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Search Results (1,261)

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Keywords = recycled aggregate concrete

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25 pages, 5863 KB  
Article
Research on the Possibilities of Reusing Mixed Reclaimed Asphalt Materials with a Focus on the Circular Economy
by Martin Decký, Eva Remišová and Martin Samek
Appl. Sci. 2025, 15(22), 12004; https://doi.org/10.3390/app152212004 - 12 Nov 2025
Abstract
This article presents the results of a 10-year research study on the possibilities of implementing circular economy principles into the recovery of construction waste in road construction and paving traffic areas. According to Eurostat, construction waste accounts for approximately 25–30% of the total [...] Read more.
This article presents the results of a 10-year research study on the possibilities of implementing circular economy principles into the recovery of construction waste in road construction and paving traffic areas. According to Eurostat, construction waste accounts for approximately 25–30% of the total amount of waste produced in Europe. New legislative policies strongly support selective demolition and recycling with the aim of recycling at least 70% of construction waste. The subject of this research was mixed reclaimed asphalt material (MRAM) composed of 70% asphalt mixture, 10% aggregate, 10% concrete, and 10% soil. Isomorphic models and experimental sections made of MRAM showed that the required characteristics cannot be achieved when using MRAM without heating and compaction. When laying MRAM using a light dynamic plate and additional heating due to solar radiation, the LDD 100 device detected a 53% increase in the deformation modulus. On isomorphic MRAM models, the CBR test showed a 4-, 5-, and 14-times increase in the CBR value when the temperature was increased from 20 °C to 40, 50, and 70 °C. The laboratory results were confirmed by monitoring the surface condition of a local road rehabilitated between 2017 and 2025 using MRAM, where some sections showed the properties of semi-bound layers after eight years. The road surface was improved with a 20 cm layer of MRAM at an air temperature of 30 °C and compacted with a 10-ton smooth roller. The research results presented made it possible to create a proposal for a systematic approach to the evaluation of materials obtained from asphalt roads, optimized on the principles of the circular economy. Full article
(This article belongs to the Section Materials Science and Engineering)
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26 pages, 4253 KB  
Article
Enhancing Shear Performance of Concrete Beams Using Layered Rubberized and Steel Fiber-Reinforced Composites
by Abdulaziz S. Alsaif and Abdulrahman S. Albidah
Materials 2025, 18(22), 5076; https://doi.org/10.3390/ma18225076 - 7 Nov 2025
Viewed by 193
Abstract
Recycling rubber and steel fibers from end-of-life tires for use in structural concrete presents a sustainable pathway to improve resource efficiency and reduce environmental impact. This study assesses the shear performance of reinforced concrete beams in which shredded tire rubber substitutes 20 vol.% [...] Read more.
Recycling rubber and steel fibers from end-of-life tires for use in structural concrete presents a sustainable pathway to improve resource efficiency and reduce environmental impact. This study assesses the shear performance of reinforced concrete beams in which shredded tire rubber substitutes 20 vol.% of both fine and coarse natural aggregates. The effect of including recycled tire steel fibers (RSF) and industrial steel fibers (ISF), each at a dosage of 20 kg/m3, is also examined. The experimental program involved testing twenty-four cylindrical specimens and seven reinforced concrete beams to evaluate the mechanical and structural behavior of the proposed mixtures. A novel layered concrete configuration is also evaluated, in which rubberized (RU) concrete or steel fiber reinforced rubberized (RUSF) concrete is placed in the tensile zone, and plain (P) concrete is placed in the compressive zone. The results indicate that rubber incorporation alone reduces shear strength by 30.9% compared to P concrete. However, the inclusion of steel fibers not only compensates for this reduction but significantly improves strength and ductility. Beams fully cast with RUSF concrete exhibit a 31.9% increase in shear strength compared to P concrete. In contrast, layered beams with RUSF concrete in the bottom and P concrete in the top show a comparable performance. These findings highlight the potential of integrating steel fiber reinforced rubberized concrete and functional layering to enable the use of substantial quantities of recycled tire materials without compromising structural performance, offering a promising solution for eco-efficient construction. Full article
(This article belongs to the Section Construction and Building Materials)
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20 pages, 9171 KB  
Article
Effects of Mineral Admixtures and Mixing Techniques on the Performance of Steel Fibre-Reinforced Recycled Aggregate Concrete
by Muhammad Qaisar and Muhammad Yaqub
Buildings 2025, 15(21), 4010; https://doi.org/10.3390/buildings15214010 - 6 Nov 2025
Viewed by 194
Abstract
In this work, the synergistic effects of mineral admixtures and advanced mixing processes are systematically accounted for steel fibre-reinforced recycled aggregate concrete (SFR-RAC). It studies the improvement of performance optimization in SFR-RAC, inherently weak ITZ by adding 0.5% hooked steel fibres and replacing [...] Read more.
In this work, the synergistic effects of mineral admixtures and advanced mixing processes are systematically accounted for steel fibre-reinforced recycled aggregate concrete (SFR-RAC). It studies the improvement of performance optimization in SFR-RAC, inherently weak ITZ by adding 0.5% hooked steel fibres and replacing cement with ground granulated blast furnace slag (25–50%), fly ash (20–40%) and silica fume (7–14%). The efficiency of double-mixing (DM) and triple-mixing (TM) procedures were comprehensively evaluated. Results showed that mineral admixtures could improve mortar-aggregate interface bond, and the triple-mix technique contributed to such improvement. The maximum performance was observed for the combination of 7%SF with triple mixing (7%SF-TM), which presented increased compressive, tensile and flexural strengths by 7–18%, 12–29%, and 16–31% respectively. The durability was significantly improved, and the water resistance could increase by 53% with addition of 7%SF-TM, chloride penetration depth reduced by 86% when incorporated with 25%GGBS-TM, acid attack decreased by 84% with addition of 14%SF-TM. Microstructural analysis (SEM, XRD) confirmed that these enhancements stem from a denser matrix and refined ITZ due to increased C–S–H formation. This study confirms that the strategic integration of fibre reinforcement, pozzolanic admixtures and optimized mixing protocols presents a viable pathway for producing sustainable concrete from construction waste. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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20 pages, 3539 KB  
Article
Investigating the Static and Dynamic Mechanical Properties of Fiber-Reinforced Concrete Incorporating Recycled Carbon Fiber and Modified Basic Oxygen Furnace Slag Aggregate
by Yeou-Fong Li, Hung-Sheng Lin, Jin-Yuan Syu, Wei-Hao Lee, Chih-Hong Huang, Ying-Kuan Tsai and Asia Shvarzman
Recycling 2025, 10(6), 206; https://doi.org/10.3390/recycling10060206 - 6 Nov 2025
Viewed by 196
Abstract
This study explores the mechanical behavior of concrete reinforced with recycled carbon fiber (RCF) and incorporating modified basic oxygen furnace slag (MBOF) as a sustainable aggregate. The RCF was recovered from waste carbon fiber-reinforced polymer (CFRP) bicycle rims via microwave-assisted pyrolysis (MAP), while [...] Read more.
This study explores the mechanical behavior of concrete reinforced with recycled carbon fiber (RCF) and incorporating modified basic oxygen furnace slag (MBOF) as a sustainable aggregate. The RCF was recovered from waste carbon fiber-reinforced polymer (CFRP) bicycle rims via microwave-assisted pyrolysis (MAP), while MBOF was produced by water-based treatment of hot BOF slag. The experimental program included compressive, splitting tensile, and flexural strength tests, as well as impact resistance and stress-reversal Split Hopkinson Pressure Bar (SRSHPB) tests. The effects of RCF length (6 mm and 12 mm) on the mechanical performance of MBOF-based concrete were systematically examined. The results demonstrated that incorporating MBOF as aggregate, combined with the addition of RCF, significantly enhanced both static strength and dynamic impact resistance. Compared with fiber-free MBOF concrete, the incorporation of 6 mm and 12 mm RCF increased compressive strength by 3.03% and 13.77%, flexural strength by 14.50% and 19.74%, and splitting tensile strength by 2.60% and 25.84%, respectively. Similarly, the impact number increased by approximately 6.81 and 12.67 times for the 6 mm and 12 mm RCF specimens, respectively, relative to the fiber-free specimen. Furthermore, the SRSHPB test results indicated that MBOF concrete reinforced with 12 mm RCF exhibited greater dynamic compressive strength than that reinforced with 6 mm RCF. Overall, MBOF concrete incorporating 12 mm RCF demonstrated superior performance to its 6 mm counterpart across all evaluated strength parameters. These findings highlight the potential of utilizing metallurgical and composite waste to develop high-performance, sustainable concrete materials. Full article
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25 pages, 9776 KB  
Article
Development of Eco-Friendly Construction Materials for 3D Printing Using Fly Ash and Demolition Waste
by Marcin Maroszek, Magdalena Rudziewicz, Syed Muzammil Ali Shah, Doan Hung Tran and Marek Hebda
Buildings 2025, 15(21), 3988; https://doi.org/10.3390/buildings15213988 - 5 Nov 2025
Viewed by 360
Abstract
The study investigates the potential of using Vietnam fly ash (FA) as a substitute for traditional Portland cement to reduce both the volume of landfilled waste and the carbon footprint of concrete mixtures, while maintaining adequate mechanical performance of the produced elements. Additionally, [...] Read more.
The study investigates the potential of using Vietnam fly ash (FA) as a substitute for traditional Portland cement to reduce both the volume of landfilled waste and the carbon footprint of concrete mixtures, while maintaining adequate mechanical performance of the produced elements. Additionally, the incorporation of construction and demolition waste, recycled brick aggregate (BR), as a partial aggregate substitute was investigated to enhance the sustainability and resource efficiency of composite formulations. Five mixes, including a reference, were produced by casting and three-dimensional concrete printing (3DCP). Printability (flow table), water absorption (gravimetry and infrared thermography), and flexural/compressive behavior were assessed; printed specimens were tested parallel and perpendicular to the layer plane. Recycled additions reduced flow by 15–22%, yet all mixes remained printable. Printed specimens showed higher capillary uptake than cast ones. In flexure, modified mixtures composition exhibited 50% lower peak stress than the reference. Cast elements outperformed printed ones: the printed reference was 33% weaker than its cast counterpart, and other mixes were 10–15% lower. In compression, printed specimens loaded perpendicular to layers reached 6–7 MPa (35% below cast), whereas parallel loading yielded up to 3.5 MPa with larger scatter. The findings confirm the feasibility of utilizing secondary raw materials in 3DCP formulations to support resource efficiency and carbon footprint reduction in the construction industry. Full article
(This article belongs to the Topic Solid Waste Recycling in Civil Engineering Materials)
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17 pages, 5616 KB  
Article
Bearing Characteristics of Geosynthetic-Encased Recycled Concrete Aggregate Column Composite Foundation: A Numerical Evaluation
by Yaru Wang, Jiawen Tong, Shusu Duan, Lei Li, Guoqing Wang, Xu He and Honglei Li
Buildings 2025, 15(21), 3945; https://doi.org/10.3390/buildings15213945 - 1 Nov 2025
Viewed by 172
Abstract
To address the insufficient strength of conventional crushed stone in liquefiable and soft soil foundations, this research aims to fill the research gap regarding the bearing behavior of geosynthetic-encased recycled concrete aggregate column composite foundations, specifically in the context of group columns. This [...] Read more.
To address the insufficient strength of conventional crushed stone in liquefiable and soft soil foundations, this research aims to fill the research gap regarding the bearing behavior of geosynthetic-encased recycled concrete aggregate column composite foundations, specifically in the context of group columns. This study proposes using recycled concrete aggregate (RCA) to form recycled concrete aggregate encased columns (RCAECs). Three-dimensional numerical models were developed in ABAQUS. Vertical loading analysis investigated the effects of column spacing, encasement stiffness, and encasement length on the bearing behavior of RCAEC composite foundations. Results show that increasing encasement length significantly enhances column bearing capacity when the column-top load exceeds 3 kN and the encasement length-to-column length ratio is between 20% and 94%, with optimum performance at 5~7 d. Encasement stiffness below 100 kN/m effectively improves both column and composite foundation capacity, beyond which the effect diminishes. Reduced column spacing enhances foundation reinforcement but lowers the column–soil stress ratio; an area replacement ratio of 10~20% is recommended. These findings provide theoretical support for RCAEC application in liquefiable and soft soil treatment. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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21 pages, 4482 KB  
Article
Mechanisms of Durability Degradation in Recycled Fine Aggregate Concrete of Varying Strengths Induced by Chloride and Sulfate Dry–Wet Cycles
by Chunhong Chen, Kamara Alimatu Adama, Ronggui Liu, Yunchun Chen, Xiaolin Zhang and Hui Liu
Materials 2025, 18(21), 4985; https://doi.org/10.3390/ma18214985 - 31 Oct 2025
Viewed by 415
Abstract
With the increasing demand for sustainable building materials, it is essential to investigate the durability of recycled fine aggregate concrete (RFAC) under corrosive environmental conditions. This study systematically assessed the performance of RFAC with three compressive strengths after dry–wet cycles in chloride and [...] Read more.
With the increasing demand for sustainable building materials, it is essential to investigate the durability of recycled fine aggregate concrete (RFAC) under corrosive environmental conditions. This study systematically assessed the performance of RFAC with three compressive strengths after dry–wet cycles in chloride and sulfate environments, respectively. The experimental program encompassed measurements of compressive strength, mass variation, porosity, ion penetration depth, and free ion content, complemented by comprehensive microstructural characterization. Results show that under sulfate exposure, 20 MPa and 40 MPa RFAC suffered significant strength losses of 60.1% and 18.0% after 70 cycles, while 60 MPa RFAC gained 2.5% strength. In chloride environments, 20 MPa and 40 MPa RFAC experienced strength reductions of 30.7% and 6.9%, whereas 60 MPa RFAC increased in strength by 6.6%. Compared to sulfate exposure, all groups exhibited slight mass increases or porosity reduction under chloride exposure, with high-strength RFAC showing the most noticeable densification. The chloride penetration depth in RFAC of 60 MPa was measured at 14.65 mm, representing a 41.0% reduction compared to RFAC of 20 MPa; sulfate penetration depth was 17.84 mm, which is 44.6% lower than that of the 20 MPa counterpart. Microstructural analysis revealed that sulfate-induced ettringite and gypsum formation triggered crack propagation, while chloride mainly affected pore structure through crystallization and filling, and the formation of C-S-H in high-strength RFAC inhibits pore expansion and mitigates deterioration. Full article
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26 pages, 6742 KB  
Article
Sustainable Concrete with Waste Tire Rubber and Recycled Steel Fibers: Experimental Insights and Hybrid PINN–CatBoost Prediction
by Ali Serdar Ecemiş, Sadik Alper Yildizel, Alexey N. Beskopylny, Sergey A. Stel’makh, Evgenii M. Shcherban’, Ceyhun Aksoylu, Emrah Madenci and Yasin Onuralp Özkılıç
Polymers 2025, 17(21), 2910; https://doi.org/10.3390/polym17212910 - 30 Oct 2025
Viewed by 563
Abstract
The growing environmental concern over waste tire accumulation necessitates innovative recycling strategies in construction materials. Therefore, this study aims to develop and evaluate sustainable concrete by integrating waste tire rubber (WTR) aggregates of different sizes and recycled waste tire steel fibers (WTSFs), assessing [...] Read more.
The growing environmental concern over waste tire accumulation necessitates innovative recycling strategies in construction materials. Therefore, this study aims to develop and evaluate sustainable concrete by integrating waste tire rubber (WTR) aggregates of different sizes and recycled waste tire steel fibers (WTSFs), assessing their combined effects on the mechanical and microstructural performance of concrete through experimental and analytical approaches. WTR aggregates, consisting of fine (0–4 mm), small coarse (5–8 mm), and large coarse (11–22 mm) particles, were used at substitution rates of 0–20%; WTSF was used at volumetric dosages of 0–2%, resulting in a total of 40 mixtures. Mechanical performance was evaluated using density and pressure resistance tests, while microstructural properties were assessed using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). The findings indicate systematic decreases in density and compressive strength with increasing WTR ratio; the average strength losses were approximately 12%, 20%, and 31% at 5%, 10%, and 20% for WTR substitution, respectively. Among the WTR types, the most negative effect occurred in fine particles (FWTR), while the least negative effect occurred in coarse particles (LCWTR). The addition of WTSF compensated for losses at low/medium dosages (0.5–1.0%) and increased strength by 2–10%. However, high dosages (2.0%) reduced strength by 20–40% due to workability issues, fiber clumping, and void formation. The highest strength was achieved in the 5LCWTR–1WTSF mixture at 36.98 MPa (≈6% increase compared to the reference/control concrete), while the lowest strength was measured at 16.72 MPa in the 20FWTR–2WTSF mixture (≈52% decrease compared to the reference/control). A strong positive correlation was found between density and strength (r, Pearson correlation coefficient, ≈0.77). SEM and EDX analyses confirmed the weak matrix–rubber interface and the crack-bridging effect of steel fibers in mixtures containing fine WTR. Additionally, a hybrid prediction model combining physics-informed neural networks (PINNs) and CatBoost, supported by data augmentation strategies, accurately estimated compressive strength. Overall, the results highlight that optimized integration of WTR and WTSF enables sustainable concrete production with acceptable mechanical and microstructural performance. Full article
(This article belongs to the Special Issue Recycling of Plastic and Rubber Wastes, 2nd Edition)
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32 pages, 18102 KB  
Article
Sustainable Concrete Using Porcelain and Clay Brick Waste as Partial Sand Replacement: Evaluation of Mechanical and Durability Properties
by Mustafa Thaer Hasan, Alaa A. Abdul-Hamead and Farhad M. Othman
Constr. Mater. 2025, 5(4), 78; https://doi.org/10.3390/constrmater5040078 - 29 Oct 2025
Viewed by 284
Abstract
The increasing demand for sustainable construction materials has prompted the recycling of construction and demolition waste in concrete manufacturing. This study investigates the feasibility of utilizing porcelain and brick waste as partial substitutes for natural sand in concrete with the objective of improving [...] Read more.
The increasing demand for sustainable construction materials has prompted the recycling of construction and demolition waste in concrete manufacturing. This study investigates the feasibility of utilizing porcelain and brick waste as partial substitutes for natural sand in concrete with the objective of improving sustainability and preserving mechanical and durability characteristics. The experimental program was conducted in three consecutive phases. During the initial phase, natural sand was partially substituted with porcelain waste powder (PWP) and brick waste powder (BWP) in proportions of 25%, 50%, and 75% of the weight of the fine aggregate. During the second phase, polypropylene fibers were mixed at a dosage of 0.5% by volume fraction to enhance tensile and flexural properties. During the third phase, zinc oxide nanoparticles (ZnO-NPs) were utilized as a partial substitute for cement at concentrations of 0.5% and 1% to improve microstructure and strength progression. Concrete samples were tested at curing durations of 7, 28, and 91 days. The assessed qualities encompassed workability, density, water absorption, porosity, compressive strength, flexural strength, and splitting tensile strength. Microstructural characterization was conducted utilizing X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDS). The findings indicated that porcelain waste powder markedly surpassed brick waste powder in all mechanical and durability-related characteristics, particularly at 25% and 50% sand replacement ratios. The integration of polypropylene fibers enhanced fracture resistance and ductility. Moreover, the incorporation of zinc oxide nanoparticles improved hydration, optimized the pore structure, and resulted in significant enhancements in compressive and tensile strength throughout prolonged curing durations. The best results were obtained with a mix of 50% porcelain sand aggregate, 1% zinc oxide nanoparticles as cement replacement, and 0.5% polypropylene fibers, for which the improvements in compressive strength, flexural strength, and splitting tensile strength were 39.5%, 46.2%, and 60%, respectively, at 28 days. The results confirm the feasibility of using porcelain and brick waste as sand replacements in concrete, as well as polypropylene fiber-reinforced concrete and polypropylene fiber-reinforced concrete mixed with zinc oxide nanoparticles as a sustainable option for construction purposes. Full article
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24 pages, 5172 KB  
Article
Reviving Urban Landscapes: Harnessing Pervious Concrete Pavements with Recycled Materials for Sustainable Stormwater Management
by Thilini A. Gunathilake, Kushan D. Siriwardhana, Nandika Miguntanna, Nadeeka Miguntanna, Upaka Rathnayake and Nitin Muttil
Water 2025, 17(21), 3096; https://doi.org/10.3390/w17213096 - 29 Oct 2025
Viewed by 351
Abstract
This study examines the effectiveness of pervious concrete pavements as a sustainable and cost-effective stormwater management technique, particularly by incorporating locally sourced recycled materials into their design. It evaluates the stormwater treatment potential of three pervious concrete pavement types incorporating recycled plastic, glass, [...] Read more.
This study examines the effectiveness of pervious concrete pavements as a sustainable and cost-effective stormwater management technique, particularly by incorporating locally sourced recycled materials into their design. It evaluates the stormwater treatment potential of three pervious concrete pavement types incorporating recycled plastic, glass, and crushed concrete aggregates, with six design variations produced using 25% and 50% replacements of coarse aggregates from these materials. The key properties of pervious concrete, namely compressive strength, porosity, unit weight, and infiltration, and key water quality indicators, namely pH, electrical conductivity (EC), total suspended solids (TSS), colour, turbidity, chemical oxygen demand (COD), nitrate (NO3), and orthophosphate (PO43−), were analysed. Results indicated an overall improvement in the quality of the stormwater runoff passed through all pervious concrete pavements irrespective of composition. Notable reductions in turbidity, TSS, colour, COD, PO43−, and NO3 underscored the effectiveness of pervious concrete containing waste materials in the treatment of stormwater runoff. Pervious concrete pavements with 25% recycled concrete exhibited optimal performance in reducing TSS, COD, and PO43− levels, while the 50% recycled concrete variant excelled in diminishing turbidity. However, the study found that the use of recycled materials in pervious concrete pavements affects properties like compressive strength and infiltration rate differently. While incorporating 25% and 50% recycled concrete aggregates did not significantly reduce compressive strength, the effectiveness of stormwater treatment varied based on the mix design and type of recycled material used. Thus, this study highlights the potential of utilizing recycled waste materials in pervious concrete pavements for sustainable stormwater management. Full article
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25 pages, 6415 KB  
Article
Microscopic Numerical Simulation of Compressive Performance of Steel-Recycled PET Hybrid Fiber Recycled Concrete
by Shaolong Guo, Qun Lu, Krzysztof Robert Czech and Julita Krassowska
Buildings 2025, 15(21), 3893; https://doi.org/10.3390/buildings15213893 - 28 Oct 2025
Viewed by 262
Abstract
Numerical simulations, unlike experimental studies, eliminate material and setup costs while significantly reducing testing time. In this study, a random distribution program for steel-recycled polyethylene terephthalate hybrid fiber recycled concrete (SRPRAC) was developed in Python (3.11), enabling direct generation in Abaqus. Mesoscopic simulation [...] Read more.
Numerical simulations, unlike experimental studies, eliminate material and setup costs while significantly reducing testing time. In this study, a random distribution program for steel-recycled polyethylene terephthalate hybrid fiber recycled concrete (SRPRAC) was developed in Python (3.11), enabling direct generation in Abaqus. Mesoscopic simulation parameters were calibrated through debugging and sensitivity analysis. The simulations examined the compressive failure mode of SRPRAC and the influence of different factors. Results indicate that larger recycled coarse aggregate particle sizes intensify tensile and compressive damage in the interfacial transition zone between the coarse aggregate and mortar. Loading rate strongly affects outcomes, while smaller mesh sizes yield more stable results. Stronger boundary constraints at the top and bottom surfaces lead to higher peak stress, peak strain, and residual stress. Failure was mainly distributed within the specimen, forming a distinct X-shaped damage zone. Increasing fiber content reduced the equivalent plastic strain area above the compressive failure threshold, though the effect diminished beyond 1% total fiber volume. During initial loading, steel fibers carried higher tensile stresses, whereas recycled polyethylene terephthalate fibers (rPETF) contributed less. After peak load, tensile stress in rPETF increased significantly, complementing the gradual stress increase in steel fibers. The mesoscopic model effectively captured the stress–strain damage behavior of SRPRAC under compression. Full article
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20 pages, 5759 KB  
Article
Research on the Hydration Mechanism and Mechanical Properties of Stainless Steel Slag–Fly Ash Recycled Concrete in Pavements
by Liuyun Huang, Sixian Chen, Zhuxin Lan, Yuliang Chen and Tun Li
Materials 2025, 18(21), 4906; https://doi.org/10.3390/ma18214906 - 27 Oct 2025
Viewed by 379
Abstract
This study systematically investigates the effects of slag from the argon–oxygen decarburization (AOD) process, fly ash, and recycled aggregate (RA) replacement ratios on the mechanical properties of mortar samples and AOD slag–fly ash recycled concrete. The sustainable reuse of industrial by-products and construction [...] Read more.
This study systematically investigates the effects of slag from the argon–oxygen decarburization (AOD) process, fly ash, and recycled aggregate (RA) replacement ratios on the mechanical properties of mortar samples and AOD slag–fly ash recycled concrete. The sustainable reuse of industrial by-products and construction waste is significant for reducing environmental impact and resource consumption during pavement construction. Experimental results demonstrate that when AOD slag and fly ash are used in combination, they undergo synergistic hydration reactions, producing calcium hydroxide (CH), calcium silicate hydrate (C-S-H) gel, and ettringite (AFt), resulting in superior strength compared to the individual use of either material. This research reveals that concrete strength decreases significantly when the recycled aggregate replacement ratio exceeds 50%; therefore, RA = 50% was selected as the optimal replacement ratio for subsequent studies. On this basis, when the combined replacement ratio of AOD slag and fly ash is 10–20%, concrete performance reaches its optimum level: maximum compressive strength is 33.9 MPa, which is 8.57% and 36.2% higher than using fly ash or AOD slag alone, respectively; maximum flexural strength is 4.6 MPa, which is 6.08% and 14.44% higher than using fly ash or AOD slag alone, respectively; and peak axial compressive and splitting tensile strengths are 24.9 MPa and 3.4 MPa, respectively. These findings demonstrate that the synergistic use of AOD slag, fly ash, and recycled aggregates can produce concrete that meets pavement application requirements, while effectively promoting the resource utilization of industrial by-products and construction waste, aligning with circular economy principles. Full article
(This article belongs to the Section Construction and Building Materials)
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23 pages, 4969 KB  
Article
Experimental Study on Mechanical Properties of Hybrid Fiber Desert Sand Recycled Aggregate Concrete
by Yanlin Guan, Yaqiang Yang, Jianzhe Shi, Daochuan Zhou, Bitao Wu, Wenping Du, Shanshan Yu and Jing Cui
Buildings 2025, 15(21), 3857; https://doi.org/10.3390/buildings15213857 - 24 Oct 2025
Viewed by 375
Abstract
In response to the issues of microcrack susceptibility, high brittleness, and unstable mechanical properties of desert sand recycled aggregate concrete (DSRAC), this study experimentally investigated the mechanical performance of DSRAC reinforced with hybrid steel–FERRO fibers. By testing macroscopic properties (compressive, splitting tensile, and [...] Read more.
In response to the issues of microcrack susceptibility, high brittleness, and unstable mechanical properties of desert sand recycled aggregate concrete (DSRAC), this study experimentally investigated the mechanical performance of DSRAC reinforced with hybrid steel–FERRO fibers. By testing macroscopic properties (compressive, splitting tensile, and flexural strengths) under different desert sand replacement ratios and fiber dosages, combined with microscopic analysis, the fiber-matrix interfacial behavior and toughening mechanism were clarified. The results showed that (1) DSRAC achieved optimal compressive strength when desert sand replaced 30% natural sand, with an obvious early strength enhancement; (2) both steel fibers and FERRO fibers independently improved DSRAC’s mechanical properties, while their hybrid combination (especially F0.15-S0.5 group) exhibited a superior synergistic strengthening effect, significantly outperforming single-fiber groups; (3) the established constitutive model accurately described the stress–strain response of hybrid fiber-reinforced DSRAC; (4) microscopic observations confirmed fibers inhibited crack propagation via bridging and stress dispersion, with hybrid fibers exerting multi-scale synergistic effects. This study provided theoretical–technical support for resource utilization of desert sand and recycled aggregates, and offered practical references for localized infrastructure materials (e.g., rural road subgrades and small-span culverts) in desert-rich regions and high-value reuse of construction waste in prefabricated components, advancing eco-friendly concrete in sustainable construction. Full article
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23 pages, 5320 KB  
Article
Mechanical and Fatigue Performance of Recycled Concrete Aggregate Blended with Waste Tyre Rubber Stabilised with Slag for Pavement Application
by Fatima Juveria, Janitha Migunthanna, Pathmanathan Rajeev and Jay Sanjayan
Buildings 2025, 15(21), 3852; https://doi.org/10.3390/buildings15213852 - 24 Oct 2025
Viewed by 283
Abstract
Waste tyre rubber (TR) from end-of-life tyres poses a major environmental challenge. Therefore, recycling this waste into useful applications contributes to sustainable waste management strategies and supports a circular economy. Rubber possesses properties that can enhance the flexibility and ductility of pavements, making [...] Read more.
Waste tyre rubber (TR) from end-of-life tyres poses a major environmental challenge. Therefore, recycling this waste into useful applications contributes to sustainable waste management strategies and supports a circular economy. Rubber possesses properties that can enhance the flexibility and ductility of pavements, making it a feasible material for use in road infrastructure. This study investigates the mechanical and fatigue performance of recycled concrete aggregates (RCA) mixed with waste TR. RCA was partially replaced at three different levels: 5%, 10% and 15% by weight. To mitigate the loss in mechanical strength associated with rubber inclusion, the TR + RCA mixes were stabilised through geopolymerisation using slag as a precursor. The unconfined compressive strength (UCS) increased with higher binder content. For instance, the mix containing 15% TR and stabilised with 5% slag geopolymer achieved a UCS of only 0.7 MPa, whereas increasing the binder content to 15% raised the UCS to 2.2 MPa. Similarly, resilient modulus improved with increasing slag content. Results from the four-point bending fatigue test showed that replacing RCA with rubber particles enhanced the fatigue performance of the mixes. The initial fatigue modulus of 100% RCA mix stabilised with 15% binder was 13,690 MPa, which reduced to 9740 MPa when 10% TR was introduced. In contrast, the number of cycles to reach half the initial modulus increased by four times when the TR content was raised from 0% to 15%. Microstructural observations of the slag-stabilised TR + RCA mixes showed improved microstructure due to geopolymerisation. Only insignificant traces of arsenic (<0.0008 mg/L) and barium (<0.000208 mg/L) were present in the TR + RCA mixes, while all other concerning heavy metals, including mercury and lead, were not detected in the leaching test. This indicates that there is no potential risk of soil or groundwater contamination, confirming the environmental safety of using slag geopolymer-stabilised TR + RCA mixes in subbase applications. Full article
(This article belongs to the Special Issue Analysis of Performance in Green Concrete Structures)
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32 pages, 6318 KB  
Review
Developing Coastal Resilience to Climate Change in Panama Through Sustainable Concrete Applications
by Kathleen J. Castillo-Martínez, Gisselle Guerra-Chanis and Yazmin L. Mack-Vergara
J. Compos. Sci. 2025, 9(11), 575; https://doi.org/10.3390/jcs9110575 - 24 Oct 2025
Viewed by 700
Abstract
Panama, with nearly 3000 km of coastline and half its population living in coastal zones, faces high vulnerability to sea level rise, flooding, and extreme events. The most vulnerable areas include low-lying coastal provinces such as Panama, Colón, and Chiriquí. This review explores [...] Read more.
Panama, with nearly 3000 km of coastline and half its population living in coastal zones, faces high vulnerability to sea level rise, flooding, and extreme events. The most vulnerable areas include low-lying coastal provinces such as Panama, Colón, and Chiriquí. This review explores the use of sustainable concrete to address the effects of climate change in Panama towards coastal resilience. The methodology combined a bibliometric analysis using VOSviewer, a systematic literature review (2015–2025) of 99 sources including regulations and technical standards, and a socioeconomic SWOT analysis to assess adoption drivers and barriers. A 2050 permanent inundation map was examined to identify vulnerable areas, and an inventory of concrete-based protection structures was developed. The results highlight that concrete is already used in Panama for coastal resilience through structures such as breakwaters, dolos, and Xbloc units. However, as the country still needs to expand its coastal protection infrastructure, there is a crucial opportunity to implement lower-impact, sustainable concrete alternatives that minimize environmental burdens while ensuring long-term durability and performance. Sustainable options, including supplementary cementitious materials (SCMs), recycled aggregates, and CO2 injection technologies, demonstrate strong mitigation potential, with national initiatives such as Vertua, Greentec, and Argos pozzolan offering early pathways. The conclusions emphasize the need to expand sustainable concrete applications, integrate nature-based solutions, and strengthen Panama’s regulatory and technical capacity to achieve resilient, low-carbon coastal infrastructure. Full article
(This article belongs to the Section Composites Applications)
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