Search Results (327)

Effective recovery of materials from construction and demolition waste (CDW) remains a major problem and a real challenge in terms of implementing the circular economy. In many countries, this waste is landfilled due to the lack of modern technological lines for its recovery and recycling, including the sorting of materials suitable for reuse. Understanding the environmental impact of the CDW treatment process is important as it constitutes the final stage of building life cycle assessment and the basis for eco-design of construction processes. In addition, the recovered materials can be used as raw materials for construction, thereby closing the waste loop and aligning with the circular economy concept. The purpose of this study is to compare the environmental impact of three different CDW recovery technologies in order to identify the optimal option. The analysis was performed using the life cycle assessment (LCA) methodology, SimaPro 8.1 software, and the Ecoinvent v3.8 database. 1 Mg of processed CDW was adopted as the functional unit. It was found that the process of recovering materials from CDW allows for sorting over 13% of materials for recycling and approx. 40% of raw materials for reuse (stone aggregates). The conducted analyses showed that all three installations exert a negative impact on the environment. Solution No. 2 had the lowest total environmental impact (15.96 Pt) under the assumptions and datasets used in this study, presenting average electricity and fuel consumption and average weight of sorted materials for recycling. Installation No. 3, which sorts the largest volume of materials for recycling, also used the most electricity; therefore, it could not be considered as the solution with the minimal overall environmental impact. The research revealed that the treatment of CDW in a crusher, applied at all installations, is the process stage resulting in the greatest environmental pressure (16.92 Pt). The high level of sorted recyclable waste enabled a relatively low carbon footprint for processes No. 2 and No. 3, 18.7 and 17.6 kg CO₂ eq, respectively (more than four times lower than for installation No. 1). Future analyses should focus on optimizing the CDW recovery process by avoiding the use of impact crushers, as adding more waste sorting equipment does not significantly enhance environmental benefits. Full article

Pultrusion is a manufacturing process used to produce fiber-reinforced polymer composites with excellent mechanical, thermal, and chemical properties. The resulting materials are lightweight, durable, and corrosion-resistant, making them valuable in aerospace, automotive, construction, and energy sectors. However, conventional thermoset composites remain difficult to recycle due to their infusible and insoluble cross-linked structure. This review explores integrating vitrimer technology a novel class of recyclable thermosets with dynamic covalent adaptive networks into the pultrusion process. As only limited studies have directly reported vitrimer pultrusion to date, this review provides a forward-looking perspective, highlighting fundamental principles, challenges, and opportunities that can guide future development of recyclable high-performance composites. Vitrimers combine the mechanical strength (tensile strength and modulus) of thermosets with the reprocessability and reshaping of thermoplastics through dynamic bond exchange mechanisms. These polymers offer high-temperature reprocessability, self-healing, and closed-loop recyclability, where recycling efficiency can be evaluated by the recovery yield retention of mechanical properties and reuse cycles meeting the demand for sustainable manufacturing. Key aspects discussed include resin formulation, fiber impregnation, curing cycles, and die design for vitrimer systems. The temperature-dependent bond exchange reactions present challenges in achieving optimal curing and strong fiber–matrix adhesion. Recent studies indicate that vitrimer-based composites can maintain structural integrity while enabling recycling and repair, with mechanical performance such as flexural and tensile strength comparable to conventional composites. Incorporating vitrimer materials into pultrusion could enable high-performance, lightweight products for a circular economy. The remaining challenges include optimizing curing kinetics, improving interfacial adhesion, and scaling production for widespread industrial adoption. Full article

Solid oxide electrolysis cells (SOEC) system has potential to offer an efficient green hydrogen production technology. However, the significant cost of this technology is related to the high operating temperatures, materials and thermal management including the waste heat. Recovering the waste heat can be conducted through techniques to reduce the overall energy consumption. This approach aims to improve accuracy and efficiency by recovering and reusing the heat that would otherwise be lost. In this paper, thermal energy models are proposed based on waste heat recovery methodologies to utilize the heat from outlet fluids within the SOEC system. The mathematical methods for calculating thermal energy and energy transfer in SOEC systems have involved the principles of heat transfer. To address this, different simplified thermal models are developed in Simulink Matlab R2025b. The obtained results for estimating proper thermal energy for heating incoming fluids and recycled heat are discussed and compared to determine the efficient and potential thermal model for improvement the waste heat recovery. Full article

The development of advanced photocatalysts that are efficient, recyclable and sustainable represents a significant challenge in the face of the growing presence of persistent organic contaminants in industrial wastewaters. This paper presents a novel approach based on the design of new heterostructures synthesized from BiOI and magnetic materials, using not only synthetic magnetite, but also magnetic compounds extracted from mine tailings, transforming environmental liabilities in active supporting materials through valorization strategies in line with the circular economy. Through precise control of composition, it was established that a proportion of 6% by mass of the magnetic phase allows the formation of a heterostructure that is highly photocatalytically efficient. These compounds were evaluated using caffeic acid, an organic contaminant of agroindustrial origin, as a target compound. Experiments were carried out under simulated solar radiation for 120 min. Among the materials synthesized, the BiOI/MMA heterostructure, derived from industrial tailing A, displayed an outstanding photodegradation efficiency of over 89.4 ± 0.25%, attributed to an effective separation of photoinduced charges, a broad active surface and a synergic interface interaction between its constituent phases. Furthermore, BiOI/MMA exhibited excellent structural stability and magnetic recovery capacity, which allowed for its reuse through two consecutive cycles without any significant losses to its photocatalytic performance. Thus, this study constitutes a significant contribution to the design of functional photocatalysts derived from industrial tailings, thus promoting clean, technological solutions for the treatment of wastewater and reinforcing the link between environmental remediation and circular economy. Full article

Wind power is integral to the transformation of energy systems towards sustainability. However, the increasing number of wind turbines approaching the end of their service life presents significant challenges in terms of waste management and environmental sustainability. Rotor blades, typically composed of thermoset polymer composites reinforced with glass or carbon fibres, are particularly problematic due to their low recyclability and complex material structure. The aim of this article is to provide a system-level review of current end-of-life strategies for wind turbine components, with particular emphasis on blade recycling and decision-oriented comparison, and its integration into circular economy frameworks. The paper explores three main pathways: operational life extension through predictive maintenance and design optimisation; upcycling and second-life applications; and advanced recycling techniques, including mechanical, thermal, and chemical methods, and reports qualitative/quantitative indicators together with an indicative Technology Readiness Level (TRL). Recent innovations, such as solvolysis, microwave-assisted pyrolysis, and supercritical fluid treatment, offer promising recovery rates but face technological and economic as well as environmental compliance limitations. In parallel, the review considers deployment maturity and economics, including an indicative mapping of cost and deployment status to support decision-making. Simultaneously, reuse applications in the construction and infrastructure sectors—such as concrete additives or repurposed structural elements—demonstrate viable low-energy alternatives to full material recovery, although regulatory barriers remain. The study also highlights the importance of systemic approaches, including Extended Producer Responsibility (EPR), Digital Product Passports and EU-aligned policy/finance instruments, and cross-sectoral collaboration. These instruments are essential for enhancing material traceability and fostering industrial symbiosis. In conclusion, there is no universal solution for wind turbine blade recycling. Effective integration of circular principles will require tailored strategies, interdisciplinary research, and bankable policy support. Addressing these challenges is crucial for minimising the environmental footprint of the wind energy sector. Full article

Advancements in material science have allowed us to exploit the potential of new era for aircraft production. High-performance composites and alloys have allowed us to improve the performance and durability of aircraft, but they have become more and more precious with time. These materials can provide significant advantages in use but are costly, energy-intensive to produce, and their recovery and reuse has become a critical step to be addressed. Accordingly, a new approach in which end-of-life aircrafts represent unconventional mines rather than a disposal challenge is becoming increasingly relevant, providing access to high-value strategic raw materials and aligning with circular economy principles including European Green Deal and the United Nations Sustainable Development Goals. The complexity of dismantling and processing hybrid structures composed of metal alloys, ceramics, and advanced composites requires multiple approaches able to integrate chemical, mechanical, and thermal recovery routes. Accordingly, this review critically discusses the state of the art of the routes of end-of-life aircraft treatments, evaluating the connections between technology and regulation, and positions material recycling and reuse as central pillars for advancing sustainability in aerospace. Furthermore, this review provides a comprehensive reference for addressing the technical, economic, and policy challenges of waste management in aviation, contributing to broader goals of resource circularity and environmental preservation set forth by international sustainability agendas. Full article

Acrylonitrile–butadiene–styrene (ABS) has been widely used as an engineering thermoplastic, and the increasing post-consumer waste of ABS plastics calls for efficient and sustainable recycling technologies. The recent advances in ABS recycling technologies were investigated to enhance material recovery, purity, and environmental performance. Thermo-oxidative degradation compromises mechanical integrity during reprocessing, while minor reductions in molecular weight increase melt flow rates. Surface modification techniques such as boiling treatment, Fenton reaction, and microwave-assisted flotation facilitate the selective separation of ABS from mixed plastic waste by enhancing its hydrophilicity. Dissolution-based recycling using solvent and anti-solvent systems enables the recovery of high-purity ABS, though some additive losses may occur during subsequent molding. Magnetic levitation and triboelectrostatic separation provide innovative density and charge-based sorting mechanisms for multi-plastic mixtures. Thermochemical routes, including supercritical water gasification and pyrolysis, generate fuel-grade gases and oils from ABS blends. Mechanical recycling remains industrially viable when recycled ABS is blended with virgin resin, whereas plasma-assisted mechanochemistry has emerged as a promising technique to restore mechanical properties. These recycling technologies contribute to a circular plastic economy by improving efficiency, reducing environmental burden, and enabling the reuse of high-performance ABS materials. Full article

The suspension polymerization process of polyvinyl chloride (PVC) production involves significant freshwater consumption alongside substantial wastewater emissions. Mass integration strategies have been used to address this problem, but only through direct recycling approaches. Therefore, in this study, a regeneration approach was applied to integrate a PVC suspension process to improve water management. The reuse network was evaluated through a water–energy–product (WEP) technical analysis after being simulated in AspenPlus software v.14. The mass integration allowed for a 61% reduction in freshwater consumption and an 83% reduction in wastewater. However, 258.6 t/day of residual wastewater still remained after regeneration. The WEP analysis found that the process was efficient in handling raw materials and process products due to the high yield and recovery of unreacted materials. Similarly, the integration significantly benefitted the process performance as water usage indicators improved substantially, with freshwater consumption of 83%, a wastewater production rate of 63%, and freshwater water costs of $267,322 per year (from $694,080 before integration). In terms of energy performance, the results were regular. The processes showed high energy consumption (below 50%), with indicators related to the use of natural gas, electricity, and energy costs being affected by the regeneration. However, the limited heat integration provided minor energy savings (11 MJ/h). Finally, this work gives an interesting insight into water conservation and the circular economy, since the study used the latest systems in regeneration of effluents for plastic plants (emerging technologies), showcasing important benefits and trade-offs of these strategies. Full article

The reclaimed water sector is poised for significant growth driven by urbanization, technological advancements, and increasing demand for alternative water sources, with an emphasis on improving treatment capacities and promoting water reuse for various applications. This study examines the challenges and market potential of reclaimed water as a strategic solution to address water scarcity in Europe, assessing the regulatory framework, associated risks, and reuse potential. A multi-phase analysis was conducted, including a review of the European directives, an analysis of water scarcity, an evaluation of wastewater reuse potential, identification of risks and technological challenges, and segmentation of the reclaimed water market across various European regions. Results highlight the significant underutilization of treated wastewater in Europe; only about 3% of urban wastewater is reused, equal to 1 billion m³/year (2.4% of effluent, <0.5% of freshwater withdrawals). Wastewater is often regarded as a pollutant rather than a resource; yet, advances in recycling and treatment technologies have increased safety and efficiency, making it a practical solution to water scarcity while strengthening climate resilience. At the strategic level, the study concludes that Europe holds strong potential for water recovery and a substantial opportunity to tackle water scarcity through innovative recovery solutions, thereby contributing to sustainability, fostering a circular economy, and promoting planetary health. Full article

The exponential increase in global solid waste generation poses significant environmental, economic, and social challenges, particularly in rapidly urbanizing regions. Traditional waste management methods that focus on handling and disposal have proven unsustainable because of their negative impacts on air, soil, and water quality, and their contribution to greenhouse gas emissions. In response, the concept of zero-waste cities, rooted in circular economy principles, has gained increasing attention in recent years. This study proposes a comprehensive and integrated waste management system designed to optimize resource recovery across four distinct waste streams: household, healthcare, green/organic, and inert. The system integrates four specialized facilities: a Secondary Sorting Facility, Energy Recovery Facility, Composting Facility, and Inert Processing Facility, coordinated through a central Primary Sorting Hub. By enabling interconnectivity between these processing units, the system facilitates material cascading, maximizes the reuse and recycling of secondary raw materials, and supports energy recovery and circular nutrient flow. The anticipated benefits include enhanced operational efficiency, reduced environmental degradation, and generation of multiple revenue streams. However, the implementation of such a system faces challenges related to high capital investment, technological complexity, regulatory fragmentation, and low public acceptance. Overcoming these limitations will require strategic planning, stakeholder engagement, and adaptive governance. Full article

The sustainable recycling of valuable metals from spent lithium-ion batteries (LIBs) is critical for resource conservation and environmental protection but remains challenging due to the complex coexistence of target and impurity metals. This study systematically investigates the selective leaching behaviors of metals (Co, Li, Cu, Fe, Al) in phosphoric acid media, revealing that lithium could be preferentially extracted in mild acidic conditions (0.8 mol/L H₃PO₄), while complete dissolution of both Li and Co was achieved in concentrated acid (2.0 mol/L H₃PO₄). Kinetic analysis demonstrated that metal leaching followed a chemically controlled mechanism, with distinct extraction sequences: Li > Cu~Co > Fe > Al in dilute acid and Cu > Al~Li > Fe > Co in concentrated acid. Furthermore, we developed a closed-loop process wherein oxalic acid simultaneously precipitates Co/Li while regenerating H₃PO₄, enabling acid reuse with minimal efficiency loss during cyclic leaching. These findings establish a single-step phosphoric acid leaching strategy for selective metal recovery, governed by tunable acid concentration and reaction kinetics, offering a sustainable pathway for LIBs recycling. Full article

Brewer’s spent grain (BSG) is the main solid byproduct of the brewing industry, generated in large quantities worldwide. Its high organic content and availability make it an attractive substrate for biotechnological valorization and recycling within a circular economy framework, contributing to the recovery and reuse of agro-industrial residues. This study investigates the potential of Talaromyces stollii I05.06 to simultaneously produce laccase and release phenolic compounds through submerged fermentation (SmF) using BSG as the sole carbon source. Initial SmF trials confirmed the fungus’s capacity to metabolize BSG. Subsequent fermentations with phosphate buffer supplementation (100 mM) significantly enhanced laccase activity (1535 ± 151.6 U·L⁻¹ on day 5) and phenolic content (6.28 ± 0.07 mg GAE per 100 g on day 1 with 50 mM buffer). However, the addition of typical laccase inducers (Cu²⁺ and Mn²⁺) led to inhibitory effects. The results highlight T. stollii I05.06 as a promising microorganism for the integrated valorization of BSG, contributing to sustainable agro-industrial waste management and the development of value-added bioproducts. Full article

Polyvinyl chloride (PVC) remains one of the most widely used synthetic polymers worldwide, primarily due to its versatility, cost-effectiveness, and broad applicability across construction, healthcare, automotive, and consumer goods industries. However, its production involves hazardous chemicals, particularly vinyl chloride monomer (VCM), which requires rigorous safety assessments. In this context, the present study applies the Inherent Safety Index (ISI) methodology to evaluate the safety performance of a suspension polymerization process for PVC production that incorporates direct water recycling as a sustainability measure. The integration of water reuse reduces the fractional water consumption index from 2.8 to 2.2 and achieves a recovered water purity of 99.6%, demonstrating clear environmental benefits in terms of resource conservation. Beyond water savings, the core objective is to assess how this integration influences the inherent risks associated with the process. The key operational stages—polymerization, VCM recovery, product purification, and water recirculation—were modeled and analyzed using computer-aided process engineering (CAPE) tools. The ISI analysis yielded a score of 33, surpassing the threshold typically associated with inherently safer designs, with VCM hazards alone contributing a score of 19 due to its high flammability and carcinogenicity. These findings reveal a critical trade-off between environmental performance and inherent safety, underscoring that resource integration measures, while beneficial for sustainability, may require complementary safety improvements. This study highlights the necessity of incorporating inherently safer design principles alongside process integration strategies to achieve balanced progress in operational efficiency, environmental responsibility, and risk minimization in PVC manufacturing. Full article

Light-emitting diodes (LEDs) are made up of precious metals, e.g., gallium. These elements can be recovered and reused, reducing the need for new raw materials. Proper recycling prevents harmful substances in LEDs, such as lead and arsenic, from contaminating the environment. Recycling LEDs uses less energy compared to producing new ones, leading to lower carbon emissions. The valuable metal gallium faces the challenge of supply and demand due to the surge in its demand, the difficulty of separating it from minerals, and processing issues during extraction. In this review, we describe the methods for recycling gallium from LEDs by using different techniques such as pyrolysis (95% recovery), oxalic acid leaching (83.2% recovery), HCL acid leaching of coal fly ash (90–95% recovery), subcritical water treatment (80.5% recovery), supercritical ethanol (93.10% recovery), oxidation and subsequent leaching (91.4% recovery), and vacuum metallurgy separation (90% recovery). Based on our analysis, hydrometallurgy is the best approach for recovering gallium. It is reported that approximately 5% of the waste from LEDs is adequately recycled, whereas the total gallium potential wasted throughout production is over 93%. By recycling LEDs, we can minimize waste, conserve resources, and promote sustainable practices. Thus, recycling LEDs is essential for strengthening a circular economy. Full article

This pilot study investigated an automated pilot plant for removing microplastics (MPs) from industrial wastewater that are generated during packaging production. MP removal is based on organosilane-induced agglomeration-fixation (clump & skim technology) followed by separation. The wastewater had high MP loads (1725 ± 377 mg/L; 673 ± 183 million particles/L) and an average COD of 7570 ± 1339 mg/L. Over 25 continuous test runs, the system achieved consistent performance, removing an average of 97.4% of MPs by mass and 99.1% by particle count, while reducing the COD by 78.8%. Projected over a year, this equates to preventing 1.7 tons of MPs and 6 tons of COD from entering the sewage system. Turbidity and photometric TSS measurements proved useful for process control. The approach supports water reuse—with water savings up to 80%—and allows recovery of agglomerates for recycling and reuse. Targeting pollutant removal upstream at the source provides multiple financial and environmental benefits, including lower overall energy demands, higher removal efficiencies, and process water reuse. This provides financial and environmental incentives for industries to implement sustainable solutions for pollutants and microplastic removal. Full article