Search Results (286)

How would it be possible to functionalize ceramic aggregates for use in refractories? In this work, we demonstrate how paste extrusion can be used to fabricate layered and porous Nb-Al₂O₃-based composite refractories for adjusting thermal and electrical conductivity. Additive manufacturing is used to generate a specific sequence of alumina and composite layers. After drying, the samples were sintered at 1600 °C, crushed, and sieved into particle sizes up to 3150 µm. The rheology of the paste revealed the intended shear-thinning behavior with microcrack formation between the yield and flow strain. The sintered material showed promising thermal-shock characteristics reaching plateau values after the third cycle without signs of further structural damage up to the fifth thermal shock. The layered microstructure was retained after crushing the composites, establishing functionalization of the refractory granules for all particle sizes. Full article

Silicalite nanosheet (SN) laminated membranes are promising for pervaporation (PV) desalination of concentrated brines for water purification and critical material concentration and recovery. However, scaling up the SN-based membranes is limited by inefficient synthesis of monodispersed open-pore SN single crystals (SNS). Here, we report a scalable approach to fabricate multilayered silicalite nanosheet plate (SNP) laminated membranes on porous alumina and PVDF substrates and demonstrate their excellent PV desalination performance for simulated brines containing lithium and high total dissolved salts (TDS). At 73 ± 3 °C, the SNP laminated membrane on alumina support achieved a remarkable water flux ($J_w$) of nearly 20 L/m²·h, significantly outperforming the alumina-supported SNS laminated membrane ($J_w$ = 9.56 L/m²·h), while both provided near-complete salt rejection ($r_i$ ~99.9%) when operating with vacuum pressure on the permeate side. The PVDF-supported SNS and SNP laminated membranes exhibited excellent $J_w$ (14.0 L/m²·h) and near-complete $r_i$ (>99.9%), surpassing the alumina-support SNP laminated membranes when operating by air sweep on the permeate side. However, the $r_i$ of the PVDF-supported membranes was found to decline when operating with vacuum pressure on the permeate side that was apparently caused by minimal liquid permeation through the inter-SNP spaces driven by the transmembrane pressure. With scalable SNP production, SNP-A membranes show potential for PV desalination of high-TDS solutions, especially in harsh environments unsuitable for polymer membranes. Full article

The present study targets key limitation ‘separation after the process’ that is responsible for the loss of the photocatalyst in water treatment during heterogeneous photocatalysis. Therefore, eco-friendly nanostructured ZnO coatings were engineered by the doctor blade technique through the immobilization of green ZnO nanomaterials onto alumina substrate. ZnO/BPE 30 and ZnO/BPE 60 coatings were obtained from banana peel extract-based ZnO powder (ZnO/BPE). Likewise, ZnO/GTE 30 and ZnO/GTE 60 were prepared using green tea extract-based ZnO powder (ZnO/GTE). XRD characterization verified hexagonal wurtzite ZnO phase, while HRSEM analysis revealed that the flat surface of ZnO/BPE had rod-like nanostructures below 120 nm, and ZnO/GTE had spherical, porous nanoparticle networks with less than 70 nm. According to UV–vis spectrometry, all four coatings have bandgaps of ~5 eV. The highest efficiency for the solar-driven photocatalytic degradation of emerging organic pollutants was for ciprofloxacin (among pesticides clomazone and tembotrione; pharmaceuticals ciprofloxacin and 17α-ethinylestradiol; and mycotoxin zearalenone) in ultrapure water with the presence of all studied ZnO-based coatings, after 60 min of simulated solar irradiation. Its highest removal (89.1%) was achieved with ZnO/GTE 30, also having good reusability across three consecutive cycles in river water, thus supporting the application of eco-friendly, immobilized ZnO nanomaterials for wastewater treatment and environmental remediation. Full article

This paper investigates the flow of a second-grade hybrid nanofluid through a Darcy–Forchheimer porous medium under Cattaneo–Christov heat and mass flux models. The hybrid nanofluid, composed of alumina and copper nanoparticles in water, enhances thermal and mass transport, while the second-grade model captures viscoelastic effects, and the Darcy–Forchheimer medium accounts for both linear and nonlinear drag. Using similarity transformations and the spectral quasilinearisation method, the nonlinear governing equations are solved numerically and validated against benchmark results. The results show that hybrid nanoparticles significantly boost heat and mass transfer, while Cattaneo–Christov fluxes delay thermal and concentration responses, reducing the near-wall temperature and concentration. The distributions of velocity, temperature, concentration, and microorganism density are markedly affected by porosity, the Forchheimer number, the bio-convection Peclet number, and relaxation times. The results illustrate that hybrid nanoparticles significantly increase heat and mass transfer, whereas thermal and concentration relaxation factors delay energy and species diffusion, thickening the associated boundary layers. Viscoelasticity, porous medium resistance, Forchheimer drag, and bio-convection all have an influence on flow velocity and transfer rates, highlighting the subtle link between these mechanisms. These breakthroughs may be beneficial in establishing and enhancing bioreactors, microbial fuel cells, geothermal systems, and other applications that need hybrid nanofluids and non-Fourier/non-Fickian transport. Full article

We report a comprehensive study on the effect of H₂SeO₄ electrolyte temperature on the composition, defect, morphological, and luminescent properties of porous anodic aluminum oxide (AAO). An increase in the synthesis temperature led to a decrease in the AAO cell diameter from 85–115 nm to 38–58 nm (depending on the electrolyte concentration) and enhanced the etching of the AAO walls, which even resulted in the disintegration of the AAO into individual fibers at 40 °C. The selenium concentration in the samples formed in 0.5–1.5 M H₂SeO₄ in the temperature range of 5–40 °C did not exceed 2 at.% and fell below the detection limit at 40 °C. The formation of a nanocrystalline Al₂O₃ phase was observed in the H₂SeO₄ electrolyte at 40 °C. The samples exhibited weak photoluminescence. We identified three types of paramagnetic centers in AAO formed in H₂SeO₄: F⁺ centers (N_sF = 8.2 × 10¹⁵ g⁻¹), newly discovered centers with an unpaired electron localized on an oxygen atom (N_sO = 10¹⁷ g⁻¹), and centers associated with selenate radicals (N_sS = 6 × 10¹⁸ g⁻¹). By comparing the photoluminescence spectra and defect concentrations, we conclude that the luminescence of AAO formed in selenic acid is exclusively due to F⁺ centers, while other paramagnetic centers do not contribute. Full article

The effects of processing conditions and holding time on the direct bonding (DBC) of lotus-type porous copper to alumina substrates were systematically investigated. The evolution of copper morphology and the resulting shear strength were evaluated under varying pressures (0.3–0.6 Torr) and bonding durations (5–160 min) at a fixed bonding temperature. It was found that pressure within the tested range exerted a negligible influence on joint quality, as direct bonding occurred consistently. In contrast, holding time was found to be a critical factor: a duration of 10 min yielded optimal bonding with high shear strength while preserving the porous structure, whereas shorter times led to incomplete bonding, and longer times caused structural collapse due to liquid-phase flow. The oxidation behavior, governed by parabolic growth kinetics, was identified as the primary mechanism controlling morphological evolution. These findings provide practical guidance for optimizing DBC bonding of porous copper in power semiconductor applications, balancing joint strength and structural integrity. Full article

In this study, three different reactor concepts for the oxidative coupling of methane (OCM) reaction are examined at the miniplant scale. Their performance and response to variations in key process parameters, such as temperature and gas hourly space velocity (GHSV), are evaluated over a wide range. In addition to the conventional Packed Bed Reactor (PBR), Packed Bed Membrane Reactor (PBMR), and Chemical Looping Reactor (CLR) approaches were tested. The PBMR was realized with a porous ceramic $\alpha$-Alumina membrane as air/O₂ distributor. The CLR was operated in a poly-cyclic operation. Similarities of the different reactor concepts as well as layout-immanent differences with regard to changes in reaction conditions could be identified and advantages and disadvantages of the processes highlighted. The results show that C₂ selectivity can be improved by both PBMR and CLR in comparison to conventional PBR, possibly reducing cost-intensive downstream units. While a PBMR can slightly improve selectivity (23%) while keeping the same conversion compared to a PBR, the use of a CLR allows for achieving exceptionally high selectivities of up to 90%. In order to address the low conversion, CLR tests were carried out with an additional O₂ carrier material, which led to a significant improvement in terms of C₂ yield. In addition to an evaluation and comparison of the different reactor concepts, the findings at the miniplant scale provide estimates of their potential use and scalability. Full article

In this study, we present a cost-effective approach for fabricating nanopores on single-crystal silicon using a silver–alumina–silver (Ag/AAO/Ag) metal–insulator–metal (MIM) structured mask. Self-ordered porous anodic aluminum oxide (AAO) films were prepared via two-step anodization and coated with silver layers on both sides to form the MIM structure. When irradiated with a 532 nm nanosecond laser, the MIM mask excites surface plasmon polaritons (SPPs), resulting in a localized field enhancement that enables the etching of nanopores into the silicon substrate. This method successfully produced nanopores with diameters as small as 50 nm and depths up to 28 nm. The laser-induced SPP-assisted machining significantly enhances the specific surface area of the processed surface, making it promising for applications in catalysis, biosensing, and microcantilever-based devices. For instance, an increased surface area can improve catalytic efficiency by providing more active sites, and enhance sensor sensitivity by amplifying response signals. Compared to conventional lithographic or focused ion beam techniques, this method offers simplicity, low cost, and scalability. The proposed technique demonstrates a practical and efficient route for the large-area subwavelength nanostructuring of silicon surfaces. Full article

This study investigates the shear strength of lotus-type unidirectional porous copper bonded to alumina substrates using the Direct Bonded Copper (DBC) process. Porous copper specimens with various porosities (38.7–50.9%) and pore sizes (150–800 μm) were fabricated and joined to alumina discs. Shear testing revealed that both porosity and pore size significantly affect the interfacial strength. While higher porosity led to reduced shear strength, larger pore sizes enhanced the maximum shear strength owing to increased local contact areas and crack coalescence in the alumina substrate. Fractographic analysis using optical microscopy and SEM-EDS confirmed that failure mainly occurred in the alumina, with local fracture associated with pore distribution and size. To improve strength prediction, a modified model was proposed, reducing the error from 12.3% to 7.5% and increasing the coefficient of determination (R²) from 0.43 to 0.74. These findings highlight the necessity of considering both porosity and pore size when predicting the shear strength of porous copper/alumina DBC joints, and they provide important insights for optimizing metal structures in metal–ceramic bonding for high-performance applications. Full article

Despite intense interest in the catalytic potential of transition metal oxide heterostructures, originating from their large surface area and tunable chemistry, the fabrication of well-defined multicomponent oxide coatings with controlled architectures remains challenging. Here, we demonstrate a simple and effective swelling-assisted sequential infiltration synthesis (SIS) strategy to fabricate hierarchically porous multicomponent metal-oxide electrocatalysts with tunable bimetallic composition. A combination of solution-based infiltration (SBI) of transition metals, iron (Fe), nickel (Ni), and cobalt (Co), into a block copolymer (PS73-b-P4VP28) template, followed by vapor-phase infiltration of alumina using sequential infiltration synthesis (SIS), was employed to synthesize porous, robust, conformal and transparent multicomponent metal-oxide coatings like Fe/AlO_x, Fe+Ni/AlO_x, and Fe+Co/AlO_x. Electrochemical assessments for the oxygen evolution reaction (OER) in a 0.1 M KOH electrolyte demonstrated that the Fe+Ni/AlO_x composite exhibited markedly superior catalytic activity, achieving an impressive onset potential of 1.41 V and a peak current density of 3.29 mA/cm². This superior activity reflects the well-known synergistic effect of alloying transition metals with a trace of Fe, which facilitates OER kinetics. Overall, our approach offers a versatile and scalable path towards the design of stable and efficient catalysts with tunable nanostructures, opening new possibilities for a wide range of electrochemical energy applications. Full article

Ethylene imine-based porous polymer nanocomposites were prepared by ring-opening polymerization of 2,2-bishydroxymethylbutanol-tris [3-(1-aziridinyl)propionate] (3AZ), a tri-functional aziridine compound, in the presence of commercially available metal oxide nanoparticles, SiO₂ or ZrO₂, accompanied by polymerization-induced phase separation. The reactions with SiO₂ and ZrO₂ nanoparticles successfully yielded nanocomposite porous polymers as rigid materials. The nanocomposite porous polymers with SiO₂ and ZrO₂ nanoparticles showed characteristic surface morphologies composed of gathered particles with diameters less than 1 micrometer. These nanocomposites were effective in increasing Young’s moduli of the porous polymers due to an increase in their bulk densities. The presence of SiO₂ and ZrO₂ nanoparticles in the porous polymers efficiently retarded thermal decomposition. Full article

The Dazhuzhuang, Biting, and Likou Sites are located along the Hui River basin in Yongcheng, eastern Henan. These three sites are situated close to each other and all yielded Longshan Culture period (2300–1800 BCE) remains, including large quantities of pottery with similar stylistic characteristics. However, archaeological surveys did not discover kiln sites at any of the three locations. To investigate the sources of Longshan period pottery in this region, its firing technology, and whether pottery circulated between the sites, this study employed a combination of X-ray fluorescence spectroscopy (XRF), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM) to conduct a comprehensive scientific analysis of pottery unearthed from Longshan Culture contexts at the Dazhuzhuang, Likou, and Biting Sites in the Huai River basin, Yongcheng, Henan Province. The results reveal significant differences among the sites in terms of raw material selection, chemical composition, and technological characteristics. Pottery from the Dazhuzhuang Site exhibits with diverse clay sources. The Likou Site is characterized by highly homogeneous compositions derived from relatively high-alumina, low-iron clays, indicating standardized production practices. In contrast, the Biting Site shows greater variability in raw materials and functional differentiation. Thermal and microstructural analyses indicate that the dense glassy phase of black pottery was achieved through reducing firing conditions. In contrast, gray pottery was manufactured with calcareous additives to produce a porous structure. Full article

In this study, high-yield biopolymer/ceramic hollow fibers were fabricated via a facile, modified polyol process in a spinneret setup, enabling the controlled adsorption of Cu²⁺ ions. Post sintering transformed these into catalytic copper-decorated carbon/ceramic (alumina) composite hollow fibers, with alginate serving as both a metal ion binder and a copper nanoparticle stabilizer. The resulting hollow fibers featured porous walls with a high surface area and were densely decorated with copper nanoparticles. Their structural and morphological characteristics were analyzed, and their NO reduction performance was assessed in a continuous flow configuration, where the gas stream passed through both the shell and lumen sides of a fiber bundle in a tangential flow mode. This study also examined the stability, longevity and regeneration potential of the catalytic fibers, including the mechanisms of deactivation and reactivation. Carbon content was found to be decisive for catalytic performance. High-carbon fibers exhibited a light-off temperature of 250 °C, maintained about 90% N₂ selectivity and sustained a consistently high NO reduction efficiency for over 300 h, even without reducing gases like CO. In contrast, low-carbon fibers displayed a higher light-off temperature of 350 °C and a reduced catalytic efficiency. The results indicate that carbon enhances both activity and selectivity, counterbalancing deactivation effects. Owing to their scalability, durability and effectiveness, these catalytic fibers and their corresponding bundle-type reactor configuration represent a promising technology for advanced NO abatement. Full article

Activated alumina is widely used in industry as an adsorbent. Its strong affinity toward water allows for the profound dehydration of gas streams. To optimize such processes, a deeper insight into water interaction with activated alumina is required. This knowledge can be obtained using positron annihilation lifetime spectroscopy, a sensitive tool that unravels previously unknown aspects of adsorption processes. Activated alumina (Compalox^® AN/V-813) was subjected to such a study supported by detailed characterization using scanning electron microscopy, X-ray diffraction, and N₂ adsorption–desorption. A complex porous structure of the material, consisting mainly of boehmite and η-Al₂O₃ or γ-Al₂O₃, was found. It is responsible for significant differences in adsorption and desorption. The course of adsorption is close to the classical layer-by-layer description. However, there are indications of initial water capture at active sites and final water reorganization consisting of filling the smallest free volumes that remain empty. The narrow mesopore inlets that keep water in the pores even at a relative vapor pressure of 0.4 are primarily responsible for the course of the desorption process. During adsorption, water is mainly maintained in the form of small clusters up to the highest pressures, whereas during desorption, it is continuous until narrow pore openings. Full article