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35 pages, 3218 KiB  
Article
Integrated GBR–NSGA-II Optimization Framework for Sustainable Utilization of Steel Slag in Road Base Layers
by Merve Akbas
Appl. Sci. 2025, 15(15), 8516; https://doi.org/10.3390/app15158516 (registering DOI) - 31 Jul 2025
Viewed by 177
Abstract
This study proposes an integrated, machine learning-based multi-objective optimization framework to evaluate and optimize the utilization of steel slag in road base layers, simultaneously addressing economic costs and environmental impacts. A comprehensive dataset of 482 scenarios was engineered based on literature-informed parameters, encompassing [...] Read more.
This study proposes an integrated, machine learning-based multi-objective optimization framework to evaluate and optimize the utilization of steel slag in road base layers, simultaneously addressing economic costs and environmental impacts. A comprehensive dataset of 482 scenarios was engineered based on literature-informed parameters, encompassing transport distance, processing energy intensity, initial moisture content, gradation adjustments, and regional electricity emission factors. Four advanced tree-based ensemble regression algorithms—Random Forest Regressor (RFR), Extremely Randomized Trees (ERTs), Gradient Boosted Regressor (GBR), and Extreme Gradient Boosting Regressor (XGBR)—were rigorously evaluated. Among these, GBR demonstrated superior predictive performance (R2 > 0.95, RMSE < 7.5), effectively capturing complex nonlinear interactions inherent in slag processing and logistics operations. Feature importance analysis via SHapley Additive exPlanations (SHAP) provided interpretative insights, highlighting transport distance and energy intensity as dominant factors affecting unit cost, while moisture content and grid emission factor predominantly influenced CO2 emissions. Subsequently, the Gradient Boosted Regressor model was integrated into a Non-Dominated Sorting Genetic Algorithm II (NSGA-II) framework to explore optimal trade-offs between cost and emissions. The resulting Pareto front revealed a diverse solution space, with significant nonlinear trade-offs between economic efficiency and environmental performance, clearly identifying strategic inflection points. To facilitate actionable decision-making, the Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) method was applied, identifying an optimal balanced solution characterized by a transport distance of 47 km, energy intensity of 1.21 kWh/ton, moisture content of 6.2%, moderate gradation adjustment, and a grid CO2 factor of 0.47 kg CO2/kWh. This scenario offered a substantial reduction (45%) in CO2 emissions relative to cost-minimized solutions, with a moderate increase (33%) in total cost, presenting a realistic and balanced pathway for sustainable infrastructure practices. Overall, this study introduces a robust, scalable, and interpretable optimization framework, providing valuable methodological advancements for sustainable decision making in infrastructure planning and circular economy initiatives. Full article
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23 pages, 4079 KiB  
Article
Investigation on the Bearing Characteristics and Bearing Capacity Calculation Method of the Interface of Reinforced Soil with Waste Tire Grid
by Jie Sun, Yuchen Tao, Zhikun Liu, Xiuguang Song, Wentong Wang and Hongbo Zhang
Buildings 2025, 15(15), 2634; https://doi.org/10.3390/buildings15152634 - 25 Jul 2025
Viewed by 265
Abstract
Geogrids are frequently utilized in engineering for reinforcement; yet, they are vulnerable to construction damage when employed on coarse-grained soil subgrades. In contrast, waste tire grids are more appropriate for subgrade reinforcement owing to their rough surfaces, integrated steel meshes, robust transverse ribs, [...] Read more.
Geogrids are frequently utilized in engineering for reinforcement; yet, they are vulnerable to construction damage when employed on coarse-grained soil subgrades. In contrast, waste tire grids are more appropriate for subgrade reinforcement owing to their rough surfaces, integrated steel meshes, robust transverse ribs, extended degradation cycles, and superior durability. Based on the limit equilibrium theory, this study developed formulae for calculating the internal and external frictional resistance, as well as the end resistance of waste tires, to ascertain the interface bearing properties and calculation techniques of waste tire grids. Based on this, a mechanical model for the ultimate pull-out resistance of waste-tire-reinforced soil was developed, and its validity was confirmed through a series of pull-out tests on single-sided strips, double-sided strips, and tire grids. The results indicated that the tensile strength of one side of the strip was approximately 43% of that of both sides, and the rough outer surface of the tire significantly enhanced the tensile performance of the strip; under identical normal stress, the tensile strength of the single-sided tire grid was roughly nine times and four times greater than that of the single-sided and double-sided strips, respectively, and the grid structure exhibited superior anti-deformation capabilities compared to the strip structure. The average discrepancy between the calculated values of the established model and the theoretical values was merely 2.38% (maximum error < 5%). Overall, this research offers technical assistance for ensuring the safety of subgrade design and promoting environmental sustainability in engineering, enabling the effective utilization of waste tire grids in sustainable reinforcement applications. Full article
(This article belongs to the Section Building Energy, Physics, Environment, and Systems)
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24 pages, 8575 KiB  
Article
Space Charge Structures on Spherical Hollow Electrodes
by Florin Enescu, Codrina Ionita, Dan Gheorghe Dimitriu and Roman Schrittwieser
Plasma 2025, 8(3), 30; https://doi.org/10.3390/plasma8030030 - 25 Jul 2025
Viewed by 203
Abstract
In this article, we present an overview of our investigations on the formation and behavior of space charge structures in an argon discharge plasma on gridded and smooth spherical hollow electrodes with and without orifices. Four experiments are described, in which we have [...] Read more.
In this article, we present an overview of our investigations on the formation and behavior of space charge structures in an argon discharge plasma on gridded and smooth spherical hollow electrodes with and without orifices. Four experiments are described, in which we have used the following: (1) one spherical gridded sphere with one orifice, (2) one hollow smooth stainless steel sphere with two opposing orifices, (3) two smooth polished stainless steel spherical electrodes without orifices, (4) two smooth polished stainless steel spherical electrodes with opposing orifices. The experiments were conducted at the University of Innsbruck in a stainless steel cylindrical chamber (the former Innsbruck DP machine—IDP), and at the Alexandru Ioan Cuza University of Iaşi (Romania) in a Pyrex Vacuum Chamber (PCH). As diagnostics, we have used mainly optical emission spectroscopy to determine electron temperature and density. Full article
(This article belongs to the Special Issue Feature Papers in Plasma Sciences 2025)
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22 pages, 4943 KiB  
Article
Machine Learning-Based Fatigue Life Prediction for E36 Steel Welded Joints
by Lina Zhu, Hongye Guo, Zongxian Song, Yong Liu, Jinling Peng and Jifeng Wang
Materials 2025, 18(15), 3481; https://doi.org/10.3390/ma18153481 - 24 Jul 2025
Viewed by 248
Abstract
E36 steel, widely used in shipbuilding and offshore structures, offers moderate strength and excellent low-temperature toughness. However, its welded joints are highly susceptible to fatigue failure. Cracks typically initiate at weld toes or within the heat-affected zone (HAZ), severely limiting the fatigue life [...] Read more.
E36 steel, widely used in shipbuilding and offshore structures, offers moderate strength and excellent low-temperature toughness. However, its welded joints are highly susceptible to fatigue failure. Cracks typically initiate at weld toes or within the heat-affected zone (HAZ), severely limiting the fatigue life of fabricated components. Traditional life prediction methods are complex, inefficient, and lack accuracy. This study proposes a machine learning (ML) framework for efficient fatigue life prediction of E36 welded joints. Welded specimens using SQJ501 filler wire on prepared E36 steel established a dataset from 23 original fatigue test data points. The dataset was expanded via Z-parameter model fitting, with data scarcity addressed using SMOTE. Pearson correlation analysis validated data relationships. After grid-optimized training on the augmented data, models were evaluated on the original dataset. Results demonstrate that the machine learning models significantly outperformed the Z-parameter formula (R2 = 0.643, MAPE = 16.15%). The artificial neural network (R2 = 0.972, MAPE = 4.45%) delivered the best overall performance, while the random forest model exhibited high consistency between validation (R2 = 0.888, MAPE = 6.34%) and testing sets (R2 = 0.897), with its error being significantly lower than that of support vector regression. Full article
(This article belongs to the Special Issue Microstructural and Mechanical Characteristics of Welded Joints)
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17 pages, 2256 KiB  
Article
Performance Analysis of Different Borehole Heat Exchanger Configurations: A Case Study in NW Italy
by Jessica Maria Chicco, Nicolò Giordano, Cesare Comina and Giuseppe Mandrone
Smart Cities 2025, 8(4), 121; https://doi.org/10.3390/smartcities8040121 - 21 Jul 2025
Viewed by 330
Abstract
The central role of heating and cooling in energy transition has been recognised in recent years, especially with geopolitical developments since February 2022 which demand an acceleration in deploying local energy sources to increase the resilience of the energy sector. Geothermal energy is [...] Read more.
The central role of heating and cooling in energy transition has been recognised in recent years, especially with geopolitical developments since February 2022 which demand an acceleration in deploying local energy sources to increase the resilience of the energy sector. Geothermal energy is a promising and vital option to optimize heating and cooling systems, promoting sustainability of urban environments. To this end, a proper design is of paramount importance to guarantee the energy performance of the whole system. This work deals with the optimization of the technical and geometrical characteristics of borehole heat exchangers (BHEs) as part of a shallow geothermal plant that is assumed to be integrated in an already operating gas-fired DH grid. Thermal performances of three different configurations were analysed according to the geological information that revealed an aquifer at −36 m overlying a poorly permeable marly succession. Numerical simulations validated the geological, hydrogeological, and thermo-physical models by back-analysing the experimental results of a thermal response test (TRT) on a pilot 150 m deep BHE. Five-year simulations were then performed to compare 150 m and 36 m polyethylene 2U, and 36 m steel coaxial BHEs. The coaxial configuration shows the best performance both in terms of specific power (74.51 W/m) and borehole thermal resistance (0.02 mK/W). Outcomes of the study confirm that coupling the best geological and technical parameters ensure the best energy performance and economic sustainability. Full article
(This article belongs to the Special Issue Energy Strategies of Smart Cities)
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15 pages, 4034 KiB  
Article
Electroluminescent Sensing Coating for On-Line Detection of Zero-Value Insulators in High-Voltage Systems
by Yongjie Nie, Yihang Jiang, Pengju Wang, Daoyuan Chen, Yongsen Han, Jialiang Song, Yuanwei Zhu and Shengtao Li
Appl. Sci. 2025, 15(14), 7965; https://doi.org/10.3390/app15147965 - 17 Jul 2025
Viewed by 246
Abstract
In high-voltage transmission lines, insulators subjected to prolonged electromechanical stress are prone to zero-value defects, leading to insulation failure and posing significant risks to power grid reliability. The conventional detection method of spark gap is vulnerable to environmental interference, while the emerging electric [...] Read more.
In high-voltage transmission lines, insulators subjected to prolonged electromechanical stress are prone to zero-value defects, leading to insulation failure and posing significant risks to power grid reliability. The conventional detection method of spark gap is vulnerable to environmental interference, while the emerging electric field distribution-based techniques require complex instrumentation, limiting its applications in scenes of complex structures and atop tower climbing. To address these challenges, this study proposes an electroluminescent sensing strategy for zero-value insulator identification based on the electroluminescence of ZnS:Cu. Based on the stimulation of electrical stress, real-time monitoring of the health status of insulators was achieved by applying the composite of epoxy and ZnS:Cu onto the connection area between the insulator steel cap and the shed. Experimental results demonstrate that healthy insulators exhibit characteristic luminescence, whereas zero-value insulators show no luminescence due to a reduced drop in electrical potential. Compared with conventional detection methods requiring access of electric signals, such non-contact optical detection method offers high fault-recognition accuracy and real-time response capability within milliseconds. This work establishes a novel intelligent sensing paradigm for visualized condition monitoring of electrical equipment, demonstrating significant potential for fault diagnosis in advanced power systems. Full article
(This article belongs to the Special Issue Advances in Electrical Insulation Systems)
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14 pages, 2136 KiB  
Article
Acropora spp. Coral Gardening Using Fragmentation and Direct Transplantation: A Feasibility Study at Boundary Island
by Min Li, Dechuan Lee, Xiaofei Xiong, Le Zhu, Aimin Wang, Wubo Wan, Yaoxian Chin and Peizheng Wang
Oceans 2025, 6(3), 42; https://doi.org/10.3390/oceans6030042 - 8 Jul 2025
Viewed by 491
Abstract
As major bleaching continues to ravage reefs worldwide, there is an urgent need for active coral restoration. However, the high cost of such a project is inhibitive for many countries. Here, we introduce a cost-effective design for Acropora robusta and Acroporavalenciennesi coral [...] Read more.
As major bleaching continues to ravage reefs worldwide, there is an urgent need for active coral restoration. However, the high cost of such a project is inhibitive for many countries. Here, we introduce a cost-effective design for Acropora robusta and Acroporavalenciennesi coral gardening through fragmentation and direct transplantation. Implemented off Boundary Island, Hainan Province, China, the project demonstrated high coral survival rates (>94%) at a reduced cost of USD 2.50 per coral after 246 days, besides exhibiting an efficient outplanting rate at 30 coral h−1 person−1. Growth monitoring suggested that the transplanted Acropora spp. follow an exponential growth model over time. Initial fragment size did not seem to affect the growth rate of outplanted Acropora spp., although a weak negative correlation was found at day 246 for A. robusta. Finally, the design used in this study employs detachable steel grid nurseries and is plastics-free, ensuring sustainability and adaptability to different reef conditions, and thus providing a promising strategy for affordable coral reef restoration. Full article
(This article belongs to the Topic Conservation and Management of Marine Ecosystems)
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19 pages, 6315 KiB  
Article
Age-Friendly Public-Space Retrofit in Peri-Urban Villages Using Space Syntax and Exploratory Factor Analysis
by Qin Li, Zhenze Yang, Jingya Cui, Xingping Wu, Jiao Liu, Wenlong Li and Yijun Liu
Buildings 2025, 15(13), 2219; https://doi.org/10.3390/buildings15132219 - 24 Jun 2025
Cited by 1 | Viewed by 535
Abstract
Population ageing is revealing acute mismatches between inherited village layouts and older residents’ everyday needs in China’s peri-urban fringe. This study combines space-syntax diagnostics with an exploratory factor analysis to create a building-oriented retrofit workflow. Using Liulin Village, Beijing, as a test bed, [...] Read more.
Population ageing is revealing acute mismatches between inherited village layouts and older residents’ everyday needs in China’s peri-urban fringe. This study combines space-syntax diagnostics with an exploratory factor analysis to create a building-oriented retrofit workflow. Using Liulin Village, Beijing, as a test bed, axial-line modelling pinpoints the low-integration alleys and mono-functional retail strips, while elder-user surveys distil four latent demand factors, led by personal convenience. Overlaying these two layers highlights the “high-demand/low-fit” segments for intervention. Prefabricated 3 m × 6 m health kiosks, sunrooms and rest pergolas—constructed from light-gauge steel frames and assembled with dry joints—are then inserted along a newly permeated corridor–core walking loop. The modules follow a 600 mm dimensional grid and can be installed or removed within a single working day, cutting the on-site labour by roughly one-third relative to that required for conventional masonry kiosks and enabling their future relocation or reuse. The workflow shows how small-scale, low-carbon building interventions can simultaneously improve accessibility, social interaction and functional diversity, providing a transferable template for ageing-responsive public-space retrofits in rapidly transforming village contexts. Full article
(This article belongs to the Section Architectural Design, Urban Science, and Real Estate)
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22 pages, 2159 KiB  
Article
Energy Cost Centre-Based Modelling of Sector Coupling in Local Communities
by Edvard Košnjek, Boris Sučić, Mojca Loncnar and Tom Smolej
Energies 2025, 18(11), 2688; https://doi.org/10.3390/en18112688 - 22 May 2025
Cited by 1 | Viewed by 392
Abstract
This paper presents an analysis of energy use and sector coupling in a local energy community using a model based on energy cost centres (ECCs), functional units for decentralised responsibility and optimisation of energy use within defined system boundaries. The ECC model enables [...] Read more.
This paper presents an analysis of energy use and sector coupling in a local energy community using a model based on energy cost centres (ECCs), functional units for decentralised responsibility and optimisation of energy use within defined system boundaries. The ECC model enables structured identification and optimisation of energy and material flows in complex industrial and urban settings. It was applied to a case study involving an energy-intensive steel plant and its integration with the surrounding community. The study assessed the potential for renewable electricity production (7914 MWh annually), green hydrogen generation, battery storage, and the reuse of 11,440 MWh of excess heat. These measures could offset 9598 MWh of grid electricity through local production and savings, reduce natural gas use by 4,116,850 Nm3, and lower CO2 emissions by 10,984 tonnes per year. The model supports strategic planning by linking sectoral actions to measurable sustainability indicators. It is adaptable to data availability and stakeholder engagement, allowing both high-level overviews and detailed analysis of selected ECCs. Limitations include heterogeneous data sources, uneven stakeholder participation, and the need for refinement of sub-models. Nonetheless, the approach offers a replicable framework for integrated energy planning and supports the transition to sustainable, decentralised energy systems. Full article
(This article belongs to the Section B: Energy and Environment)
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22 pages, 4267 KiB  
Article
High-Speed Kinetic Energy Storage System Development and ANSYS Analysis of Hybrid Multi-Layered Rotor Structure
by Cenk Yangoz and Koray Erhan
Appl. Sci. 2025, 15(10), 5759; https://doi.org/10.3390/app15105759 - 21 May 2025
Cited by 1 | Viewed by 512
Abstract
Flywheel energy storage systems (FESSs) can reach much higher speeds with the development of technology. This is possible with the development of composite materials. In this context, a study is being carried out to increase the performance of the FESS, which is especially [...] Read more.
Flywheel energy storage systems (FESSs) can reach much higher speeds with the development of technology. This is possible with the development of composite materials. In this context, a study is being carried out to increase the performance of the FESS, which is especially used in leading fields, such as electric power grids, the military, aviation, space and automotive. In this study, a flywheel design and analysis with a hybrid (multi-layered) rotor structure are carried out for situations, where the cost and weight are desired to be kept low despite high-speed requirements. The performance values of solid steel, solid titanium, and solid carbon composite flywheels are compared with flywheels made of different thicknesses of carbon composite on steel and different thicknesses of carbon composite materials on titanium. This study reveals that wrapping carbon composite material around metal in varying thicknesses led to an increase of approximately 10–46% in the maximum rotational velocity of the flywheel. Consequently, despite a 33–42% reduction in system mass and constant system volume, the stored energy was enhanced by 10–23%. It was determined that the energy density of the carbon-layered FESS increased by 100% for the steel core and by 65% for the titanium core. Full article
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50 pages, 7037 KiB  
Review
Advances in Modeling and Optimization of Intelligent Power Systems Integrating Renewable Energy in the Industrial Sector: A Multi-Perspective Review
by Lei Zhang, Yuxing Yuan, Su Yan, Hang Cao and Tao Du
Energies 2025, 18(10), 2465; https://doi.org/10.3390/en18102465 - 11 May 2025
Viewed by 677
Abstract
With the increasing liberalization of energy markets, the penetration of renewable clean energy sources, such as photovoltaics and wind power, has gradually increased, providing more sustainable energy solutions for energy-intensive industrial sectors or parks, such as iron and steel production. However, the issues [...] Read more.
With the increasing liberalization of energy markets, the penetration of renewable clean energy sources, such as photovoltaics and wind power, has gradually increased, providing more sustainable energy solutions for energy-intensive industrial sectors or parks, such as iron and steel production. However, the issues of the intermittency and volatility of renewable energy have become increasingly evident in practical applications, and the economic performance and operational efficiency of localized microgrid systems also demand thorough consideration, posing significant challenges to the decision and management of power system operation. A smart microgrid can effectively enhance the flexibility, reliability, and resilience of the grid, through the frequent interaction of generation–grid–load. Therefore, this paper will provide a comprehensive summary of existing knowledge and a review of the research progress on the methodologies and strategies of modeling technologies for intelligent power systems integrating renewable energy in industrial production. Full article
(This article belongs to the Special Issue Modeling Analysis and Optimization of Energy System)
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16 pages, 9446 KiB  
Article
Corrosion Characteristics and Tensile Performance of Bolted Spherical Joints in Aggressive Environments
by Jianguo Li, Yanhong Li, Sheng Yang, Chenling Hao, Yun Yang, Chong Chen, Qingsong Zhou, Guanglin Yuan and Caifeng Lu
Materials 2025, 18(10), 2185; https://doi.org/10.3390/ma18102185 - 9 May 2025
Viewed by 394
Abstract
Bolted spherical joints (BSJs) are widely used in spatial grid structures owing to their clear force transmission paths and ease of on-site assembly. This study investigates the corrosion behavior and tensile performance of BSJs fabricated with #45 carbon steel joint spheres and 40Cr [...] Read more.
Bolted spherical joints (BSJs) are widely used in spatial grid structures owing to their clear force transmission paths and ease of on-site assembly. This study investigates the corrosion behavior and tensile performance of BSJs fabricated with #45 carbon steel joint spheres and 40Cr high-strength bolts (grade 10.9S) under chloride exposure under varying bolt screwing depths. Accelerated salt spray corrosion tests were conducted across different exposure cycles (20, 40, 60, and 80 cycles) and at screwing depths ranging from 0.8 d to 1.2 d, followed by uniaxial tensile testing. Results revealed that chloride-induced pitting corrosion was more pronounced on bolts than on joint spheres, with four distinct types of microscopic corrosion morphologies identified. Inadequate screwing depth (<1.0 d) led to pull-out failure, while greater depths (≥1.0 d) generally resulted in bolt fracture. Chloride exposure significantly reduced the ultimate tensile capacity of BSJs. For bolts with λ < 1.0, post-corrosion tensile strength dropped below the specification threshold, indicating a critical safety concern. Full article
(This article belongs to the Special Issue Corrosion Resistance and Protection of Metal Alloys)
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20 pages, 8552 KiB  
Article
Experimental Investigation of the Confinement of Concrete Columns with Welded Wire Reinforcement
by Abdelaziz Younes and Sami W. Tabsh
Buildings 2025, 15(9), 1494; https://doi.org/10.3390/buildings15091494 - 28 Apr 2025
Viewed by 514
Abstract
Traditional methods of construction for reinforced concrete columns utilize longitudinal steel bars and transverse ties. Field experience has shown that such a transverse reinforcement method is labor-intensive, time-consuming, and prone to inconsistencies in quality. Welded wire reinforcement (WWR) offers a prefabricated alternative, forming [...] Read more.
Traditional methods of construction for reinforced concrete columns utilize longitudinal steel bars and transverse ties. Field experience has shown that such a transverse reinforcement method is labor-intensive, time-consuming, and prone to inconsistencies in quality. Welded wire reinforcement (WWR) offers a prefabricated alternative, forming a closed cage that simplifies installation and speeds up the fabrication process. This study investigates the potential of using WWR as a replacement for conventional ties in reinforced concrete columns in pure compression. To achieve this objective, eight one-third-scale columns (1000 mm height, 200 × 200 mm cross-section) were tested under concentric axial loading inside a Universal Testing Machine. Four of the specimens contained WWR, while the other four had conventional ties. The variables that were considered in this study include the concrete compressive strength (34.3 and 43.5 MPa) and the grid size of the WWR (25 and 50 mm). This study investigated the influence of the type of transverse reinforcement on the strength, modulus of elasticity, and ductility of the confined concrete within the core. The findings of the study showed that lateral reinforcement in the form of WWR can increase the concrete core strength by 2.7% relative to corresponding columns employing ties when f′c = 34.3 MPa was used. Conversely, the utilization of ties proved to be more effective than WWR in improving concrete core strength by an average of 28.8% when f′c = 43.5 MPa was used. Additionally, WWR reinforced columns demonstrated a marginal 2.0% rise in the modulus of elasticity and a remarkable 21.0% increase in the ductility of the confined concrete core compared with corresponding tied columns. Theoretical predictions of the axial compressive capacity of WWR reinforced columns subjected to concentric loading based on the ACI-318 code provisions underestimated the experimental results by 20%. These findings demonstrate that WWR can serve as an effective substitute for conventional ties, particularly in cases where rapid installation and reduced labor costs are prioritized. Full article
(This article belongs to the Special Issue Experimental and Theoretical Studies on Steel and Concrete Structures)
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17 pages, 4496 KiB  
Article
Accelerated Method for Simulating the Solidification Microstructure of Continuous Casting Billets on GPUs
by Jingjing Wang, Xiaoyu Liu, Yuxin Li and Ruina Mao
Materials 2025, 18(9), 1955; https://doi.org/10.3390/ma18091955 - 25 Apr 2025
Viewed by 324
Abstract
Microstructure simulations of continuous casting billets are vital for understanding solidification mechanisms and optimizing process parameters. However, the commonly used CA (Cellular Automaton) model is limited by grid anisotropy, which affects the accuracy of dendrite morphology simulations. While the DCSA (Decentered Square Algorithm) [...] Read more.
Microstructure simulations of continuous casting billets are vital for understanding solidification mechanisms and optimizing process parameters. However, the commonly used CA (Cellular Automaton) model is limited by grid anisotropy, which affects the accuracy of dendrite morphology simulations. While the DCSA (Decentered Square Algorithm) reduces anisotropy, its high computational cost due to the use of fine grids and dynamic liquid/solid interface tracking hinders large-scale applications. To address this, we propose a high-performance CA-DCSA method on GPUs (Graphic Processing Units). The CA-DCSA algorithm is first refactored and implemented on a CPU–GPU heterogeneous architecture for efficient acceleration. Subsequently, key optimizations, including memory access management and warp divergence reduction, are proposed to enhance GPU utilization. Finally, simulated results are validated through industrial experiments, with relative errors of 2.5% (equiaxed crystal ratio) and 2.3% (average secondary dendrite arm spacing) in 65# steel, and 2.1% and 0.7% in 60# steel. The maximum temperature difference in 65# steel is 1.8 °C. Compared to the serial implementation, the GPU-accelerated method achieves a 1430× higher speed using two GPUs. This work has provided a powerful tool for detailed microstructure observation and process parameter optimization in continuous casting billets. Full article
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19 pages, 8021 KiB  
Article
Research on the Flexural Performance of Shield Tunnel Segments Strengthened with Fabric-Reinforced Cementitious Matrix Composite Panels
by Caixia Guo, Kaiwen Yang, Yichen Duan, Jiulin Li, Jianlin Wang and Weidong Lu
Buildings 2025, 15(8), 1355; https://doi.org/10.3390/buildings15081355 - 18 Apr 2025
Viewed by 389
Abstract
To investigate the strengthening effectiveness of Fabric-Reinforced Cementitious Matrix (FRCM) composites on shield tunnel segments, this study conducted four-point bending tests on FRCM composite panels. The influence of different cementitious matrices (engineered cementitious composite, ECC; ultra-high-performance concrete, UHPC) on the flexural behavior of [...] Read more.
To investigate the strengthening effectiveness of Fabric-Reinforced Cementitious Matrix (FRCM) composites on shield tunnel segments, this study conducted four-point bending tests on FRCM composite panels. The influence of different cementitious matrices (engineered cementitious composite, ECC; ultra-high-performance concrete, UHPC) on the flexural behavior of FRCM panels was systematically analyzed. Numerical simulations were additionally conducted to analyze deformation behavior, damage progression, and stress variations in steel reinforcements within standard structural segments strengthened with FRCM composite panels. A parametric analysis was performed to assess the effects of cementitious matrix type, panel thickness, and carbon fiber-reinforced polymer (CFRP) grid layers on the reinforcement efficiency. The experimental results demonstrated that FRCM composite panels exhibit superior flexural performance. Specimens with UHPC matrices exhibited higher cracking stresses and enhanced flexural stiffness during the elastic phase, while those with ECC matrices demonstrated advantages in post-peak hardening behavior and energy dissipation capacity. Both matrix types achieved similar cracking strains and comparable ultimate flexural strengths. Numerical simulations revealed that FRCM strengthening significantly improves the ultimate flexural bearing capacity of segments while effectively controlling deformation. For UHPC-based FRCM reinforced segments, the ultimate bearing capacity increased with both UHPC thickness and CFRP layer quantity. In contrast, ECC-based FRCM reinforced segments exhibited capacity enhancement primarily correlated with CFRP layer addition, with negligible sensitivity to ECC thickness variations. Full article
(This article belongs to the Special Issue Dynamic Response of Civil Engineering Structures under Seismic Loads)
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