Search Results (139)

Lost circulation in oil-based drilling fluids (OBDFs) remains difficult to mitigate because particulate lost circulation materials depend on bridging/packing and gel systems for aqueous media often lack OBDF compatibility and controllable in situ sealing. A dual-precursor oil–water biphasic metal–organic supramolecular gel enables rapid in situ sealing in OBDF loss zones. The optimized formulation uses an oil-phase to aqueous gelling-solution volume ratio of 10:3, with 2.0 wt% Span 85, 12.5 wt% TXP-4, and 5.0 wt% NaAlO₂. Apparent-viscosity measurements and ATR–FTIR analysis were used to evaluate the effects of temperature, time, pH, and shear on MOSG gelation. Furthermore, the structural characteristics and performances of MOSGs were systematically investigated by combining microstructural characterization, thermogravimetric analysis, rheological tests, simulated fracture-plugging experiments, and anti-shear evaluations. The results indicate that elevated temperatures (30–70 °C) and mildly alkaline conditions in the aqueous gelling solution (pH ≈ 8.10–8.30) promote P–O–Al coordination and strengthen hydrogen bonding, thereby facilitating the formation of a three-dimensional network. In contrast, strong shear disrupts the nascent network and delays gelation. The optimized MOSGs rapidly exhibit pronounced viscoelasticity and thermal resistance (~193 °C); under high shear (380 rpm), the viscosity retention exceeds 60% and the viscosity recovery exceeds 70%. In plugging tests, MOSG forms a dense sealing layer, achieving a pressure-bearing gradient of 2.27 MPa/m in simulated permeable formations and markedly improving the fracture pressure-bearing capacity in simulated fractured formations. Full article

The expansion of green hydrogen requires technologies that are both manufacturable at a GW-to-TW power scale and adaptable for decentralized, renewable-driven energy systems. Recent advances in proton exchange membrane, alkaline, and solid oxide electrolysis reveal persistent bottlenecks in catalysts, membranes, porous transport layers, bipolar plates, sealing, and high-temperature ceramics. Emerging fabrication strategies, including roll-to-roll coating, spatial atomic layer deposition, digital-twin-based quality assurance, automated stack assembly, and circular material recovery, enable high-yield, low-variance production compatible with multi-GW power plants. At the same time, these developments support decentralized hydrogen systems that demand compact, dynamically operated, and material-efficient electrolyzers integrated with local renewable generation. The analysis underscores the need to jointly optimize material durability, manufacturing precision, and system-level controllability to ensure reliable and cost-effective hydrogen supply. This paper outlines a convergent approach that connects critical-material reduction, high-throughput manufacturing, a digitalized balance of plant, and circularity with distributed energy architectures and large-scale industrial deployment. Full article

This article presents the results of the first stage of a four-phase research program aimed at the comprehensive evaluation and enhancement in the functional properties of polymeric packaging films intended for active food packaging systems through their modification with detonative nanodiamonds (DND). Stage I involved the characterization of ten commercial single- and multi-layer films without the addition of DND, differing in structure, base material, thickness, and intended application. The scope of analyses included the assessment of biological and physicochemical properties relevant to food contact, such as surface wettability (contact angle), thermal stability (TGA, DSC), antimicrobial and antiviral activity (using E. coli and M. luteus models), as well as the quality of thermal seals examined by SEM. Biological activity was assessed in accordance with ISO 22196:2011. The results revealed significant differences among the tested samples in terms of microbiological resistance, surface properties, and thermal stability. Films with printed layers exhibited the highest antimicrobial activity, whereas some polypropylene samples showed no activity at all or even supported microbial survival. Cross-sectional analysis of welds indicated that the quality of thermal seals is strongly dependent on the surface properties of the base material. The obtained results provide a reference point for subsequent research stages, in which DND-modified films will be analyzed regarding their effects on mechanical, barrier, and biological properties. Preliminary trials with nanodiamonds confirmed their high application potential and the possibility of producing films with increased hydrophilicity or hydrophobicity and durability, which are crucial for the development of modern active food packaging systems. Full article

Lost circulation in fractured formations is a common yet challenging technical problem in drilling engineering. Conventional plugging methods often form sealing layers with poor stability and low pressure-bearing capacity. This study developed an efficient composite plugging agent composed of calcite particles (rigid particles), elastic gel particles, and polypropylene fibers. Utilizing a laboratory-scale fracture plugging evaluation apparatus and standard comparative experimental methods, the synergistic plugging effects of different composite systems were investigated. The results indicate that while single rigid particles can form a basic bridging structure, the pressure-bearing capacity of the resulting sealing layer is limited. Single elastic gel particles or fibrous materials struggle to effectively plug fractures of varying widths. Composite use of the plugging agents significantly enhanced the plugging performance, with the rigid/elastic/fiber ternary composite system demonstrating the best results. The optimal formulation (5% calcite particles + 3% elastic gel particles + 2% polypropylene fibers) achieved a plugging pressure-bearing capacity of 13 MPa for 2 mm-wide fractures, with a fluid loss of only 50 mL and temperature resistance up to 180 °C. Furthermore, the composite plugging agent exhibited good compatibility with the drilling fluid system and demonstrated excellent adaptability and plugging performance for fractures with different roughness levels, indicating promising potential for field application. Full article

Objectives: This study evaluated and compared the sealing ability and elemental composition of a resin-based endodontic sealer (AH Plus) used with three root canal obturation techniques: single cone (SC), lateral compaction (LC), and warm vertical condensation (WVC). The investigation focused on microstructural characteristics, interfacial integrity, and elemental distribution within filled root canals. Material and Methods: Sixty extracted single-root teeth were instrumented using the ProTaper Gold system and randomly assigned to three groups (n = 20) according to the obturation technique. The AH Plus Jet sealer was applied in all cases. Following obturation, samples were subjected to radiographic investigation and analyzed using optical microscopy and scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy (EDX) to assess the sealing performance and chemical composition. Results: Radiographic and microscopic assessments indicated that the SC method showed strong gutta-percha adhesion to dentin with a thin cement layer, whereas WVC provided excellent adaptation and penetration of gutta-percha. The LC technique demonstrated good adhesion but displayed occasional structural irregularities. SC has the thicker adhesion layer with uneven distribution regarding coronal, median, and apical, regions ranging from 45 to 80 μm, while WVC ensures a thin and uniform sealing layer of about 35 μm in all regions. SEM and EDX analyses detailed the interfacial microstructure and confirmed the presence of carbon (C), oxygen (O), calcium (Ca), zinc (Zn), barium (Ba), and sulfur (S) across all groups. Conclusions: All three obturation techniques (SC, WVC, LC) achieved effective sealing when combined with the AH Plus sealer. The main difference between the methods consists of the sealer layer thickness and its even distribution regarding gutta-percha cones. Full article

The investigation of the behavior of ZrB₂-SiC-based ultra-high temperature ceramic (UHTC) materials under high-velocity CO₂ plasma flow is of significant importance and relevance for evaluating their prospective use in the exploration of planets such as Venus or Mars. Accordingly, the degradation process of a ZrB₂-30 vol.% SiC ceramic composite, fabricated by hot-pressing at 1700 °C with a 15 vol.% Ti₂AlC sintering aid, was examined using a high-frequency induction plasmatron. It was found that the modification of the ceramic’s elemental and phase composition during consolidation, resulting from the interaction between ZrB₂ and Ti₂AlC, leads to the formation of an approximately 400 µm-thick multi-layered oxidation zone following 15 min stepwise thermochemical exposure at surface temperatures reaching up to 1970 °C. This area consists of a lower layer depleted of silicon carbide and an upper layer containing large pores (up to 160–200 µm), where ZrO₂ particles are distributed within a silicate melt. SEM analysis revealed that introduction of more refractory titanium and aluminum oxides into the melt upon oxidation, along with liquation within the melt, prevents the complete removal of this sealing melt from the sample surface. This effect remains even after 8 min exposure at an average temperature of ~1960–1970 °C. Full article

Calcareous sandstones, acting as sealing layers, play a crucial role in hydrocarbon accumulation of formations with high sand content (sand content > 80%). However, the genetic mechanisms, sealing mechanisms, and effectiveness of calcareous sandstones remain unclear. This study takes the Zhuhai–Enping formations in the Panyu A Sag as an example. By comprehensively analyzing data from well logs, cores, cast thin sections, elemental geochemical analysis and carbon–oxygen isotopes, the genetic mechanisms, development patterns, and controlling effects on hydrocarbon accumulation of calcareous cement layers are investigated. The main findings are as follows: (1) The calcareous sandstone cements are mainly composed of dolomite, ankerite, and anhydrite. With increasing burial depth, dolomite transitions from micritic dolomite to silt-sized and fine-crystalline dolomite, and finally to coarse-crystalline dolomite. (2) The local transgression provided ions such as Ca²⁺ and Mg²⁺, forming the material basis for early dolomite formation. As burial depth increased, the diagenetic environment shifted from acidic to alkaline, leading to the dolomitization of early-formed calcite and the formation of ankerite. (3) The high source-reservoir displacement pressure difference effectively seals hydrocarbon accumulation. Vertically interbedded tight calcareous sandstones and thin marine transgressive mud-stones collectively control efficient hydrocarbon preservation and enrichment. This research addresses the current limits in the study of “self-sealing sandstone layers,” and provides new geological insights and predictive models for hydrocarbon exploration in sand-rich settings. Full article

Biodegradable magnesium (Mg) alloys hold promising application prospects in the field of guided bone regeneration (GBR) membranes, particularly for oral and maxillofacial applications. However, their corrosion resistance requires further improvement. Additionally, Mg alloys are susceptible to bacterial infection upon implantation, while copper (Cu) is known for its excellent antibacterial properties. Introducing Cu into the micro-arc oxidation (MAO) coating can enhance both the corrosion resistance and antibacterial performance of Mg alloys. However, the sealing effect of such coatings remains suboptimal. Hydroxyapatite (HA), which possesses outstanding bioactivity, is a promising bone substitute material. This study investigates the influence of HA content on the microstructure, corrosion resistance, cytotoxicity, and antibacterial properties of Cu-containing MAO coatings. The results demonstrate that as the HA concentration increases, the corrosion resistance of the composite coating is significantly enhanced. The corrosion rate decreased from 0.32 mm/y for the untreated MAO coating to 0.27 mm/y and 0.23 mm/y for the HA-treated samples with EDTA–Ca concentrations of 125 mmol/L and 175 mmol/L, respectively. Cytotoxicity assessment indicates that the incorporation of an HA layer significantly improves cell compatibility compared to the bare MAO coating. However, the enhanced corrosion resistance provided by the denser HA layer (at 175 mmol/L EDTA–Ca) unfortunately acts as a barrier, limiting the release of antibacterial Cu²⁺. Among the coatings tested, the one with 125 mmol/L EDTA–Ca exhibited the best overall performance, demonstrating good corrosion resistance, cytocompatibility, and effective antibacterial properties. Full article

This review article summarizes the most widely used and effective technologies for producing protective and functional bilayer coatings. Particular attention is given to methods such as electroplating and electroless metallization, chemical vapor deposition, thermal spray and vacuum arc deposition, conversion treatments, laser modification, and organic layer deposition. Bilayer architectures are highlighted for their ability to overcome the limitations of single-layer coatings by combining complementary functionalities, resulting in enhanced adhesion, improved corrosion resistance through pore sealing or superhydrophobic surface states, and increased wear and crack resistance. This article is intended for researchers, materials scientists, and engineers engaged in surface engineering, corrosion protection, and advanced manufacturing, providing them with a clear understanding of the mechanisms, advantages, and practical applications of bilayer coatings. By synthesizing recent developments, comparative analyses, and performance data, the review enables readers to make informed decisions about the selection, design, and implementation of bilayer coatings for diverse industrial applications, ranging from aerospace and automotive components to medical devices and energy systems. Full article

The accurate analysis of the sealing performance of underground lined cavern hydrogen storage is critical for enhancing the stability and economic viability of storage facilities. This study conducts an innovative investigation into hydrogen leakage behavior by developing a multiphysical coupled model for a composite system of support structures and surrounding rock in the operation process. By integrating Fick’s first law with the steady-state gas permeation equation, the gas leakage rates of stainless steel and polymer sealing layers are quantified, respectively. The Arrhenius equation is employed to characterize the effects of temperature on hydrogen permeability and the evolution of gas permeability. Thermalmechanical coupled effects across different materials within the storage system are further considered to accurately capture the hydrogen leakage process. The reliability of the established model is validated against analytical solutions and operational data from a real underground compressed air storage facility. The applicability of four materials—stainless steel, epoxy resin (EP), ethylene–vinyl alcohol copolymer (EVOH), and polyimide (PI)—as sealing layers in underground hydrogen storage caverns is evaluated, and the influences of four operational parameters (initial temperature, initial pressure, hydrogen injection temperature, and injection–production rate) on sealing layer performance are also systematically investigated. The results indicate that all four materials satisfy the required sealing performance standards, with stainless steel and EP demonstrating superior sealing performance. The initial temperature of the storage and the injection temperature of hydrogen significantly affect the circumferential stress in the sealing layer—a 10 K increase in initial temperature leads to an 11% rise in circumferential stress, while a 10 K increase in injection temperature results in a 10% increase. In addition, the initial storage pressure and the hydrogen injection rate exhibit a considerable influence on airtightness—a 1 MPa increase in initial pressure raises the leakage rate by 11%, and a 20 kg/s increase in injection rate leads to a 12% increase in leakage. This study provides a theoretical foundation for sealing material selection and parameter optimization in practical engineering applications of underground lined caverns for hydrogen storage. Full article

Cracks in concrete dam tunnels compromise structural safety, watertightness, and durability, while conventional repair materials such as epoxy and cement impose environmental burdens. This study investigates biomineralization methods, namely Microbially Induced Calcium Carbonate Precipitation (MICP) and Enzyme-Induced Carbonate Precipitation (EICP), for repairing fine cracks in a large hydropower dam tunnel. Laboratory tests and field applications were conducted by injecting urea–calcium solutions with Sporosarcina pasteurii for MICP and soybean-derived urease for EICP, applied twice daily over three days. Both techniques achieved effective sealing, with precipitation efficiencies of 93.75% for MICP and 84.17% for EICP. XRD analysis revealed that MICP produced a mixture of vaterite and calcite, reflecting biologically influenced crystallization, whereas EICP yielded predominantly calcite, the thermodynamically stable phase. SEM confirmed that MICP generated irregular layered clusters shaped by microbial activity, while EICP formed smoother spherical and more uniform deposits under enzyme-driven conditions. The results demonstrate that MICP provides higher efficiency and localized nucleation control, while EICP offers faster kinetics and more uniform deposition. Both methods present eco-friendly and field-applicable alternatives to conventional repair, combining technical performance with environmental sustainability for hydraulic infrastructure maintenance. Full article

In the process of heat contact sealing of thin, flexible polymer films, the choice of the film material, the layer structure, the sealing tools, and the process parameters influence the melt flow. A pronounced melt flow dynamic, which is to be expected in industrial applications due to the high temperatures and pressures, favors the formation of sealing edges that negatively affect the user-friendliness when opening the packaging. In this study, the influence of seal seam formation on the opening behavior was systematically investigated by numerical simulation. A detailed model was developed that simulates the seam opening process, accounting for the composite structure, the detailed geometry of the seal seam, and the separation process. The numerical results of the force-offset behavior showed good agreement with experimental data. Parameter studies revealed that the thicker and more pronounced seal seams lead to higher tear-off forces, while thinner and less pronounced seams result in lower forces. These findings provide valuable insights into the interactions between seam formation and the mechanical behavior of flexible films, enabling the optimization of sealing processes for improved package performance. Full article

H13 steel, which was used as the material for shield machine cutter rings, required tempering to attain superior mechanical properties. The Cr-rich carbide that precipitated during the tempering process definitely decreased the corrosion resistance of the steel. Here, we added rare earth Yttrium to enhance the corrosion resistance of H13 steel. It was found that the inclusions were modified by adding yttrium in the steel, and the formation of Cr₂₃C₆ at the grain boundaries during tempering was suppressed. Furthermore, SKPFM measurements demonstrated that the surface potential of yttrium-containing inclusion was comparable to that of the surrounding matrix, thereby reducing the pitting susceptibility of H13 steel. Further investigation showed that yttrium decreased the normal stress range at grain boundaries during the tempering process, and effectively prevented C segregation. Thus, the number of Cr-depleted zones was decreased, and grain boundaries with active Cr atoms were increased. These active Cr atoms effectively sealed the ion channels between the matrix and NaCl solution within the Cr-rich oxide layer, thus improving localized corrosion resistance in the NaCl solution. On the other hand, the electrochemical test and SKPFM exhibited that yttrium reduced the potential loss during tempering, minimized the potential degradation of the matrix, and improved the corrosion resistance of H13 steel with yttrium. Accordingly, the corrosion loss of Y-bearing H13 steel was reduced by 46.6%. Full article

This work aims to perform a detailed mineralogical, crystal-chemical, and geochemical characterization of bentonites from the Benavila outcrop, the largest known deposit of bentonites in continental Portugal. Bulk samples and different size fractions were characterized through X-Ray Diffraction (XRD). Structural formulae of the smectites were fitted from point analyses acquired by analytical electron microscopy (AEM) with transmission electron microscopy (TEM). Smectites are the major component with variable amounts of calcite and minor amounts of quartz, feldspar, illite, and chlorite. Occasionally, amphiboles and dolomite have also been identified. The high content of carbonates in different parts of the sampling area is related to the circulation of carbonate-rich fluids. The smectites present high-layer charge, are intermediate terms of the montmorillonite–beidellite series, and also show an intermediate cisvacant–transvacant configuration. Major and trace elements concentrations were determined by ICP-MS. The geochemical analysis of the samples indicates an enrichment in SiO₂ and Al₂O₃ and a depletion of the more clayey materials in REE, HFSE, and Y, among others. The calculation of the PIA and CIA alteration indices, along with other parameters observed, shows the possible alteration pathways of the Benavila deposit. Research to evaluate the ability of these bentonites to be used as engineering barrier systems (EBS) and sealing materials for radioactive waste repositories is ongoing. Full article

Lost circulation is a major challenge in oil and gas drilling operations, severely restricting drilling efficiency and compromising operational safety. Conventional bridging and plugging materials rely on precise particle-to-fracture size matching, resulting in low success rates. Self-healing gels penetrate loss zones as discrete particles that progressively swell, accumulate, and self-repair in integrated gel masses to effectively seal fracture networks. Self-healing gels effectively overcome the shortcomings of traditional bridging agents including poor adaptability to fractures, uncontrollable gel formation of conventional downhole crosslinking gels, and the low strength of conventional pre-crosslinked gels. This work employs stearyl methacrylate (SMA) as a hydrophobic monomer, acrylamide (AM) and acrylic acid (AA) as hydrophilic monomers, and graphene oxide (GO) as an inorganic dopant to develop a GO-based self-healing organic–inorganic hybrid plugging material (SG gel). The results demonstrate that the incorporation of GO significantly enhances the material’s mechanical and rheological properties, with the SG-1.5 gel exhibiting a rheological strength of 3750 Pa and a tensile fracture stress of 27.1 kPa. GO enhances the crosslinking density of the gel network through physical crosslinking interactions, thereby improving thermal stability and reducing the swelling ratio of the gel. Under conditions of 120 °C and 6 MPa, SG-1.5 gel demonstrated a fluid loss volume of only 34.6 mL in 60–80-mesh sand bed tests. This gel achieves self-healing within fractures through dynamic hydrophobic associations and GO-enabled physical crosslinking interactions, forming a compact plugging layer. It provides an efficient solution for lost circulation control in drilling fluids. Full article