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20 pages, 1974 KB  
Article
Structural Performance of Textile-Reinforced Concrete Sandwich Panels Utilizing GFRP Shear Connectors
by Lukas Steffen, Ismael Viejo, Belén Hernández-Gascón, Mario Stelzmann, Klaus Holschemacher and Robert Böhm
Constr. Mater. 2025, 5(4), 92; https://doi.org/10.3390/constrmater5040092 - 18 Dec 2025
Abstract
Textile-reinforced concrete (TRC) sandwich panels with lightweight cores are a promising solution for sustainable and slender building envelopes. However, their structural performance depends strongly on the shear connection between the outer shells. This study investigates the flexural behavior of TRC sandwich panels with [...] Read more.
Textile-reinforced concrete (TRC) sandwich panels with lightweight cores are a promising solution for sustainable and slender building envelopes. However, their structural performance depends strongly on the shear connection between the outer shells. This study investigates the flexural behavior of TRC sandwich panels with glass fiber-reinforced polymer (GFRP) rod connectors under four-point bending. Three full-scale specimens were manufactured with high-performance concrete (HPC) face layers, an expanded polystyrene (EPS) core, and 12 mm GFRP rods as shear connectors. The panels were tested up to failure, with measurements of load–deflection behavior, crack development, and interlayer slip. Additionally, a linear-elastic finite element model was developed to complement the experimental campaign, capturing the global stiffness of the system and providing complementary insight into the internal stress distribution. The experimental results revealed stable load-bearing behavior with ductile post-cracking response. A degree of composite interaction of γ = 0.33 was obtained, indicating partially composite action. Slip measurements confirmed effective shear transfer by the GFRP connectors, while no brittle failure or connector rupture was observed. The numerical analysis confirmed the elastic response observed in the tests and highlighted the key role of the GFRP connectors in coupling the TRC shells, extending the interpretation beyond experimental results. Overall, the study demonstrates the potential of TRC sandwich panels with mechanical connectors as a safe and reliable structural solution. Full article
15 pages, 6845 KB  
Article
Drop Hammer Impact Test on Concrete Well Walls After Combined Action of Compressive Load and Sulfate Erosion
by Tongxing Guo, Guoqiang Xu, Wei Zhang and Chenggang Shen
Buildings 2025, 15(24), 4578; https://doi.org/10.3390/buildings15244578 - 18 Dec 2025
Abstract
The long-term safety of concrete shaft walls in deep mines faces severe challenges from the coupled effects of stress, chemical erosion, and dynamic disturbances. This study conducted coupled loading and sulfate erosion tests on concrete and investigated its dynamic response using drop-weight impact [...] Read more.
The long-term safety of concrete shaft walls in deep mines faces severe challenges from the coupled effects of stress, chemical erosion, and dynamic disturbances. This study conducted coupled loading and sulfate erosion tests on concrete and investigated its dynamic response using drop-weight impact tests. The failure modes, impact force time-history curves, and strain time-history curves of concrete under different erosion ages and load levels were analyzed. The SEM observations revealed the microstructure of the concrete. Results indicate that increasing drop height exacerbates specimen failure and elevates peak impact force and strain, while simultaneously shortening the impact duration. Compared to SL20, SL40 exhibited lower peak impact force and higher peak strain under long-term combined loading and sulfate erosion. This reveals that larger loads accelerate internal damage within concrete under erosive conditions. This study provides theoretical and experimental bases for the long-term safety and impact resistance of well wall concrete. Full article
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30 pages, 12727 KB  
Article
Regionalized Assessment of Urban Lake Ecosystem Health in China: A Novel Framework Integrating Hybrid Weighting and Adaptive Indicators
by Xi Weng, Dongdong Gao, Xiaogang Tian, Tianshan Zeng, Hongle Shi, Wanping Zhang, Mingkun Guo, Rong Su and Hanxiao Zeng
Sustainability 2025, 17(24), 11381; https://doi.org/10.3390/su172411381 - 18 Dec 2025
Abstract
Urban lakes are essential for ecological balance and urban development. This study developed a comprehensive framework to evaluate the ecosystem health of urban lakes in China. Nineteen representative lakes from four lake zones were examined using three decades of remote-sensing data combined with [...] Read more.
Urban lakes are essential for ecological balance and urban development. This study developed a comprehensive framework to evaluate the ecosystem health of urban lakes in China. Nineteen representative lakes from four lake zones were examined using three decades of remote-sensing data combined with hydrological, water-quality, and aquatic–biological investigations. An extended DPSIR model guided the selection of 52 indicators, and a hierarchical weighting scheme was used: the analytic hierarchy process determined criterion-level weights, while principal component analysis with Softmax normalization was used for indicator-level weights. The established index system was applied to Xuanwu Lake and Erhai Lake, and an obstacle-degree model was used to identify key ecological constraints from 2010 to 2020. Results showed that urban lakes in the Yunnan–Guizhou Plateau and Eastern Plain zones were mainly constrained by eutrophication and intensive urbanization, with state- and impact-related indicators contributing most to the health index. The framework captured the decline of Xuanwu Lake, driven by poor water exchange and external nutrient loading, and its subsequent improvement following governance interventions, as well as the post-2014 degradation of Erhai Lake driven by climate-induced hydrological stress and non-point source pollution, providing a practical tool for diagnosing constraints and supporting adaptive, region-specific lake management. Full article
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24 pages, 4106 KB  
Article
Optimizing Structural Parameters of Load Distributive Compression Anchor for Enhanced Grout Performance in Deep Excavations
by Erchao Fu, Wei Yao, Xianqi Zhou, Lyuliang Lin and Jin Yu
Processes 2025, 13(12), 4092; https://doi.org/10.3390/pr13124092 - 18 Dec 2025
Abstract
Prestressed flexible support systems have become essential in deep excavation engineering, with the load distributive compression anchor (LDCA) widely adopted to enhance load-bearing performance through effective load dispersion among multiple anchoring units. Structural parameters of the anchor, particularly perforation ratio and height-to-diameter ratio, [...] Read more.
Prestressed flexible support systems have become essential in deep excavation engineering, with the load distributive compression anchor (LDCA) widely adopted to enhance load-bearing performance through effective load dispersion among multiple anchoring units. Structural parameters of the anchor, particularly perforation ratio and height-to-diameter ratio, play a critical role in determining the mechanical behavior of the surrounding grout. In this study, grout located 500 mm behind the anchor body was selected as the test specimen. Unconfined compression tests were conducted to evaluate the ultimate load-bearing capacity under varying anchor configurations. Based on experimental measurements, a numerical simulation model was established and calibrated to investigate the internal stress distribution of the grout under different perforation ratios and height-to-diameter ratios. Results indicate that the perforation ratio significantly influences both the magnitude and location of stress peaks within the grout, with higher perforation ratios shifting the x-directional stress peak toward the anchor orifice and gradually reducing ultimate load-bearing capacity. Reducing the height-to-diameter ratio leads to a more uniform stress distribution, mitigating stress concentration while maintaining near-constant load-bearing capacity, although it increases anchor deformation. Optimal perforation ratio ranges were determined as [11%, 23%], [31%, 37%], and [42%, 50%] for anchors 1, 2, and 3, respectively, and the recommended height-to-diameter ratio is [15%, 17%]. The integration of experimental testing and numerical simulation provides quantitative insights into the effects of anchor design on grout performance, offering practical guidance for optimizing LDCA structures in deep excavation projects. Full article
(This article belongs to the Section Petroleum and Low-Carbon Energy Process Engineering)
27 pages, 1934 KB  
Article
Mechanical Response of Supporting Unit with Continuous Mining and Continuous Backfilling Method in Close Distance Coal Seams
by Guozhen Zhao, Hao Wu and Jiaqi Zhang
Energies 2025, 18(24), 6627; https://doi.org/10.3390/en18246627 - 18 Dec 2025
Abstract
In the process of continuous mining and continuous backfilling (CMCB) in close-distance coal seams, the supporting unit (CMCBSU), composed of coal pillar and filling body, is affected by mining-induced disturbances from adjacent coal seams. This study establishes a mechanical model for the CMCBSU, [...] Read more.
In the process of continuous mining and continuous backfilling (CMCB) in close-distance coal seams, the supporting unit (CMCBSU), composed of coal pillar and filling body, is affected by mining-induced disturbances from adjacent coal seams. This study establishes a mechanical model for the CMCBSU, revealing that the coordination of the CMCBSU depends on the similarity degree of elastic modulus of the components. Subsequently, numerical simulations were conducted to analyze the stress conditions. The results showed that the σ1 and σ3 exhibited cyclic loading and unloading characteristics. Based on the stress paths, conventional triaxial compression tests were performed on coal (CTC-coal), filling body, and the CMCBSU, as well as triaxial cyclic loading and unloading tests on coal (TCLU-coal). The results indicated that coal exhibited significant brittleness, the filling body demonstrated strain-softening characteristics, and the CMCBSU showed strain-softening behavior. Hysteresis loops were observed in the elastic region of the TCLU-coal. The failure characteristics of the specimens indicated that the shear stress was the primary cause of specimen failure. After testing, the filling body exhibited radial fish-scale-like wrinkles on the specimen surface, the coal and the CMCBSU showed primary shear cracks. In the CMCBSU, the primary shear crack generated on the filling body side relates to that on the coal side. In contrast, secondary cracks on the filling body side rarely penetrate the coal side. Excluding the influence of internal weak planes on specimen failure, cyclic loading and unloading within the elastic region of the coal reduced its internal friction angle. Mechanical parameters indicate that the weaker load-bearing medium determined the load-bearing capacity of the CMCBSU, the medium with a higher elastic modulus primarily determined the CMCBSU’s resistance to elastic deformation, and the cyclic loading and unloading caused by CMCBSU in close-distance coal seams had minimal impact on the coal’s resistance to elastic deformation. Full article
15 pages, 498 KB  
Article
Thallium(I) Uptake and Accumulation by Wheat and Rice Plants
by Puu-Tai Yang, Hsin-Fang Chang, Liang-Sin Huang, Tsung-Ju Chuang and Shan-Li Wang
Agronomy 2025, 15(12), 2918; https://doi.org/10.3390/agronomy15122918 - 18 Dec 2025
Abstract
Thallium (Tl) is a highly toxic trace metal of increasing concern in agricultural soils. This study investigated the uptake, accumulation, and tissue-level distribution of Tl(I) in rice (Oryza sativa L.) and wheat (Triticum aestivum L.) grown in three agricultural soils differing [...] Read more.
Thallium (Tl) is a highly toxic trace metal of increasing concern in agricultural soils. This study investigated the uptake, accumulation, and tissue-level distribution of Tl(I) in rice (Oryza sativa L.) and wheat (Triticum aestivum L.) grown in three agricultural soils differing in soil pH and texture. In the seedling pot experiment (0–100 mg kg−1 soil Tl), plant Tl concentrations increased dose-dependently, and were at least an order of magnitude lower in the alkaline soil than in the acidic soils. Bioaccumulation factors of roots and shoots generally exceeded unity and declined with increasing Tl dose in acidic soils, consistent with uptake saturation and physiological stress at high exposure. To elucidate how soil Tl speciation and pH regulate Tl availability, X-ray absorption spectroscopy (XAS) was used; it showed that Tl(I)—sorbed on illite was the predominant species in all soils (89–95%), with a minor fraction (5–11%) associated with non-specific adsorption. In maturity pots (5 mg kg−1 soil Tl), both crops grown in the moderately acidic, coarse-textured soil translocated a small fraction of absorbed Tl to grains, with wheat and rice containing 0.24 and 0.10 mg kg−1 Tl, respectively. Comparatively, plants in the more acidic soil failed to reach maturity, and grain Tl was not detected in the alkaline soil. LA-ICP-MS mapping revealed Tl enrichment in the bran and embryo of rice and in the crease, bran, and embryo of wheat, indicating that unpolished grains may pose higher dietary exposure risks than polished products. Overall, these findings demonstrate the key roles of soil pH and mineral composition in governing soil Tl availability and plant Tl uptake, whereas plant transport processes regulate grain Tl loading. In the absence of food-safety standards for Tl, the results of this study underscore the need to better understand and mitigate Tl transfer from contaminated soils into human food chains via cereal crops. Full article
(This article belongs to the Special Issue Soil Pollution and Remediation in Sustainable Agriculture)
20 pages, 1888 KB  
Article
Experimental Study on the Creep Behavior and Permeability Evolution of Tuff Under Unloading Confining Pressure with Seepage–Stress Coupling Effects
by Wenlong Dong, Lijun Han, Zishuo Liu, Yijiang Zong, Jun Tang and Dalong Yang
Processes 2025, 13(12), 4089; https://doi.org/10.3390/pr13124089 - 18 Dec 2025
Abstract
The long-term stability of deep underground excavations near aquifer-bearing strata is primarily controlled by the time-dependent deformation and permeability changes in the surrounding rock mass under the combined effects of mechanical loading and groundwater seepage. This study experimentally investigates the creep behavior and [...] Read more.
The long-term stability of deep underground excavations near aquifer-bearing strata is primarily controlled by the time-dependent deformation and permeability changes in the surrounding rock mass under the combined effects of mechanical loading and groundwater seepage. This study experimentally investigates the creep behavior and permeability evolution of tuff specimens subjected to stepwise reductions in confining pressure under coupled seepage and stress conditions. Conventional triaxial compression tests were conducted to determine the peak strength at confining pressures of 10, 15, and 20 MPa. Subsequently, triaxial creep tests were performed, maintaining axial stress at 70% of the previously established peak strength, with a constant seepage pressure of 4 MPa, while progressively decreasing the confining pressure. The results clearly reveal a three-stage creep process—with instantaneous, steady-state, and accelerated phases—with the radial strain exceeding axial strain and ultimately dominating at failure. This indicates that failure is characterized by significant volumetric expansion. At the specified initial confining pressures of 10 MPa, 15 MPa, and 20 MPa, the tuff specimens exhibited volumetric strains of −1.332, −1.119, and −0.836 at failure, respectively. Permeability evolution depends on the creep stage, showing a pronounced increase during the accelerated creep phase that often surpasses the cumulative permeability changes observed earlier. The specimen’s permeability at failure increased by factors of 3.97, 3.21, and 3.61 compared to the initial stage of the experiment, respectively. Additionally, permeability evolution exhibits a strong functional relationship with volumetric strain, which can be effectively modeled using an exponential function. The experimental findings further indicate that, as the confining pressure is gradually reduced, the permeability evolves following a clear exponential trend. Additionally, a higher initial confining pressure slows the rate at which permeability increases. These findings clarify the three-stage creep behavior and the associated evolution of the permeability index in tuff under coupled seepage–stress conditions. Additionally, they present a quantitative model linking permeability to volumetric strain, offering both a theoretical foundation and a new approach for assessing the long-term stability risks of deep underground engineering projects. Full article
17 pages, 14285 KB  
Article
Seismic Performance of Concrete Square Column Confined by Five-Spiral Composite Stirrups
by Shanshan Sun, Tao Yu, Xiangyu Gao, Zhaoqiang Zhang, Tian Su and Zhixing Hao
Coatings 2025, 15(12), 1499; https://doi.org/10.3390/coatings15121499 - 18 Dec 2025
Abstract
In order to solve the problem of inadequate confinement provided by traditional rectangular stirrups in concrete square columns under stringent seismic fortification requirements, a spiral stirrup with a better constraint effect was used in the square columns in this study. Through a comprehensive [...] Read more.
In order to solve the problem of inadequate confinement provided by traditional rectangular stirrups in concrete square columns under stringent seismic fortification requirements, a spiral stirrup with a better constraint effect was used in the square columns in this study. Through a comprehensive analysis of test results, numerical simulations, and theoretical derivations, the seismic performance and shear capacity calculation methods of concrete square columns confined with five-spiral composite stirrups were investigated. This study provides pertinent technical data to facilitate the engineering application of such columns. The existing low-cycle repeated loading tests of 13 concrete square columns confined with five-spiral composite stirrups were collected and analyzed; some of these specimens were selected for finite element numerical simulation, and the simulation results were compared with the test results. The results indicate that the hysteresis curves and skeleton curves obtained from the numerical simulation agree well with the experimental curves, which verifies the rationality of the numerical simulation model proposed in this paper; post-peak load behavior reveals a pronounced compound confinement effect attributable to the five-spiral stirrups; during mid-to-late loading stages, the tensile stress in small spiral stirrups at intersections with larger spirals escalates rapidly, resulting in maximum transverse confinement within these areas. Based on the validated numerical simulation approach, a comprehensive analysis was performed to investigate the effects of axial compression ratio, shear-span ratio, spacing of small spiral stirrups, and diameter ratio of large-to-small spiral stirrups on the seismic performance of the specimens. The results demonstrate that when the spacing of large and small spiral stirrups is kept consistent, the specimens yield optimal strength and ductility. With the diameter of the central large-spiral stirrup fixed, either an increase or a decrease in the diameter of small spiral stirrups will induce varying degrees of reduction in both strength and ductility of the specimens. Furthermore, the five-spiral reinforced columns achieve the best overall seismic performance when the diameter of the central large spiral stirrup reaches the maximum allowable value for the cross-section, and the diameter of small spiral stirrups is set to one-third that of the large spiral stirrup. Finally, the shear mechanism and influencing factors of the shear capacity of the concrete square columns confined with five-spiral composite stirrups were discussed, and a practical formula for calculating the shear capacity of such columns was proposed. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
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16 pages, 2187 KB  
Article
Combined Mild Thermal Pretreatment and Bioaugmentation of Ammonia-Acclimatised Inoculum to Enhance Biomethanation of Poultry Manure
by Christos A. Tzenos, Antonios A. Lithourgidis, Dimitra S. Pitsikoglou, Maria-Athina Tsitsimpikou, Sotirios D. Kalamaras, Vasileios K. Firfiris, Ioannis A. Fotidis and Thomas A. Kotsopoulos
Energies 2025, 18(24), 6622; https://doi.org/10.3390/en18246622 - 18 Dec 2025
Abstract
Anaerobic digestion (AD) of poultry manure often faces ammonia inhibition due to its high nitrogen content. This study investigated a combined strategy involving mild thermal hydrolysis pretreatment and bioaugmentation with ammonia-acclimatised inoculum to enhance methane production and process stability under ammonia-stressed conditions. Batch [...] Read more.
Anaerobic digestion (AD) of poultry manure often faces ammonia inhibition due to its high nitrogen content. This study investigated a combined strategy involving mild thermal hydrolysis pretreatment and bioaugmentation with ammonia-acclimatised inoculum to enhance methane production and process stability under ammonia-stressed conditions. Batch biomethanation efficiency assays were first conducted to evaluate the effect of different hydrolysis conditions (55–70 °C, 30–60 min) on substrate methane yields and biodegradability. The optimal condition (70 °C for 60 min) increased methane potential by 8.7% compared to the untreated substrate. In addition, a mesophilic continuous stirred-tank reactor (CSTR) experiment was conducted using both non-hydrolysed and thermally hydrolysed poultry manure under hydraulic retention times of 25 and 30 days, across four operational phases: steady-state, ammonia toxicity, bioaugmentation recovery, and increased organic loading rate. CSTRs were subjected to ammonia stress (6500 mg NH4+-N L−1) to assess the effectiveness of an acclimatised bioaugmentation inoculum. Methane yields recovered up to 93% and 100% of pre-inhibition and ammonia-toxicity levels, respectively, accompanied by process stability while reaching 7280 mg NH4+-N L−1. The synergistic application of hydrolysis and bioaugmentation significantly improved substrate conversion and overall AD robustness. This integrated approach provides a viable and scalable strategy for optimising AD performance of nitrogen-rich feedstocks, enabling its future application in AD plants. Full article
(This article belongs to the Section B: Energy and Environment)
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19 pages, 3822 KB  
Article
Comparison of Artificial Neural Network-Based Fuzzy Logic Model and Analytical Model for the Prediction of Optimum Material Parameters in a Heat-Generating, Functionally Graded Solid Cylinder
by Ali Öztürk and Mustafa Tınkır
Appl. Sci. 2025, 15(24), 13259; https://doi.org/10.3390/app152413259 - 18 Dec 2025
Abstract
This study presents an artificial intelligence-based predictive framework as an efficient alternative to conventional analytical procedures for evaluating elastic–plastic thermal stresses in long functionally graded solid cylinders (FGSCs) subjected to uniform internal heat generation. A hybrid artificial neural network-based fuzzy logic (ANNBFL) model [...] Read more.
This study presents an artificial intelligence-based predictive framework as an efficient alternative to conventional analytical procedures for evaluating elastic–plastic thermal stresses in long functionally graded solid cylinders (FGSCs) subjected to uniform internal heat generation. A hybrid artificial neural network-based fuzzy logic (ANNBFL) model is developed to estimate dimensionless thermal load parameters at both the cylinder center and outer surface by learning from validated analytical reference solutions. The material properties, including yield strength, elastic modulus, thermal conductivity, and thermal expansion coefficient, are assumed to vary radially following a parabolic gradation law. Eight influential material parameters are incorporated as input variables to describe the coupled thermo-mechanical behavior of the FGSC. Multiple ANNBFL subnetworks are trained using analytically generated datasets and subsequently integrated into a unified prediction framework, enabling rapid and accurate stress field estimation without repeated analytical calculations. Model performance is systematically assessed by direct comparison with analytical solutions, demonstrating an overall prediction consistency of approximately 98.2%. The results confirm that the proposed ANNBFL approach provides a reliable, computationally efficient surrogate modeling tool for parametric evaluation and optimum material design of functionally graded cylindrical structures under thermal loading. Full article
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36 pages, 15395 KB  
Article
Numerical and Experimental Approaches for Mechanical Durability Assessment of an EV Battery Pack Case
by Hyun Soo Kim, Mingoo Cho, Changyeon Lee, Jaewoong Kim and Sungwook Kang
Materials 2025, 18(24), 5683; https://doi.org/10.3390/ma18245683 - 18 Dec 2025
Abstract
Electric vehicle (EV) battery pack cases (BPCs) must withstand mechanical loads such as impact, compression, and vibration to ensure structural integrity and passenger safety. This study evaluates the mechanical durability of a full-scale aluminum BPC using combined experimental testing and finite element analysis [...] Read more.
Electric vehicle (EV) battery pack cases (BPCs) must withstand mechanical loads such as impact, compression, and vibration to ensure structural integrity and passenger safety. This study evaluates the mechanical durability of a full-scale aluminum BPC using combined experimental testing and finite element analysis (FEA). A bottom impact test, 200 kN compression test, and power spectral density (PSD)-based random vibration test were conducted to simulate representative operating and handling conditions. The numerical model replicated boundary conditions and load profiles identical to the experiments, enabling a direct comparison of stress distribution and deformation characteristics. The results demonstrated that stress and displacement trends predicted by FEA closely matched experimental observations, with stress concentrations appearing at corner and frame junction regions and less than 1 mm deformation recorded under peak compression loading. Vibration responses were most pronounced in the vertical direction, without bolt loosening or structural damage. These results verify the reliability of the proposed BPC design and provide quantitative evidence supporting simulation-driven lightweight battery enclosure development. Full article
(This article belongs to the Special Issue High-Performance Materials for Energy Conversion)
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12 pages, 3755 KB  
Article
Impact of Design Variations and Infill Density in 3D-Printed PLA Components
by Pradeep Raja, Karthik Babu, Elif Kaynak and Oisik Das
Polymers 2025, 17(24), 3336; https://doi.org/10.3390/polym17243336 - 18 Dec 2025
Abstract
3D printing offers the ability to fabricate lightweight structural profiles with controlled infill and geometry. This study examines the mechanical behaviour of 3D-printed polylactic acid (PLA) structures with a 10% infill density under four load conditions (10, 15, 20, and 25 N). Four [...] Read more.
3D printing offers the ability to fabricate lightweight structural profiles with controlled infill and geometry. This study examines the mechanical behaviour of 3D-printed polylactic acid (PLA) structures with a 10% infill density under four load conditions (10, 15, 20, and 25 N). Four designs (M1, M2, M3, and M4), representing commonly used structural profiles found in beam and column applications, were analysed using ANSYS finite element simulations. Each design was evaluated under roller and nodal boundary conditions to study deformation, stress, and strain responses. Three-point flexural tests were also carried out on all four designs, and the measured peak flexural stress and apparent flexural modulus were compared with the simulated stiffness values. Both the simulations and experimental results showed that Design M3 exhibited the highest stiffness and more consistent behaviour compared to the other designs, while Design M4 showed higher deformation and lower bending resistance. Roller supports generally reduced deformation through better load distribution, whereas nodal supports increased local stiffness in selected designs. Although the magnitude of stiffness differed between simulation and experiment, the ranking of the designs remained consistent. Overall, the study confirms that the geometry plays an important role in their load-bearing performance, and the numerical model provides a reliable tool for comparing and selecting suitable designs before fabrication. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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24 pages, 13336 KB  
Article
Real-Time Zero-Sequence-Voltage Estimation and Fault-Tolerant Control for an Open-Winding Five-Phase Fault-Tolerant Fractional-Slot Concentrated-Winding IPM Motor Under Inter-Turn Short-Circuit Fault
by Ronghua Cui, Qingpeng Ji, Shitao Zhang and Huaxin Li
Sensors 2025, 25(24), 7655; https://doi.org/10.3390/s25247655 - 17 Dec 2025
Abstract
Inter-turn short-circuit (ITSC) faults in motor drives can induce substantial circulating currents and localized thermal stress, ultimately degrading winding insulation and compromising torque stability. To enhance the operational reliability of open-winding (OW) five-phase fault-tolerant fractional-slot concentrated-winding interior permanent-magnet (FTFSCW-IPM) motor drive systems, this [...] Read more.
Inter-turn short-circuit (ITSC) faults in motor drives can induce substantial circulating currents and localized thermal stress, ultimately degrading winding insulation and compromising torque stability. To enhance the operational reliability of open-winding (OW) five-phase fault-tolerant fractional-slot concentrated-winding interior permanent-magnet (FTFSCW-IPM) motor drive systems, this paper proposes a real-time fault-tolerant control strategy that provides current suppression and torque stabilization under ITSC conditions. Upon fault detection, the affected phase is actively isolated and connected to an external dissipative resistor, thereby limiting the fault-phase current and inhibiting further propagation of insulation damage. This reconfiguration allows the drive system to uniformly accommodate both open-circuit (OC) and ITSC scenarios without modification of the underlying control architecture. For OC operation, an equal-amplitude modulation scheme based on carrier-based pulse-width modulation (CPWM) is formulated to preserve the required magnetomotive-force distribution. Under ITSC conditions, a feedforward compensation mechanism is introduced to counteract the disturbance generated by the short-circuit loop. A principal contribution of this work is the derivation of a compensation term that can be estimated online using zero-sequence voltage (ZSV) together with measured phase currents, enabling accurate adaptation across varying ITSC severities. Simulation and experimental results demonstrate that the proposed method effectively suppresses fault-phase current, maintains near-sinusoidal current waveforms in the remaining healthy phases, and stabilizes torque production over a wide range of fault and load conditions. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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23 pages, 12295 KB  
Article
A Support End-Effector for Banana Bunches Based on Contact Mechanics Constraints
by Bowei Xie, Xinxiao Wu, Guohui Lu, Ziping Wan, Mingliang Wu, Jieli Duan and Lewei Tang
Agronomy 2025, 15(12), 2907; https://doi.org/10.3390/agronomy15122907 - 17 Dec 2025
Abstract
Banana harvesting relies heavily on manual labor, which is labor-intensive and prone to fruit damage due to insufficient control of contact forces. This paper presents a systematic methodology for the design and optimization of adaptive flexible end-effectors for banana bunch harvesting, focusing on [...] Read more.
Banana harvesting relies heavily on manual labor, which is labor-intensive and prone to fruit damage due to insufficient control of contact forces. This paper presents a systematic methodology for the design and optimization of adaptive flexible end-effectors for banana bunch harvesting, focusing on contact behavior and mechanical constraints. By integrating response surface methodology (RSM) with multi-objective genetic algorithm (MOGA) optimization, the relationships between finger geometry parameters and key performance metrics—contact area, contact stress, and radial stiffness—were quantified, and Pareto-optimal structural configurations were identified. Experimental and simulation results demonstrate that the optimized flexible fingers effectively improve handling performance: contact area increased by 13–28%, contact stress reduced by 45–56%, and radial stiffness enhanced by 193%, while the maximum shear stress on the fruit stalk decreased by 90%, ensuring harvesting stability during dynamic loading. The optimization effectively distributes contact pressure, minimizes fruit damage, and enhances grasping reliability. The proposed contact-behavior-constrained design framework enables passive adaptation to fruit morphology without complex sensors, offering a generalizable solution for soft robotic handling of fragile and irregular agricultural products. This work bridges the gap between bio-inspired gripper design and practical agricultural application, providing both theoretical insights and engineering guidance for automated, low-damage fruit harvesting systems. Full article
(This article belongs to the Special Issue Unmanned Farms in Smart Agriculture—2nd Edition)
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25 pages, 4569 KB  
Article
On Numerical and Analytical Investigation of the Effectiveness of Strengthening of Steel Columns—Case Study
by Jacek Szafran, Paulina Świątkiewicz and Paulina Kaszubska
Materials 2025, 18(24), 5667; https://doi.org/10.3390/ma18245667 - 17 Dec 2025
Abstract
In the context of growing environmental consciousness, the contemporary construction industry is placing significant emphasis on prolonging the functional lifespan of existing infrastructure. In the event of a modification in the utilisation of a building, an augmentation in the loads transferred to individual [...] Read more.
In the context of growing environmental consciousness, the contemporary construction industry is placing significant emphasis on prolonging the functional lifespan of existing infrastructure. In the event of a modification in the utilisation of a building, an augmentation in the loads transferred to individual elements, or a deterioration in the condition of the structure due to wear and tear, it is often necessary to implement measures for structural reinforcement. The present paper sets out an analysis of the effectiveness of strengthening a steel column manufactured from SHS120×120×5. It was posited that four distinct reinforcement variants could be achieved by the implementation of additional stiffening elements through the process of welding. The efficiency analysis was conducted employing two distinct methodologies. The geometrical imperfection method is employed using the IDEAStatiCa Member 25.0.4 software, whilst the analytical method is implemented through the use of guidelines presented in the literature. It was demonstrated that all of the proposed solutions were capable of meeting the required column capacity when the loads were increased. A comparison was made between the values of the critical forces and the members’ stresses, determined by the selected methods. A substantial discrepancy was identified between the critical force values derived from linear buckling analysis and those calculated using elastic Euler theory. The following discourse herein delineates the primary advantages and limitations of the two aforementioned methods. Full article
(This article belongs to the Section Construction and Building Materials)
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