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Search Results (758)

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Keywords = robotic inspection

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29 pages, 3741 KB  
Article
A Real-Time Mobile Robotic System for Crack Detection in Construction Using Two-Stage Deep Learning
by Emmanuella Ogun, Yong Ann Voeurn and Doyun Lee
Sensors 2026, 26(2), 530; https://doi.org/10.3390/s26020530 (registering DOI) - 13 Jan 2026
Abstract
The deterioration of civil infrastructure poses a significant threat to public safety, yet conventional manual inspections remain subjective, labor-intensive, and constrained by accessibility. To address these challenges, this paper presents a real-time robotic inspection system that integrates deep learning perception and autonomous navigation. [...] Read more.
The deterioration of civil infrastructure poses a significant threat to public safety, yet conventional manual inspections remain subjective, labor-intensive, and constrained by accessibility. To address these challenges, this paper presents a real-time robotic inspection system that integrates deep learning perception and autonomous navigation. The proposed framework employs a two-stage neural network: a U-Net for initial segmentation followed by a Pix2Pix conditional generative adversarial network (GAN) that utilizes adversarial residual learning to refine boundary accuracy and suppress false positives. When deployed on an Unmanned Ground Vehicle (UGV) equipped with an RGB-D camera and LiDAR, this framework enables simultaneous automated crack detection and collision-free autonomous navigation. Evaluated on the CrackSeg9k dataset, the two-stage model achieved a mean Intersection over Union (mIoU) of 73.9 ± 0.6% and an F1-score of 76.4 ± 0.3%. Beyond benchmark testing, the robotic system was further validated through simulation, laboratory experiments, and real-world campus hallway tests, successfully detecting micro-cracks as narrow as 0.3 mm. Collectively, these results demonstrate the system’s potential for robust, autonomous, and field-deployable infrastructure inspection. Full article
(This article belongs to the Special Issue Sensing and Control Technology of Intelligent Robots)
23 pages, 5112 KB  
Article
Trajectory Tracking of a Mobile Robot in Underground Roadways Based on Hierarchical Model Predictive Control
by Chuanwei Wang, Zhihao Liu, Siya Sun, Zhenwu Wang, Kexiang Ma, Qinghua Mao, Xusheng Xue, Xi Chen, Kai Zhao and Tao Hu
Actuators 2026, 15(1), 47; https://doi.org/10.3390/act15010047 - 12 Jan 2026
Abstract
Mobile robots conducting inspection tasks in coal-mine roadways and operating in complex underground environments are often subjected to demanding conditions such as low adhesion, uneven friction distribution, and localized slippery surfaces. These challenges are significant, predisposing the robots to trajectory deviation and posture [...] Read more.
Mobile robots conducting inspection tasks in coal-mine roadways and operating in complex underground environments are often subjected to demanding conditions such as low adhesion, uneven friction distribution, and localized slippery surfaces. These challenges are significant, predisposing the robots to trajectory deviation and posture instability, thereby presenting substantial obstacles to high-precision tracking control. The primary innovation of this study lies in proposing a hierarchical model predictive control (HMPC) strategy, which addresses the challenges through synergistic, kinematic and dynamic optimization. The core contribution is the construction of dual-layer optimization architecture. The upper-layer kinematic MPC generates the desired linear and angular velocities as reference commands. The lower-layer MPC is designed based on a dynamic model that incorporates ground adhesion characteristics, enabling the online computation of optimal driving forces (FL, FR) for the left and right tracks that simultaneously satisfy tracking performance requirements and practical actuation constraints. Simulation results demonstrate that the proposed hierarchical framework significantly outperforms conventional kinematic MPC in terms of steady-state accuracy, response speed, and trajectory smoothness. Experimental validation further confirms that, in environments with low adhesion and localized slippery conditions representative of actual roadways, the proposed method effectively coordinates geometric accuracy with dynamic feasibility. It not only markedly reduces longitudinal and lateral tracking errors but also ensures excellent dynamic stability and reasonable driving force distribution, providing key technical support for reliable operation in complex underground environments. Full article
(This article belongs to the Special Issue Motion Planning, Trajectory Prediction, and Control for Robotics)
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24 pages, 5792 KB  
Review
A Review of Eddy Current In-Line Inspection Technology for Oil and Gas Pipelines
by Xianbing Liang, Chaojie Xu, Xi Zhang and Wenming Jiang
Processes 2026, 14(2), 247; https://doi.org/10.3390/pr14020247 - 10 Jan 2026
Viewed by 85
Abstract
Pipeline infrastructure constitutes the primary transportation system within the oil and gas industry, where operational safety is critically dependent on advanced in-line inspection technologies. This study presents a comprehensive analysis of eddy current testing (ECT) applications for pipeline integrity assessment. The fundamental principles [...] Read more.
Pipeline infrastructure constitutes the primary transportation system within the oil and gas industry, where operational safety is critically dependent on advanced in-line inspection technologies. This study presents a comprehensive analysis of eddy current testing (ECT) applications for pipeline integrity assessment. The fundamental principles of ECT are first elucidated, followed by a systematic comparative evaluation of five key ECT methodologies: conventional, multi-frequency, remote field, pulsed, and array eddy current techniques. The analysis examines their detection mechanisms, technical specifications, comparative advantages, and current developmental trajectories, with particular emphasis on future technological evolution. Subsequently, integrating global pipeline infrastructure development trends and market requirements, representative designs of pipeline inspection tools are detailed and we review relevant industry applications. Finally, persistent challenges in ECT applications are identified, particularly regarding adaptability to complex operational environments, quantification accuracy for micro-scale defects, and predictive capability for defect progression. This study proposes that future ECT equipment development should prioritize multi-modal integration, miniaturization, and intelligent analysis to enable comprehensive pipeline safety management throughout the entire asset lifecycle. Full article
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16 pages, 4550 KB  
Article
A Framework for a Digital Twin of Inspection Robots
by Cristian Pelagalli, Pierluigi Rea, Roberto Di Bona, Erika Ottaviano, Marek Kciuk, Zygmunt Kowalik and Joanna Bijak
Appl. Sci. 2026, 16(2), 650; https://doi.org/10.3390/app16020650 - 8 Jan 2026
Viewed by 95
Abstract
The study addresses the design and implementation of a modular, scalable platform for specialized inspection tasks, highlighting its suitability for future research activities. The work presents a fully validated methodology that encompasses both the physical robot and its digital twin. Specifically, the objective [...] Read more.
The study addresses the design and implementation of a modular, scalable platform for specialized inspection tasks, highlighting its suitability for future research activities. The work presents a fully validated methodology that encompasses both the physical robot and its digital twin. Specifically, the objective of this work is to design and develop a sensor-equipped mobile robot designed for inspection and surveillance tasks. The study places particular emphasis on the robot’s actuation system, the design and implementation of its control architecture, and the creation of a PC-based control interface. Additionally, suitable sensors can be integrated to enable future capabilities in automatic obstacle detection and autonomous navigation. The paper presents a digital shadow/DT-enabling framework to support inspection and surveillance operations, grounded in the digital representation of the robot. Full article
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22 pages, 6841 KB  
Article
Constraint-Aware Design of Spherical Camera Rigs for Optical Metrology
by Haider Ali Hasan, Ali Noori Abdulrasool, Hadeel Raad Mahdi and Bashar Alsadik
Metrology 2026, 6(1), 2; https://doi.org/10.3390/metrology6010002 - 7 Jan 2026
Viewed by 95
Abstract
This paper introduces a constraint-aware optimization framework for designing spherical multi-camera rigs that achieve complete panorama coverage while adhering to physical and field-of-view limitations. The approach assesses coverage using solid-angle geometry and calculates the sampling density in pixels per steradian, providing a measurable, [...] Read more.
This paper introduces a constraint-aware optimization framework for designing spherical multi-camera rigs that achieve complete panorama coverage while adhering to physical and field-of-view limitations. The approach assesses coverage using solid-angle geometry and calculates the sampling density in pixels per steradian, providing a measurable, traceable basis for panoramic optical measurement. By viewing panoramic imaging as a directional measurement challenge, the framework aligns with principles of optical metrology and guarantees uniform, non-contact optical sensing around the sphere. The optimization process includes capsule-based collision constraints, soft coverage losses, and field-of-view intersection modeling to produce physically feasible rig configurations. Experiments show that the optimized rigs provide improved coverage uniformity and less redundancy, with validation through Blender-generated synthetic panoramas confirming the practical performance of the designed optical systems. The proposed approach allows for systematic, measurement-driven design of spherical camera rigs for use in immersive imaging, robotic perception, and structural inspection. Full article
(This article belongs to the Special Issue Advances in Optical 3D Metrology)
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15 pages, 2307 KB  
Article
Navigation and Load Adaptability of a Flatworm-Inspired Soft Robot Actuated by Staggered Magnetization Structure
by Zixu Wang, Miaozhang Shen, Chunying Li, Pengcheng Li, Anran Zheng and Shuxiang Guo
Biomimetics 2026, 11(1), 41; https://doi.org/10.3390/biomimetics11010041 - 6 Jan 2026
Viewed by 200
Abstract
This study presents a magnetically actuated soft robot inspired by the peristaltic locomotion of flatworms, designed to replicate the biological locomotion of worms to achieve robust maneuverability. Fabricated entirely from photocurable soft resin, the robot features a flexible elastomeric body and two webbed [...] Read more.
This study presents a magnetically actuated soft robot inspired by the peristaltic locomotion of flatworms, designed to replicate the biological locomotion of worms to achieve robust maneuverability. Fabricated entirely from photocurable soft resin, the robot features a flexible elastomeric body and two webbed fins with embedded soft magnets. By applying a vertically oscillating magnetic field, the robot achieves forward crawling through the coordinated bending and lifting of fins, converting oscillating magnetic fields into continuous undulatory motion that mimics the gait of flatworms. The experimental results demonstrate that the system maintains consistent bidirectional velocities in the range of 4–7 mm/s on flat surfaces. Beyond linear locomotion, the robot demonstrates effective terrain adaptability, navigating complex topographies, including curved obstacles up to 16 times its body thickness, by autonomously adopting a high-lifting kinematic strategy to overcome gravitational resistance. Furthermore, load-carrying tests reveal that the robot can transport a 6 g payload without velocity degradation. These findings underscore the robot’s efficacy in overcoming mobility constraints, highlighting promising applications in fields requiring non-invasive intervention, such as biomedical capsule endoscopy and industrial pipeline inspection. Full article
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19 pages, 2688 KB  
Article
Framework for the Development of a Process Digital Twin in Shipbuilding: A Case Study in a Robotized Minor Pre-Assembly Workstation
by Ángel Sánchez-Fernández, Elena-Denisa Vlad-Voinea, Javier Pernas-Álvarez, Diego Crespo-Pereira, Belén Sañudo-Costoya and Adolfo Lamas-Rodríguez
J. Mar. Sci. Eng. 2026, 14(1), 106; https://doi.org/10.3390/jmse14010106 - 5 Jan 2026
Viewed by 378
Abstract
This article proposes a framework for the development of process digital twins (DTs) in the shipbuilding sector, based on the ISO 23247 standard and structured around the achievement of three levels of digital maturity. The framework is demonstrated through a real pilot cell [...] Read more.
This article proposes a framework for the development of process digital twins (DTs) in the shipbuilding sector, based on the ISO 23247 standard and structured around the achievement of three levels of digital maturity. The framework is demonstrated through a real pilot cell developed at the Innovation and Robotics Center of NAVANTIA—Ferrol shipyard, incorporating various cutting-edge technologies such as robotics, artificial intelligence, automated welding, computer vision, visual inspection, and autonomous vehicles for the manufacturing of minor pre-assembly components. Additionally, the study highlights the crucial role of discrete event simulation (DES) in adapting traditional methodologies to meet the requirements of Process digital twins. By addressing these challenges, the research contributes to bridging the gap in the current state of the art regarding the development and implementation of Process digital twins in the naval sector. Full article
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25 pages, 4852 KB  
Article
Autonomous Gas Leak Detection in Hazardous Environments Using Gradient-Guided Depth-First Search Algorithm
by Prajakta Salunkhe, Atharva Tilak, Mahesh Shirole and Ninad Mehendale
Automation 2026, 7(1), 13; https://doi.org/10.3390/automation7010013 - 5 Jan 2026
Viewed by 181
Abstract
Gas leak detection in industrial environments poses critical safety challenges that require algorithms capable of balancing rapid source identification with comprehensive spatial coverage. Conventional approaches using fixed sensor networks provide limited coverage, while manual inspection methods expose personnel to hazardous conditions. This paper [...] Read more.
Gas leak detection in industrial environments poses critical safety challenges that require algorithms capable of balancing rapid source identification with comprehensive spatial coverage. Conventional approaches using fixed sensor networks provide limited coverage, while manual inspection methods expose personnel to hazardous conditions. This paper presents a novel Gradient-Guided Depth-First Search (GG-DFS) algorithm designed for autonomous mobile robots, which integrates gradient-following behavior with systematic exploration guarantees. The algorithm utilizes local concentration gradient estimation to direct movement toward leak sources while implementing depth-first search with backtracking to ensure complete environmental coverage. We assess the performance of GG-DFS through extensive simulations comprising 160 independent runs with varying leak configurations (1–4 sources) and starting positions. Experimental results show that GG-DFS achieves rapid initial source detection (9.3±7.3steps;mean±SD), maintains 100% coverage completeness with 100% detection reliability, and achieves 50% exploration efficiency. In multi-source conditions, GG-DFS requires 70% fewer detection steps in four-leak scenarios compared to single-leak environments due to gradient amplification effects. Comparative evaluation demonstrates a substantial improvement in detection speed and efficiency over standard DFS, with GG-DFS achieving a composite performance score of 0.98, compared to 0.65 for standard DFS, 0.64 for the lawnmower pattern, and 0.53 for gradient ascent. These findings establish GG-DFS as a robust and reliable framework for safety-critical autonomous environmental monitoring applications. Full article
(This article belongs to the Section Robotics and Autonomous Systems)
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17 pages, 3688 KB  
Review
Bioinspired Design for Space Robots: Enhancing Exploration Capability and Intelligence
by Guangming Chen, Xiang Lei, Shiwen Li, Gabriel Lodewijks, Rui Zhang and Meng Zou
Biomimetics 2026, 11(1), 30; https://doi.org/10.3390/biomimetics11010030 - 2 Jan 2026
Viewed by 253
Abstract
Space exploration is a major global focus, advancing knowledge and exploiting new resources beyond Earth. Bioinspired design—drawing principles from nature—offers systematic pathways to increase the capability and intelligence of space robots. Prior reviews have emphasized on-orbit manipulators or lunar rovers, while a comprehensive [...] Read more.
Space exploration is a major global focus, advancing knowledge and exploiting new resources beyond Earth. Bioinspired design—drawing principles from nature—offers systematic pathways to increase the capability and intelligence of space robots. Prior reviews have emphasized on-orbit manipulators or lunar rovers, while a comprehensive treatment across application domains has been limited. This review synthesizes bioinspired capability and intelligence for space exploration under varied environmental constraints. We highlight four domains: adhesion and grasping for on-orbit servicing; terrain-adaptive mobility on granular and rocky surfaces; exploration intelligence that couples animal-like sensing with decision strategies; and design methodologies for translating biological functions into robotic implementations. Representative applications include gecko-like dry adhesives for debris capture, beetle-inspired climbers for truss operations, sand-moving quadrupeds and mole-inspired burrowers for granular regolith access, and insect flapping-wing robots for flight under Martian conditions. By linking biological analogues to quantitative performance metrics, this review highlights how bioinspired strategies can significantly improve on-orbit inspection, planetary mobility, subsurface access, and autonomous decision-making. Framed by capability and intelligence, bioinspired approaches reveal how biological analogues translate into tangible performance gains for on-orbit inspection, servicing, and long-range planetary exploration. Full article
(This article belongs to the Special Issue Bio-Inspired Robotics and Applications 2025)
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27 pages, 6768 KB  
Article
Design and Performance Analysis of a New Variable Friction Pipeline Magnetic Flux Leakage Detection Robot
by Haichao Liu, Dongliang Cao, Shining Yuan, Jie Liu and Yufang Li
Lubricants 2026, 14(1), 20; https://doi.org/10.3390/lubricants14010020 - 1 Jan 2026
Viewed by 293
Abstract
To meet the requirements of in-pipeline inspection tasks, this paper designs a fluid-driven pipeline magnetic flux leakage (MFL) inspection robot with controllable speed. Based on the operating conditions of the robot, a combined solution with variable friction and drainage speed regulation devices is [...] Read more.
To meet the requirements of in-pipeline inspection tasks, this paper designs a fluid-driven pipeline magnetic flux leakage (MFL) inspection robot with controllable speed. Based on the operating conditions of the robot, a combined solution with variable friction and drainage speed regulation devices is developed. A mechanical equilibrium model of the robot is established. Through theoretical calculations and ANSYS 19.0 simulations, the structural parameters of the cup seals are determined. FLUENT fluid simulations are employed to optimize the drainage area, and the relationships between the valve opening, flow velocity, and torque are analyzed. Furthermore, the speed regulation characteristics of the variable friction device are evaluated. Experimental results demonstrate that the robot can achieve effective speed control and possesses reliable anti-jamming capability. The findings confirm the feasibility of the designed robot for pipeline magnetic flux leakage inspection tasks. Full article
(This article belongs to the Special Issue Tribology in Pipeline Transport Engineering)
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17 pages, 3389 KB  
Article
Offboard Fault Diagnosis for Large UAV Fleets Using Laser Doppler Vibrometer and Deep Extreme Learning
by Mohamed A. A. Ismail, Saadi Turied Kurdi, Mohammad S. Albaraj and Christian Rembe
Automation 2026, 7(1), 6; https://doi.org/10.3390/automation7010006 - 31 Dec 2025
Viewed by 333
Abstract
Unmanned Aerial Vehicles (UAVs) have become integral to modern applications, including smart agricultural robotics, where reliability is essential to ensure safe and efficient operation. It is commonly recognized that traditional fault diagnosis approaches usually rely on vibration and noise measurements acquired via onboard [...] Read more.
Unmanned Aerial Vehicles (UAVs) have become integral to modern applications, including smart agricultural robotics, where reliability is essential to ensure safe and efficient operation. It is commonly recognized that traditional fault diagnosis approaches usually rely on vibration and noise measurements acquired via onboard sensors or similar methods, which typically require continuous data acquisition and non-negligible onboard computational resources. This study presents a portable Laser Doppler Vibrometer (LDV)-based system designed for noncontact, offboard, and high-sensitivity measurement of UAV vibration signatures. The LDV measurements are analyzed using a Deep Extreme Learning-based Neural Network (DeepELM-DNN) capable of identifying both propeller fault type and severity from a single 1 s measurement. Experimental validation on a commercial quadcopter using 50 datasets across multiple induced fault types and severity levels demonstrates a classification accuracy of 97.9%. Compared to conventional onboard sensor-based approaches, the proposed framework shows strong potential for reduced computational effort while maintaining high diagnostic accuracy, owing to its short measurement duration and closed-form learning structure. The proposed LDV setup and DeepELM-DNN framework enable noncontact fault inspection while minimizing or eliminating the need for additional onboard sensing hardware. This approach offers a practical and scalable diagnostic solution for large UAV fleets and next-generation smart agricultural and industrial aerial robotics. Full article
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20 pages, 1440 KB  
Article
Robust Optimization and Workspace Enhancement of a Reconfigurable Delta Robot via a Singularity-Sensitive Index
by Arturo Franco-López, Mauro Maya, Alejandro González, Liliana Félix-Ávila, César-Fernando Méndez-Barrios and Antonio Cardenas
Robotics 2026, 15(1), 11; https://doi.org/10.3390/robotics15010011 - 30 Dec 2025
Viewed by 226
Abstract
This study investigates the kinematic behavior of a reconfigurable Delta parallel robot aiming to enhance its performance in real industrial applications such as high-speed packaging, precision pick-and-place operations, automated inspection, and lightweight assembly tasks. While Delta robots are widely recognized for their speed [...] Read more.
This study investigates the kinematic behavior of a reconfigurable Delta parallel robot aiming to enhance its performance in real industrial applications such as high-speed packaging, precision pick-and-place operations, automated inspection, and lightweight assembly tasks. While Delta robots are widely recognized for their speed and accuracy, their practical use is often limited by workspace constraints and singularities that compromise motion stability and control safety. Through a detailed analysis, it is shown that classical Jacobian-based performance indices are unsuitable for resolving the redundancy introduced by geometric reconfiguration, as they may lead the system toward singular or ill-conditioned configurations. To overcome these limitations, this work introduces an adjustable singularity-sensitive performance index designed to penalize extreme velocity and force singular values and enables tuning between velocity and force performance. Simulation results demonstrate that optimizing the reconfiguration parameter using this index increases the usable workspace by approximately 82% and improves the uniformity of manipulability across the workspace. These findings suggest that the proposed approach provides a robust framework for enhancing the operational range and kinematic safety of reconfigurable Delta robots, while remaining adaptable to different design priorities. Full article
(This article belongs to the Topic New Trends in Robotics: Automation and Autonomous Systems)
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17 pages, 14496 KB  
Article
Development of Laser Ultrasonic Robotic System for In Situ Internal Defect Detection
by Seiya Nitta, Keiji Kadota, Kazufumi Nomura, Tetsuo Era and Satoru Asai
Appl. Sci. 2026, 16(1), 281; https://doi.org/10.3390/app16010281 - 26 Dec 2025
Viewed by 185
Abstract
Assurance of the integrity of every weld joint is highly desirable, and defect detection methods that can be applied to welds at high temperatures immediately after welding are required. The laser ultrasonic (LU) method, which generates ultrasonic waves in the target via pulsed [...] Read more.
Assurance of the integrity of every weld joint is highly desirable, and defect detection methods that can be applied to welds at high temperatures immediately after welding are required. The laser ultrasonic (LU) method, which generates ultrasonic waves in the target via pulsed laser irradiation, is a well-known technique for non-contact defect detection during welding. Ultrasonic waves excited in ablation mode exhibit large amplitudes and predominantly surface-normal propagation, which has driven extensive research into their application for weld inspection. However, owing to the size and weight of conventional equipment, such systems have largely been limited to bench-top experimental setups. To address this, we developed an LU robotic system incorporating a compact, lightweight laser source and an improved signal-processing system. We conducted experiments to measure signals and to detect backside slits in flat plates and blowholes in lap-fillet welds. Additionally, a method to improve the sensitivity of laser interferometers was investigated and demonstrated on smut-covered areas near weld beads. Full article
(This article belongs to the Special Issue Industrial Applications of Laser Ultrasonics)
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25 pages, 103370 KB  
Article
NeRF-Enhanced Visual–Inertial SLAM for Low-Light Underwater Sensing
by Zhe Wang, Qinyue Zhang, Yuqi Hu and Bing Zheng
J. Mar. Sci. Eng. 2026, 14(1), 46; https://doi.org/10.3390/jmse14010046 - 26 Dec 2025
Viewed by 362
Abstract
Marine robots operating in low illumination and turbid waters require reliable measurement and control for surveying, inspection, and monitoring. This paper present a sensor-centric visual–inertial simultaneous localization and mapping (SLAM) pipeline that combines low-light enhancement, learned feature matching, and NeRF-based dense reconstruction to [...] Read more.
Marine robots operating in low illumination and turbid waters require reliable measurement and control for surveying, inspection, and monitoring. This paper present a sensor-centric visual–inertial simultaneous localization and mapping (SLAM) pipeline that combines low-light enhancement, learned feature matching, and NeRF-based dense reconstruction to provide stable navigation states. A lightweight encoder–decoder with global attention improves signal-to-noise ratio and contrast while preserving feature geometry. SuperPoint and LightGlue deliver robust correspondences under severe visual degradation. Visual and inertial data are tightly fused through IMU pre-integration and nonlinear optimization, producing steady pose estimates that sustain downstream guidance and trajectory planning. An accelerated NeRF converts monocular sequences into dense, photorealistic reconstructions that complement sparse SLAM maps and support survey-grade measurement products. Experiments on AQUALOC sequences demonstrate improved localization stability and higher-fidelity reconstructions at competitive runtime, showing robustness to low illumination and turbidity. The results indicate an effective engineering pathway that integrates underwater image enhancement, multi-sensor fusion, and neural scene representations to improve navigation reliability and mission effectiveness in realistic marine environments. Full article
(This article belongs to the Special Issue Intelligent Measurement and Control System of Marine Robots)
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14 pages, 17578 KB  
Article
A Two-Stage High-Precision Recognition and Localization Framework for Key Components on Industrial PCBs
by Li Wang, Liu Ouyang, Huiying Weng, Xiang Chen, Anna Wang and Kexin Zhang
Mathematics 2026, 14(1), 4; https://doi.org/10.3390/math14010004 - 19 Dec 2025
Viewed by 199
Abstract
Precise recognition and localization of electronic components on printed circuit boards (PCBs) are crucial for industrial automation tasks, including robotic disassembly, high-precision assembly, and quality inspection. However, strong visual interference from silkscreen characters, copper traces, solder pads, and densely packed small components often [...] Read more.
Precise recognition and localization of electronic components on printed circuit boards (PCBs) are crucial for industrial automation tasks, including robotic disassembly, high-precision assembly, and quality inspection. However, strong visual interference from silkscreen characters, copper traces, solder pads, and densely packed small components often degrades the accuracy of deep learning-based detectors, particularly under complex industrial imaging conditions. This paper presents a two-stage, coarse-to-fine PCB component localization framework based on an optimized YOLOv11 architecture and a sub-pixel geometric refinement module. The proposed method enhances the backbone with a Convolutional Block Attention Module (CBAM) to suppress background noise and strengthen discriminative features. It also integrates a tiny-object detection branch and a weighted Bi-directional Feature Pyramid Network (BiFPN) for more effective multi-scale feature fusion, and it employs a customized hybrid loss with vertex-offset supervision to enable pose-aware bounding box regression. In the second stage, the coarse predictions guide contour-based sub-pixel fitting using template geometry to achieve industrial-grade precision. Experiments show significant improvements over baseline YOLOv11, particularly for small and densely arranged components, indicating that the proposed approach meets the stringent requirements of industrial robotic disassembly. Full article
(This article belongs to the Special Issue Complex Process Modeling and Control Based on AI Technology)
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