application of a Mixture of Fly Ash and Solid Waste from Gas Treatment from Municipal Solid Waste Incineration in Cement Mortar
by Alina Pietrzak, Malgorzata Ulewicz, Ewa Kozień and Jacek Pietraszek
Materials 2025, 18(3), 481; https://doi.org/10.3390/ma18030481 - 21 Jan 2025
Cited by 2 | Viewed by 907
Abstract
This paper analyzes the effective use of a mixture of fly ash (MSWI-FA) and solid waste from flue gas treatment (MSWI-SW), which are by-products of the municipal waste incineration process. MSWI-FA (19 01 13*) and MSWI-SW (19 01 07*) are classified as hazardous [...] Read more.
This paper analyzes the effective use of a mixture of fly ash (MSWI-FA) and solid waste from flue gas treatment (MSWI-SW), which are by-products of the municipal waste incineration process. MSWI-FA (19 01 13*) and MSWI-SW (19 01 07*) are classified as hazardous waste due to their toxic metal content and leaching potential, and currently lack practical applications, unlike slag and bottom ash (19 01 12). This study tested these wastes as partial substitutes for natural sand within a range of 0–20% of cement mass. Statistical analysis of the experimental results allowed the creation of good quality models predicting the effect of substitution additives on compressive strength and flexural strength (correlation 0.91 and 0.93, respectively). The mixture with the highest share of substitution additives (40% = 20% + 20%) was characterized by a decrease in compressive strength by 1.3% and flexural strength by 25.8%. Cement mortars synthesized with the waste mixture (up to 20% of each component) showed slightly lower consistency and water absorption than the control mortars. After the frost resistance tests (25 cycles), the flexural and compressive strength showed ambiguous behavior, showing both increases and decreases, indicating that the percentage of waste components alone is an insufficient set of factors for predicting these strength properties. The concentration of metal ions, i.e., Zn, Cu, Pb, Ni, Cu, and Cr, in the eluate after the leaching tests did not exceed the legal levels of pollutants introduced into waters, with the exception of barium. However, its content did not exceed the permissible levels required for waste intended for landfill. Using the mixing plant for this waste in the amount of 20% each, we save about EUR 10 in the cost of purchasing sand (which is 13% of the production costs of 1 m3) and EUR 8 in the cost of environmental fees when producing 1 m3 of mortar. The proposed technology is compatible with the objectives of a sustainable economy. Full article
(This article belongs to the Section Construction and Building Materials)
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16 pages, 1291 KiB  
Article
Environmental Evaluation of Chemical Plastic Waste Recycling: A Life Cycle Assessment Approach
by Giuliana Vinci, Laura Gobbi, Daniela Porcaro, Sara Pinzi, Miguel Carmona-Cabello and Marco Ruggeri
Resources 2024, 13(12), 176; https://doi.org/10.3390/resources13120176 - 20 Dec 2024
Cited by 1 | Viewed by 3092
Abstract
Due to the high environmental burden of plastics, this study aimed to evaluate the environmental performance of chemical recycling of plastic waste through Life Cycle Assessment (LCA), focusing on pyrolysis oil production as the primary output. A pyrolysis plant in Almería, Spain, was [...] Read more.
Due to the high environmental burden of plastics, this study aimed to evaluate the environmental performance of chemical recycling of plastic waste through Life Cycle Assessment (LCA), focusing on pyrolysis oil production as the primary output. A pyrolysis plant in Almería, Spain, was chosen as a case study. The results indicate that the production of 1 L of pyrolysis oil from plastic waste generates about 0.032 kg CO2 eq and a water consumption of 0.031 m3, with other impact categories registering values of less than 0.1 kg/L or 0.01 m2a crop eq/L, reducing impacts in 17 out of 18 categories compared to fossil diesel. In addition, its chemical and physical properties, close to those of fossil diesel, suggest its suitability for internal combustion engines, although as a blend rather than a complete substitute. Chemical recycling also appears to be more environmentally favorable than incineration and landfilling in all 18 impact categories, achieving significant benefits, including a reduction in global warming of −3849 kg CO2 eq/ton, ionizing radiation of −22.4 kBq Co-60 eq/ton, and fossil resource consumption of −1807.5 kg oil eq/ton. These results, thus, highlight the potential dual role of chemical recycling of plastic waste, both in mitigating environmental impacts and in supporting circular economy goals by reducing demand for virgin plastics. However, although it appears to be a promising technology, challenges associated with high energy requirements, raw material variability, and scale infrastructure still need to be addressed to ensure industrial competitiveness and significant environmental benefits. Full article
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