Search Results (239)

Promoting the development of aerospace vehicles toward structural–functional integration and intelligent sensing is a key strategy for achieving lightweight, high-reliability, and autonomous operation and maintenance of next-generation aircraft. However, traditional external sensors face significant limitations because of their bulky size, installation challenges, and incompatibility with aerodynamic surfaces. These issues are particularly pronounced on complex, high-curvature substrates, where achieving conformal bonding is difficult, thus restricting their application in critical components. In this study, aerosol jet printing (AJP) was employed to directly fabricate silver nanoparticle-based temperature sensors with real-time monitoring capabilities on the surface of high-curvature stainless steel sleeves, which serve as typical engineering components. This approach enables the in situ manufacturing of high-precision conformal sensors. Through optimized structural design and thermal treatment, the sensors exhibit reliable temperature sensitivity. Microscopic characterization reveals that the printed sensors possess uniform linewidths and well-defined outlines. After gradient sintering at 250 °C, a dense and continuous conductive path is formed, ensuring strong adhesion to the substrate. Temperature-monitoring results indicate that the sensor exhibits a nearly linear resistance response (R² > 0.999) across a broad detection range of 20–200 °C. It also demonstrates high sensitivity, characterized by a temperature coefficient of resistance (TCR) of 2.15 × 10^−3/°C at 20 °C. In repeated thermal cycling tests, the sensor demonstrates excellent repeatability and stability over 100 cycles, with resistance fluctuations kept within 0.5% and negligible hysteresis observed. These findings confirm the feasibility of using AJP technology to fabricate high-performance conformal sensors on complex surfaces, offering a promising strategy for the development of intelligent structural components in next-generation aerospace engineering. Full article

Transparent conductive materials (TCMs) are essential for optoelectrical devices ranging from smart windows and defogging films to soft sensors, display technologies, and flexible electronics. Materials, such as indium tin oxide (ITO) and silver nanowires (AgNWs), are commonly used and offer high optical transmittance and electrical conductivity, but suffer from brittleness, oxidation susceptibility, and require high-cost materials, greatly limiting their use. Carbon nanotube (CNT) networks provide a promising alternative, featuring mechanical compliance, chemical robustness, and scalable processing. This study reports an aqueous ink formulation composed of ultra-long mix-walled carbon nanotubes (UL-CNTs), compatible with the flow coating process, yielding uniform transparent conductive films (TCFs) on polyethylene terephthalate (PET), glass, and polycarbonate (PC). The resulting films exhibit tunable transmittance (85%–88% for single layers; ~57% for three layers at 550 nm) and sheet resistance of 7.5 kΩ/□ to 1.5 kΩ/□ accordingly. These TCFs maintain stable sheet resistance for over 5000 bending cycles and show excellent mechanical durability with negligible effects on heating performance. Post-deposition treatments, including nitric acid vapor doping or flash photonic heating (FPH), further reduce sheet resistance by up to 80% (7.5 kΩ/□ to 1.2 kΩ/□). X-ray photoelectron spectroscopy (XPS) results in reduced surface oxygen content after FPH. The photonic-treated heaters attain ~100 °C within 20 s at 100 V. This scalable, water-based process provides a pathway toward low-cost, flexible, and stretchable devices in a variety of fields, including printed electronics, optoelectronics, and thermal actuators. Full article

In this work, silver nanoparticles (AgNPs) used in conductive inks were synthesized for implementation in printable and flexible electronics. The nanoparticles were obtained using silver nitrate as a precursor agent, sodium citrate as a reductive/protective agent and sodium borohydride as a reductive, whose concentrations were varied for optimization. The optical absorption, morphology, size-distribution, crystallinity and stability over time of the processed nanoparticles were determined upon the content of the chemical contents. The AgNPs-based inks were then tested as conductive wires drawn on different common flexible substrates to measure their electrical characteristics and demonstrate their relevance in printable electronics. Full article

In this work, an eco-friendly 3D screen printing technique implemented in roll-to-roll technology for the manufacturing of flexible electronics is presented. The conductive ink was prepared through the decomposition of hydrogen peroxide, an eco-friendly reagent, onto the surfaces of silver nanoparticles. A biodegradable master pattern for screen printing was printed by 3D fused deposition modeling using a polylactic acid filament. This technique was implemented to fabricate hybrid touch-sensitive sensors, to be used as electrical switches, on both photographic and conventional office papers. The functionality of these sensors was demonstrated, and the systems were tested under aging and bending conditions, proving the reliability of this technological approach in flexible electronics and offering a biodegradable alternative. Full article

The study and preservation of illuminated manuscripts, particularly miniatures on parchment, are crucial for understanding the artistic, cultural, and technological history of the past. This research investigates the materials used in a 16th-century illuminated scroll, analyzing both the miniatures and the written text through non-invasive techniques. A multi-analytical approach was applied, including optical microscopy, Hypercolorimetric Multispectral Imaging (HMI), infrared reflectography in the 950–1700 nm range, Fiber Optics Reflectance Spectroscopy (FORS), macro X-ray fluorescence (MA-XRF) spectroscopy, Raman spectroscopy, and External Reflection Fourier Transform Infrared (ER-FTIR) spectroscopy. These methods provided a comprehensive characterization of the painting materials’ chemical composition and the artistic techniques utilized, revealing new information on Renaissance materials and practices. The detected mineral pigments primarily include smalt, vermilion, lead white, and minium, which are consistent with materials commonly found in illuminated manuscripts. Aluminosilicate and calcite were identified as fillers or substrates utilized for organic dyes, particularly those generating pink hues. An uncommon finding was the green pigment, which was identified as copper hydroxynitrate. Furthermore, gold and silver were extensively employed in the decorative elements, both as metal foils and in shell pigment form. Finally, the capital letters were executed using smalt and vermilion, while the black text ink was characterized as iron gall ink, a composition typically employed on parchment supports. Full article

The progressive aging of the population requires reliable, non-invasive, and real-time tools to monitor hydration, prevent dehydration-related complications, and promote active aging in elderly patients. Wearable sensors based on interdigitated electrodes (IDEs) and on Electrochemical Impedance Spectroscopy (EIS) represent a promising tool thanks to their miniaturization, sensitivity to dielectric variations with humidity, and compatibility with flexible substrates. This study reports the design, fabrication, and metrological characterization of inkjet-printed IDEs for skin hydration monitoring, as a building block of a multisensor wearable device. IDEs were fabricated on polyimide substrates using silver nanoparticle-based ink. Their characterization involved the following: (i) morphological evaluation by scanning electron microscopy; (ii) EIS measurements in KCl solutions, leading to developing a regression model to correlate impedance with salt concentration; (iii) in vitro EIS validation on agar gel samples, which demonstrated a robust linear relationship between the impedance phase shift at 199.5 $\mathrm{Hz}$ and water loss, with consistent sensitivity values across sensors. The results confirm the feasibility of IDEs for hydration monitoring, identifying optimal frequency ranges and validating regression models. These findings represent a critical step toward the development of multisensor wearable devices for elderly monitoring, enabling decentralized and continuous health monitoring to improve healthcare sustainability and telemedicine. Full article

Acute Myocardial Infarction (AMI) is a critical cardiac condition that poses a substantial threat to myocardial function. Expedient diagnosis of AMI is paramount and relies on serological assays for rapid and accurate quantification of relevant biomarkers. Electrochemical sensors have emerged as promising candidates for this application, owing to their accessibility, operational simplicity, and high specificity. In this study, we developed a paper-based electrochemical immunosensor to detect cardiac troponin I in serum and saliva specimens. The electrode was fabricated using screen-printing technology with photographic paper as the substrate, employing graphite-based ink, nail polish, and acetone as the solvent. A quasi-reference electrode was constructed using silver powder-based ink, nail polish, and acetone. The immunosensor was prepared by modifying the working electrode with gold nanoparticles (AuNP) functionalized with cardiac troponin I antibodies (anti-cTnI) and bovine serum albumin (BSA). This modified electrode was subsequently used to detect the troponin I antigen. The analyses were performed in 0.1 mol L⁻¹ phosphate buffer medium, pH 7.00, in the presence of 5.0 mmol L⁻¹ of the potassium ferrocyanide probe. The immunosensor exhibited a sensitivity of 0.006 µA/fg mL⁻¹, a limit of detection of 9.83 fg mL⁻¹, and a limit of quantification of 32.79 fg mL⁻¹. Specificity studies conducted in the presence of other macromolecules demonstrated minimal interference, with relative standard deviations (RSD) below 5.00%, indicating a specific interaction with troponin I. Furthermore, the immunosensor demonstrated excellent reproducibility and stability. Upon application to serum and saliva samples, the immunosensor presented recoveries of approximately 99–105%, suggesting its potential applicability in clinical analyses. Full article

The printed electronics sector is experiencing significant growth driven by societal expectations. The use of cellulosic substrates is an excellent strategy that offers interesting research prospects, but also sets challenges in terms of management and recycling of these new wastes to avoid their accumulation. This work investigates the recycling ability of paper-based printed electronics (a simple RFID antenna printed on paper), containing silver particles in the functional ink, using processes already applied in conventional paper and board recycling lines. These operations, commonly used in the papermaking industry, are pulping, screening, centrifugal cleaning, and flotation. The efficiency of each unit operation was evaluated. Mass balances between the inlet and the outlet of each studied operation have been established in order to evaluate the separation efficiency of Ag and cellulosic fibers, the objective being to reuse the fibers to manufacture a recycled paper, and to recover Ag in another fraction for further valorization. The results are encouraging, with more than 70% of silver and over 80% of cellulose fibers recovered, demonstrating a higher recovery efficiency compared to typical recycling methods reported in the literature. Thus, it has been shown that existing processes used in conventional recycling lines can be adapted to efficiently separate functional materials from cellulosic fibers, offering an improvement in both metal and fibers’ recovery. Full article

Residual-free eutectic Au80Sn20 soldering is still the dominant assembly technology for optoelectronic devices such as high-power lasers, LEDs, and photodiodes. Due to the high cost of gold, alternatives are desirable. This paper investigates the thermal performance of copper-based sintering for optoelectronic submodules on first and second level to obtain thermally efficient thin bondlines. Sintered interconnects obtained by a new particle-free copper ink, based on complexed copper salt, are compared with copper flake and silver nanoparticle sintered interconnects and benchmarked against AuSn solder interconnects. The copper ink is dispensed and predried at 130 °C to facilitate in situ generation of Cu nanoparticles by thermal decomposition of the metal salt before sintering. Submounts are then sintered at 275 °C for 15 min under nitrogen with 30 MPa pressure, forming uniform 2–5 µm copper layers achieving shear strengths above 31 MPa. Unpackaged LEDs are bonded on first level using the copper ink but applying only 10 MPa to avoid damaging the semiconductor dies. Thermal performance is evaluated via transient thermal analysis. Results show that copper ink interfaces approach the performance of thin AuSn joints and match silver interconnects at second level. However, at first level, AuSn and sintered interconnects of commercial silver and copper pastes remained superior due to the relative inhomogeneous thickness of the thin Cu copper layer after predrying, requiring higher bonding pressure to equalize surface inhomogeneities. Full article

A rapid screening method to identify suitable candidate inks for printed electronics applications is necessary. Herein, we investigate the in-plane thermoelectric properties of PEDOT:PSS for energy harvesting applications on human skin using silver nanoparticle inkjet-printed test structures. The in-plane electrical and thermal conductivity are measured. The Seebeck coefficient, ZT figure of merit, and power factor are consequently determined. PEDOT:PSS films resulted in low-efficiency thermoelectric properties at 293 K to 313 K and demonstrated a correlation between film thickness and in-plane thermoelectric properties. This study demonstrates that the test structures enable generalisable characterisation of thin-film inkjet-printable materials for thermoelectric purposes. Full article

Myocardial infarction (MI) remains one of the most common cardiovascular diseases and a leading cause of morbidity and mortality worldwide. In recent years, natural polymeric patches have attracted increasing attention as a promising therapeutic platform for myocardial tissue repair. This study explored the fabrication and evaluation of screen-printed electrodes (SPEs) on chitosan film as a novel platform for cardiac patch applications. Chitosan is a biodegradable and biocompatible natural polymer that provides an ideal substrate for SPEs, providing mechanical stability and promoting cell adhesion. Silver ink was employed to enhance electrochemical performance, and the electrodes exhibited strong adhesion and structural integrity under wet conditions. Mechanical testing and swelling ratio analysis were conducted to assess the patch’s physical robustness and aqueous stability. Silver ink was employed to enhance electrochemical performance, which was evaluated using cyclic voltammetry. In vitro, electrical stimulation through the chitosan–SPE patch significantly increased the expression of cardiac-specific genes (GATA-4, β-MHC, troponin I) in bone marrow mesenchymal stem cells (BMSCs), indicating early cardiogenic differentiation potential. In vivo, the implantation of the chitosan–SPE patch in a rat MI model demonstrated good tissue integration, preserved myocardial structure, and enhanced ventricular wall thickness, indicating that the patch has the potential to serve as a functional cardiac scaffold. These findings support the feasibility of screen-printed electrodes fabricated on chitosan film substrates as a cost-effective and scalable platform for cardiac repair, offering a foundation for future applications in cardiac tissue engineering. Full article

Textile-based wearable devices are rapidly gaining traction in the Internet of Things paradigm and offer distinct advantages for data collection and analysis across a wide variety of applications. Seamlessly integrating electronics in textiles remains a technical challenge, especially when the textiles’ essential properties, such as comfort, breathability, and flexibility, are meant to be preserved. This article investigates screen printing as a textile post-processing technique for electronic integration, and highlights its versatility, cost-effectiveness, and adaptability in terms of design and customization. The study examines two silver-based inks screen-printed on an Oxford polyester textile substrate with a focus on substrate preparation and treatment. Before printing, the textile samples were cleaned with nitrogen gas and then subjected to low-pressure oxygen plasma treatment. For comparative analysis, two samples printed on polyethylene terephthalate (PET) serve as a reference. The findings highlight the importance of plasma treatment in optimizing the printability of textiles and demonstrate that it notably improves the electrical properties of conductive inks. Despite some remaining challenges, the study indicates that screen-printed electronics show promising potential for advancing the development of e-textiles and sensor-integrated wearables. Full article

The development of biocompatible, conductive hydrogels via direct ink writing (DIW) has gained increasing attention for strain sensor applications. In this work, a hydrogel matrix composed of polyvinyl alcohol (PVA) and κ-carrageenan (KC) was formulated and enhanced with polyvinylidene fluoride (PVDF) and silver nanoparticles (AgNPs) to impart piezoelectric properties. The ink formulation was optimized to achieve shear-thinning and thixotropic recovery behavior, ensuring printability through extrusion-based 3D printing. The resulting hydrogels exhibited high water uptake (~280–300%) and retained mechanical integrity. Rheological assessments showed that increasing PVDF content improved stiffness without compromising printability. Electrical characterization demonstrated that AgNPs were essential for generating piezoelectric signals under mechanical stress, as PVDF alone was insufficient. While AgNPs did not significantly alter the crystalline phase distribution of PVDF, they enhanced conductivity and signal responsiveness. XRD and SEM-EDX analyses confirmed the presence and uneven distribution of AgNPs within the hydrogel. The optimized ink formulation (5% PVA, 0.94% KC, 6% PVDF) enabled the successful fabrication of functional sensors, highlighting the material’s strong potential for use in wearable or biomedical strain-sensing applications. Full article

This study presents a novel silver nanoparticle ink formulation designed for inkjet printing applications using terpineol as an eco-friendly solvent and butylamine as a stabilizer to ensure stability, high conductivity, and compatibility with inkjet technology. Silver nanoparticles were synthesized using a modified one-pot method in the presence of highly effective stabilizers and surface modifiers such as oleic acid and oleylamine, resulting in uniform particles of less than 10 nm in size, which were then dispersed in a mixture of terpineol and butylamine. The resulting ink demonstrated exceptional stability over 85 days, maintaining optimal rheological properties for inkjet printing. The ink exhibited a perfect jetting performance. We were able to obtain silver conductive patterns reaching 81% of bulk silver conductivity. These results highlight the ink’s promise for scalable, sustainable manufacturing, combining environmental advantages with high-performance functionality. Full article

Placing printed conductive patterns onto nonplanar substrates is a challenging task. In this work, we tested a simple method for depositing inkjet-printed conductive patterns onto 3D-printed pieces with cavities and sharp edges. First, a silver nanoparticle ink was used to print conductive patterns onto a flexible and porous substrate made of electrospun polycaprolactone (PCL). Then, the printed patterns were transferred to 3D-printed pieces made of polylactic acid (PLA) by temperature-promoted adhesion. Finally, the printed patterns were cured to render them conductive. The influence of the number of printed layers on their electrical and mechanical properties was evaluated. The printed patterns were also transferred to flexible substrates, such as thermoplastic polyurethane (TPU) and polyethylene terephthalate (PET) sheets, achieving conductivity after curing. Moreover, the printed patterns were effective for modular interconnection among successive transferred patterns, since it was possible to achieve electrical contact between them during the transfer process. Full article