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Keywords = piezoelectric sensing

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42 pages, 4490 KiB  
Review
Continuous Monitoring with AI-Enhanced BioMEMS Sensors: A Focus on Sustainable Energy Harvesting and Predictive Analytics
by Mingchen Cai, Hao Sun, Tianyue Yang, Hongxin Hu, Xubing Li and Yuan Jia
Micromachines 2025, 16(8), 902; https://doi.org/10.3390/mi16080902 (registering DOI) - 31 Jul 2025
Viewed by 356
Abstract
Continuous monitoring of environmental and physiological parameters is essential for early diagnostics, real-time decision making, and intelligent system adaptation. Recent advancements in bio-microelectromechanical systems (BioMEMS) sensors have significantly enhanced our ability to track key metrics in real time. However, continuous monitoring demands sustainable [...] Read more.
Continuous monitoring of environmental and physiological parameters is essential for early diagnostics, real-time decision making, and intelligent system adaptation. Recent advancements in bio-microelectromechanical systems (BioMEMS) sensors have significantly enhanced our ability to track key metrics in real time. However, continuous monitoring demands sustainable energy supply solutions, especially for on-site energy replenishment in areas with limited resources. Artificial intelligence (AI), particularly large language models, offers new avenues for interpreting the vast amounts of data generated by these sensors. Despite this potential, fully integrated systems that combine self-powered BioMEMS sensing with AI-based analytics remain in the early stages of development. This review first examines the evolution of BioMEMS sensors, focusing on advances in sensing materials, micro/nano-scale architectures, and fabrication techniques that enable high sensitivity, flexibility, and biocompatibility for continuous monitoring applications. We then examine recent advances in energy harvesting technologies, such as piezoelectric nanogenerators, triboelectric nanogenerators and moisture electricity generators, which enable self-powered BioMEMS sensors to operate continuously and reducereliance on traditional batteries. Finally, we discuss the role of AI in BioMEMS sensing, particularly in predictive analytics, to analyze continuous monitoring data, identify patterns, trends, and anomalies, and transform this data into actionable insights. This comprehensive analysis aims to provide a roadmap for future continuous BioMEMS sensing, revealing the potential unlocked by combining materials science, energy harvesting, and artificial intelligence. Full article
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43 pages, 19225 KiB  
Review
Recent Progress in Flexible Wearable Sensors Utilizing Conductive Hydrogels for Sports Applications: Characteristics, Mechanisms, and Modification Strategies
by Jie Wu, Jingya Hong, Xing Gao, Yutong Wang, Wenyan Wang, Hongchao Zhang, Jaeyoung Park, Weiquan Shi and Wei Guo
Gels 2025, 11(8), 589; https://doi.org/10.3390/gels11080589 - 30 Jul 2025
Viewed by 183
Abstract
Conductive hydrogels demonstrate substantial potential for flexible wearable sensors in motion monitoring, owing to their unique physicochemical properties; however, current implementations still confront persistent challenges in long-term stability, sensitivity, response speed, and detection limits under complex dynamic conditions, which material innovations are urgently [...] Read more.
Conductive hydrogels demonstrate substantial potential for flexible wearable sensors in motion monitoring, owing to their unique physicochemical properties; however, current implementations still confront persistent challenges in long-term stability, sensitivity, response speed, and detection limits under complex dynamic conditions, which material innovations are urgently required to resolve. Consequently, this paper comprehensively reviews the recent advancements in conductive hydrogel-based flexible wearable sensors for sports applications. The paper examines the conductivity, self-adhesion, self-repair, and biocompatibility of conductive hydrogels, along with detailed analyses of their working principles in resistance, capacitance, piezoelectric, and battery-based sensing mechanisms. Additionally, the paper summarizes innovative strategies to enhance sensor performance through polymer blending, polyelectrolyte doping, inorganic salt doping, and nanomaterial integration. Furthermore, the paper highlights the latest applications of conductive hydrogel flexible wearable sensors in human motion monitoring, electrophysiological signal detection, and electrochemical biosignal monitoring. Finally, the paper provides an in-depth discussion of the advantages and limitations of existing technologies, offering valuable insights and new perspectives for future research directions. Full article
(This article belongs to the Special Issue Gels for Removal and Adsorption (3rd Edition))
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19 pages, 5970 KiB  
Article
Interface Material Modification to Enhance the Performance of a Thin-Film Piezoelectric-on-Silicon (TPoS) MEMS Resonator by Localized Annealing Through Joule Heating
by Adnan Zaman, Ugur Guneroglu, Abdulrahman Alsolami, Liguan Li and Jing Wang
Micromachines 2025, 16(8), 885; https://doi.org/10.3390/mi16080885 - 29 Jul 2025
Viewed by 257
Abstract
This paper presents a novel approach employing localized annealing through Joule heating to enhance the performance of Thin-Film Piezoelectric-on-Silicon (TPoS) MEMS resonators that are crucial for applications in sensing, energy harvesting, frequency filtering, and timing control. Despite recent advancements, piezoelectric MEMS resonators still [...] Read more.
This paper presents a novel approach employing localized annealing through Joule heating to enhance the performance of Thin-Film Piezoelectric-on-Silicon (TPoS) MEMS resonators that are crucial for applications in sensing, energy harvesting, frequency filtering, and timing control. Despite recent advancements, piezoelectric MEMS resonators still suffer from anchor-related energy losses and limited quality factors (Qs), posing significant challenges for high-performance applications. This study investigates interface modification to boost the quality factor (Q) and reduce the motional resistance, thus improving the electromechanical coupling coefficient and reducing insertion loss. To balance the trade-off between device miniaturization and performance, this work uniquely applies DC current-induced localized annealing to TPoS MEMS resonators, facilitating metal diffusion at the interface. This process results in the formation of platinum silicide, modifying the resonator’s stiffness and density, consequently enhancing the acoustic velocity and mitigating the side-supporting anchor-related energy dissipations. Experimental results demonstrate a Q-factor enhancement of over 300% (from 916 to 3632) and a reduction in insertion loss by more than 14 dB, underscoring the efficacy of this method for reducing anchor-related dissipations due to the highest annealing temperature at the anchors. The findings not only confirm the feasibility of Joule heating for interface modifications in MEMS resonators but also set a foundation for advancements of this post-fabrication thermal treatment technology. Full article
(This article belongs to the Special Issue MEMS Nano/Micro Fabrication, 2nd Edition)
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18 pages, 3371 KiB  
Article
Insight into the Propagation of Interface Acoustic Waves in Rotated YX-LiNbO3/SU-8/Si Structures
by Cinzia Caliendo, Massimiliano Benetti, Domenico Cannatà and Farouk Laidoudi
Micromachines 2025, 16(8), 861; https://doi.org/10.3390/mi16080861 - 26 Jul 2025
Viewed by 290
Abstract
The propagation of interface acoustic waves (IAWs) along rotated YX-LiNbO3/SU-8/ZX-Si structures is theoretically investigated to identify the Y-rotation angles that support the efficient propagation of low-loss modes guided along the structure’s interface. A three-dimensional finite element analysis was performed to simulate [...] Read more.
The propagation of interface acoustic waves (IAWs) along rotated YX-LiNbO3/SU-8/ZX-Si structures is theoretically investigated to identify the Y-rotation angles that support the efficient propagation of low-loss modes guided along the structure’s interface. A three-dimensional finite element analysis was performed to simulate IAW propagation in the layered structure and to optimize design parameters, specifically the thicknesses of the platinum (Pt) interdigital transducers (IDTs) and the SU-8 adhesive layer. The simulations revealed the existence of two types of IAWs travelling at different velocities under specific Y-rotated cuts of the LiNbO3 half-space. These IAWs are faster than the surface acoustic wave (SAW) and slower than the leaky SAW (LSAW) propagating on the surface of the bare LiNbO3 half-space. The mechanical displacement fields of both IAWs exhibit a rapid decay to zero within a few wavelengths from the LiNbO3 surface. The piezoelectric coupling coefficients of the IAWs were found to be as high as approximately 7% and 31%, depending on the Y-rotation angle. The theoretical results were experimentally validated by measuring the velocities of the SAW and LSAW on a bare 90° YX-LiNbO3 substrate, and the velocities of the IAWs in a 90° YX-LiNbO3/SU-8/Si structure featuring 330 nm thick Pt IDTs, a 200 µm wavelength, and a 15 µm thick SU-8 layer. The experimental data showed good agreement with the theoretical predictions. These combined theoretical and experimental findings establish design principles for exciting two interface waves with elliptical and quasi-shear polarization, offering enhanced flexibility for fluidic manipulation and the integration of sensing functionalities. Full article
(This article belongs to the Special Issue Novel Surface and Bulk Acoustic Wave Devices, Second Edition)
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21 pages, 2794 KiB  
Article
Medical Data over Sound—CardiaWhisper Concept
by Radovan Stojanović, Jovan Đurković, Mihailo Vukmirović, Blagoje Babić, Vesna Miranović and Andrej Škraba
Sensors 2025, 25(15), 4573; https://doi.org/10.3390/s25154573 - 24 Jul 2025
Viewed by 344
Abstract
Data over sound (DoS) is an established technique that has experienced a resurgence in recent years, finding applications in areas such as contactless payments, device pairing, authentication, presence detection, toys, and offline data transfer. This study introduces CardiaWhisper, a system that extends the [...] Read more.
Data over sound (DoS) is an established technique that has experienced a resurgence in recent years, finding applications in areas such as contactless payments, device pairing, authentication, presence detection, toys, and offline data transfer. This study introduces CardiaWhisper, a system that extends the DoS concept to the medical domain by using a medical data-over-sound (MDoS) framework. CardiaWhisper integrates wearable biomedical sensors with home care systems, edge or IoT gateways, and telemedical networks or cloud platforms. Using a transmitter device, vital signs such as ECG (electrocardiogram) signals, PPG (photoplethysmogram) signals, RR (respiratory rate), and ACC (acceleration/movement) are sensed, conditioned, encoded, and acoustically transmitted to a nearby receiver—typically a smartphone, tablet, or other gadget—and can be further relayed to edge and cloud infrastructures. As a case study, this paper presents the real-time transmission and processing of ECG signals. The transmitter integrates an ECG sensing module, an encoder (either a PLL-based FM modulator chip or a microcontroller), and a sound emitter in the form of a standard piezoelectric speaker. The receiver, in the form of a mobile phone, tablet, or desktop computer, captures the acoustic signal via its built-in microphone and executes software routines to decode the data. It then enables a range of control and visualization functions for both local and remote users. Emphasis is placed on describing the system architecture and its key components, as well as the software methodologies used for signal decoding on the receiver side, where several algorithms are implemented using open-source, platform-independent technologies, such as JavaScript, HTML, and CSS. While the main focus is on the transmission of analog data, digital data transmission is also illustrated. The CardiaWhisper system is evaluated across several performance parameters, including functionality, complexity, speed, noise immunity, power consumption, range, and cost-efficiency. Quantitative measurements of the signal-to-noise ratio (SNR) were performed in various realistic indoor scenarios, including different distances, obstacles, and noise environments. Preliminary results are presented, along with a discussion of design challenges, limitations, and feasible applications. Our experience demonstrates that CardiaWhisper provides a low-power, eco-friendly alternative to traditional RF or Bluetooth-based medical wearables in various applications. Full article
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81 pages, 10454 KiB  
Review
Glancing Angle Deposition in Gas Sensing: Bridging Morphological Innovations and Sensor Performances
by Shivam Singh, Kenneth Christopher Stiwinter, Jitendra Pratap Singh and Yiping Zhao
Nanomaterials 2025, 15(14), 1136; https://doi.org/10.3390/nano15141136 - 21 Jul 2025
Viewed by 373
Abstract
Glancing Angle Deposition (GLAD) has emerged as a versatile and powerful nanofabrication technique for developing next-generation gas sensors by enabling precise control over nanostructure geometry, porosity, and material composition. Through dynamic substrate tilting and rotation, GLAD facilitates the fabrication of highly porous, anisotropic [...] Read more.
Glancing Angle Deposition (GLAD) has emerged as a versatile and powerful nanofabrication technique for developing next-generation gas sensors by enabling precise control over nanostructure geometry, porosity, and material composition. Through dynamic substrate tilting and rotation, GLAD facilitates the fabrication of highly porous, anisotropic nanostructures, such as aligned, tilted, zigzag, helical, and multilayered nanorods, with tunable surface area and diffusion pathways optimized for gas detection. This review provides a comprehensive synthesis of recent advances in GLAD-based gas sensor design, focusing on how structural engineering and material integration converge to enhance sensor performance. Key materials strategies include the construction of heterojunctions and core–shell architectures, controlled doping, and nanoparticle decoration using noble metals or metal oxides to amplify charge transfer, catalytic activity, and redox responsiveness. GLAD-fabricated nanostructures have been effectively deployed across multiple gas sensing modalities, including resistive, capacitive, piezoelectric, and optical platforms, where their high aspect ratios, tailored porosity, and defect-rich surfaces facilitate enhanced gas adsorption kinetics and efficient signal transduction. These devices exhibit high sensitivity and selectivity toward a range of analytes, including NO2, CO, H2S, and volatile organic compounds (VOCs), with detection limits often reaching the parts-per-billion level. Emerging innovations, such as photo-assisted sensing and integration with artificial intelligence for data analysis and pattern recognition, further extend the capabilities of GLAD-based systems for multifunctional, real-time, and adaptive sensing. Finally, current challenges and future research directions are discussed, emphasizing the promise of GLAD as a scalable platform for next-generation gas sensing technologies. Full article
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19 pages, 5087 KiB  
Review
Biosensors in Microbial Ecology: Revolutionizing Food Safety and Quality
by Gajanan A. Bodkhe, Vishal Kumar, Xingjie Li, Shichun Pei, Long Ma and Myunghee Kim
Microorganisms 2025, 13(7), 1706; https://doi.org/10.3390/microorganisms13071706 - 21 Jul 2025
Viewed by 552
Abstract
Microorganisms play a crucial role in food processes, safety, and quality through their dynamic interactions with other organisms. In recent years, biosensors have become essential tools for monitoring these processes in the dairy, meat, and fresh produce industries. This review highlights how microbial [...] Read more.
Microorganisms play a crucial role in food processes, safety, and quality through their dynamic interactions with other organisms. In recent years, biosensors have become essential tools for monitoring these processes in the dairy, meat, and fresh produce industries. This review highlights how microbial diversity, starter cultures, and interactions, such as competition and quorum sensing, shape food ecosystems. Diverse biosensor platforms, including electrochemical, optical, piezoelectric, thermal, field-effect transistor-based, and lateral flow assays, offer distinct advantages tailored to specific food matrices and microbial targets, enabling rapid and sensitive detection. Biosensors have been developed for detecting pathogens in real-time monitoring of fermentation and tracking spoilage. Control strategies, including bacteriocins, probiotics, and biofilm management, support food safety, while decontamination methods provide an additional layer of protection. The integration of new techniques, such as nanotechnology, CRISPR, and artificial intelligence, into Internet of Things systems is enhancing precision, particularly in addressing regional food safety challenges. However, their adoption is still hindered by complex food matrices, high costs, and the growing challenge of antimicrobial resistance. Looking ahead, intelligent systems and wearable sensors may help overcome these barriers. Although gaps in standardization and accessibility remain, biosensors are well-positioned to revolutionize food microbiology, linking ecological insights to practical solutions and paving the way for safer, high-quality food worldwide. Full article
(This article belongs to the Special Issue Feature Papers in Food Microbiology)
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29 pages, 8416 KiB  
Article
WSN-Based Multi-Sensor System for Structural Health Monitoring
by Fatih Dagsever, Zahra Sharif Khodaei and M. H. Ferri Aliabadi
Sensors 2025, 25(14), 4407; https://doi.org/10.3390/s25144407 - 15 Jul 2025
Viewed by 859
Abstract
Structural Health Monitoring (SHM) is an essential technique for continuously assessing structural conditions using integrated sensor systems during operation. SHM technologies have evolved to address the increasing demand for efficient maintenance strategies in advanced engineering fields, such as civil infrastructure, aerospace, and transportation. [...] Read more.
Structural Health Monitoring (SHM) is an essential technique for continuously assessing structural conditions using integrated sensor systems during operation. SHM technologies have evolved to address the increasing demand for efficient maintenance strategies in advanced engineering fields, such as civil infrastructure, aerospace, and transportation. However, developing a miniaturized, cost-effective, and multi-sensor solution based on Wireless Sensor Networks (WSNs) remains a significant challenge, particularly for SHM applications in weight-sensitive aerospace structures. To address this, the present study introduces a novel WSN-based Multi-Sensor System (MSS) that integrates multiple sensing capabilities onto a 3 × 3 cm flexible Printed Circuit Board (PCB). The proposed system combines a Piezoelectric Transducer (PZT) for impact detection; a strain gauge for mechanical deformation monitoring; an accelerometer for capturing dynamic responses; and an environmental sensor measuring temperature, pressure, and humidity. This high level of functional integration, combined with real-time Data Acquisition (DAQ) and precise time synchronization via Bluetooth Low Energy (LE), distinguishes the proposed MSS from conventional SHM systems, which are typically constrained by bulky hardware, single sensing modalities, or dependence on wired communication. Experimental evaluations on composite panels and aluminum specimens demonstrate reliable high-fidelity recording of PZT signals, strain variations, and acceleration responses, matching the performance of commercial instruments. The proposed system offers a low-power, lightweight, and scalable platform, demonstrating strong potential for on-board SHM in aircraft applications. Full article
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15 pages, 2527 KiB  
Article
A 54 µW, 0.03 mm2 Event-Driven Charge-Sensitive DAQ Chip with Comparator-Gated Dynamic Acquisition in 65 nm CMOS
by Qinghao Liu, Zhou Shu, Arokiaswami Alphones and Yuan Gao
Electronics 2025, 14(14), 2766; https://doi.org/10.3390/electronics14142766 - 9 Jul 2025
Viewed by 260
Abstract
This paper presents a low-power data acquisition (DAQ) chip tailored for impulsive charge sensing, featuring a comparator-gated dynamic acquisition (CG-DAQ) architecture. A dynamic comparator triggers both the gain stage and a 12-bit successive-approximation register (SAR) analog-to-digital converter (ADC) through a shared timing path, [...] Read more.
This paper presents a low-power data acquisition (DAQ) chip tailored for impulsive charge sensing, featuring a comparator-gated dynamic acquisition (CG-DAQ) architecture. A dynamic comparator triggers both the gain stage and a 12-bit successive-approximation register (SAR) analog-to-digital converter (ADC) through a shared timing path, enabling event-driven amplification and digitization. Programmable conversion gain ranging from 5 to 40 mV/pC is achieved by switching the sampling capacitance. Fabricated in TSMC 65 nm CMOS, the chip detects input charges from 0.01 to 36 pC, supports a signal bandwidth of 10 kHz to 100 kHz, and enables sampling rates up to 1 MS/s. It achieves an input-referred noise of 5.5 fCrms and a peak signal-to-noise ratio (SNR) of 67 dB, all within a 54 μW power envelope and a compact 0.03 mm2 core area. The proposed architecture facilitates accurate and energy-efficient charge-domain sensing for capacitive and piezoelectric sensor applications. Full article
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29 pages, 5886 KiB  
Review
Advances in the Applications and Studies of Polyurethane Foam for Flexible Strain Sensors
by Shuai Huang, Guanbing Liu, Ying Sun and Xiacong Zhang
Polymers 2025, 17(13), 1851; https://doi.org/10.3390/polym17131851 - 2 Jul 2025
Viewed by 801
Abstract
Polyurethane (PU) foam, renowned for its structural versatility, elasticity, compressibility, and adaptability, has garnered significant attention for its use in flexible strain sensors due to its capability to detect mechanical deformation. This review presents a comprehensive analysis of both the studies and recent [...] Read more.
Polyurethane (PU) foam, renowned for its structural versatility, elasticity, compressibility, and adaptability, has garnered significant attention for its use in flexible strain sensors due to its capability to detect mechanical deformation. This review presents a comprehensive analysis of both the studies and recent advancements in PU foam-based strain sensors, particularly those incorporating conductive materials. The review begins by examining the chemical composition and structural characteristics of PU foam, followed by a discussion of various fabrication methods and their effects on sensor performance. It also explores the sensing mechanisms, including piezoresistive, piezoelectric, and capacitive effects. Moreover, key applications in motion detection, health monitoring, and environmental and industrial sensing are examined. Finally, the review addresses technological advancements, current challenges, and prospects. Full article
(This article belongs to the Special Issue Advances in Functional Rubber and Elastomer Composites, 3rd Edition)
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18 pages, 6277 KiB  
Article
Fabrication and Characterization of a PZT-Based Touch Sensor Using Combined Spin-Coating and Sputtering Methods
by Melih Ozden, Omer Coban and Tevhit Karacali
Sensors 2025, 25(13), 3938; https://doi.org/10.3390/s25133938 - 24 Jun 2025
Viewed by 378
Abstract
This study presents the successful fabrication of lead zirconate titanate (PZT) thin films on silicon (Si) substrates using a hybrid deposition method combining spin-coating and RF sputtering techniques. Initially, a PZT layer was deposited through four successive spin-coating cycles, followed by an additional [...] Read more.
This study presents the successful fabrication of lead zirconate titanate (PZT) thin films on silicon (Si) substrates using a hybrid deposition method combining spin-coating and RF sputtering techniques. Initially, a PZT layer was deposited through four successive spin-coating cycles, followed by an additional layer formed via RF sputtering. The resulting multilayer structure was annealed at 700 °C for 2 h to improve crystallinity. Comprehensive material characterization was conducted using XRD, SEM, cross-sectional SEM, EDX, and UV–VIS absorbance spectroscopy. The analyses confirmed the formation of a well-crystallized perovskite phase, a uniform surface morphology, and an optical band gap of approximately 3.55 eV, supporting its suitability for sensing applications. Building upon these findings, a multilayer PZT-based touch sensor was fabricated and electrically characterized. Low-frequency I–V measurements demonstrated consistent and repeatable polarization behavior under cyclic loading conditions. In addition, |Z|–f measurements were performed to assess the sensor’s dynamic electrical behavior. Although expected dielectric responses were observed, the absence of distinct anti-resonance peaks suggested non-idealities linked to Ag+ ion diffusion from the electrode layers. To account for these effects, the classical Butterworth–Van Dyke (BVD) equivalent circuit model was extended with additional inductive and resistive components representing parasitic pathways. This modified model provided excellent agreement with the measured impedance and phase data, offering deeper insight into the interplay between material degradation and electrical performance. Overall, the developed sensor structure exhibits strong potential for use in piezoelectric sensing applications, particularly for tactile and pressure-based interfaces. Full article
(This article belongs to the Section Sensor Materials)
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32 pages, 11752 KiB  
Article
A Variable Stiffness System for Impact Analysis in Collaborative Robotics Applications with FPGA-Based Force and Pressure Data Acquisition
by Andrea D’Antona, Saverio Farsoni, Jacopo Rizzi and Marcello Bonfè
Sensors 2025, 25(13), 3913; https://doi.org/10.3390/s25133913 - 23 Jun 2025
Viewed by 358
Abstract
The integration of robots into collaborative environments, where they physically interact with humans, requires systems capable of ensuring both safety and performance. This work introduces the development of a Variable Stiffness Impact Testing Device (VSITD), designed to emulate physical human–robot interaction by replicating [...] Read more.
The integration of robots into collaborative environments, where they physically interact with humans, requires systems capable of ensuring both safety and performance. This work introduces the development of a Variable Stiffness Impact Testing Device (VSITD), designed to emulate physical human–robot interaction by replicating biomechanical properties such as muscle elasticity and joint compliance. The proposed system integrates a Variable Stiffness Mechanism (VSM) with a multi-sensor configuration that includes a high-resolution Force Sensitive Resistors (FSR) matrix, piezoelectric load cells, and an FPGA-based acquisition unit. The FPGA enables fast acquisition of contact forces and pressures, while the mechanical stiffness configuration of the VSM can be rapidly reconfigured to simulate a wide range of impact scenarios. The device aims to validate compliance with the standard ISO/TS 15066 safety standard of robotic work cell in the context of collaborative application. The modularity and flexibility of the VSITD make it suitable for evaluating a wide range of collaborative robotic platforms, providing a reliable tool for pre-deployment validation in shared workspaces. By combining real-time sensing with adaptable stiffness control, the VSITD establishes a new benchmark for safety testing in human–robot collaboration scenarios. Full article
(This article belongs to the Special Issue Collaborative Robotics: Prospects, Challenges and Applications)
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24 pages, 5108 KiB  
Article
Research on the Defect Detection Method of Steel-Reinforced Concrete Based on Piezoelectric Technology and Weight Analysis
by Yilong Yu, Yulin Dong, Yulong Jiang, Fan Wang, Qianfan Zhou and Panfeng Ba
Sensors 2025, 25(13), 3844; https://doi.org/10.3390/s25133844 - 20 Jun 2025
Viewed by 340
Abstract
Aiming at the complex internal working conditions of steel-reinforced concrete structures, this paper proposes an active detection method for the internal hollow defects of steel-reinforced concrete based on wave analysis by using the driving and sensing functions of piezoelectric ceramic materials. The feasibility [...] Read more.
Aiming at the complex internal working conditions of steel-reinforced concrete structures, this paper proposes an active detection method for the internal hollow defects of steel-reinforced concrete based on wave analysis by using the driving and sensing functions of piezoelectric ceramic materials. The feasibility was verified through the single-condition detection test, revealing the propagation and attenuation characteristics of the stress wave signal under various detection conditions, and it was applied to the damage identification of steel-reinforced concrete rectangular section columns. Combined with the wavelet packet energy theory, the data processing of the original detection signal is carried out based on composite weighting by energy distribution entropy. Finally, the analytic hierarchy process (AHP) was introduced to study the weight vectors of different damage metrics on the detection signal, and a linear regression model based on different damage metrics was proposed as the comprehensive defect evaluation index. The research results show that the detection of internal defects in steel-reinforced concrete structures based on piezoelectric technology is applicable to concrete of different strength grades. With the increase of the detection distance and the degree of damage, the energy of the stress wave signal decreases. For example, under defect-free conditions, the energy value of the stress wave signal with a detection distance of 400 mm decreases by 92.94% compared to that with a detection distance of 100 mm. Meanwhile, it can be known from the defect detection test results of steel-reinforced concrete columns that the wavelet packet energy value under the defect condition with three obstacles decreased by 85.42% compared with the barrier-free condition, and the defect evaluation index (DI) gradually increased from 0 to 0.859. The comprehensive application of piezoelectric technology and weight analysis methods has achieved qualitative and quantitative analysis of defects, providing reference value for the maintenance and repair of steel-reinforced concrete structures. Full article
(This article belongs to the Section Electronic Sensors)
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19 pages, 3763 KiB  
Article
Elaboration of Conductive Hydrogels by 3D Printer for the Development of Strain Sensors
by Lucas Carravero Costa, Isabelle Pochard, Cédric C. Buron and Florian E. Jurin
Gels 2025, 11(7), 474; https://doi.org/10.3390/gels11070474 - 20 Jun 2025
Viewed by 444
Abstract
The development of biocompatible, conductive hydrogels via direct ink writing (DIW) has gained increasing attention for strain sensor applications. In this work, a hydrogel matrix composed of polyvinyl alcohol (PVA) and κ-carrageenan (KC) was formulated and enhanced with polyvinylidene fluoride (PVDF) and silver [...] Read more.
The development of biocompatible, conductive hydrogels via direct ink writing (DIW) has gained increasing attention for strain sensor applications. In this work, a hydrogel matrix composed of polyvinyl alcohol (PVA) and κ-carrageenan (KC) was formulated and enhanced with polyvinylidene fluoride (PVDF) and silver nanoparticles (AgNPs) to impart piezoelectric properties. The ink formulation was optimized to achieve shear-thinning and thixotropic recovery behavior, ensuring printability through extrusion-based 3D printing. The resulting hydrogels exhibited high water uptake (~280–300%) and retained mechanical integrity. Rheological assessments showed that increasing PVDF content improved stiffness without compromising printability. Electrical characterization demonstrated that AgNPs were essential for generating piezoelectric signals under mechanical stress, as PVDF alone was insufficient. While AgNPs did not significantly alter the crystalline phase distribution of PVDF, they enhanced conductivity and signal responsiveness. XRD and SEM-EDX analyses confirmed the presence and uneven distribution of AgNPs within the hydrogel. The optimized ink formulation (5% PVA, 0.94% KC, 6% PVDF) enabled the successful fabrication of functional sensors, highlighting the material’s strong potential for use in wearable or biomedical strain-sensing applications. Full article
(This article belongs to the Special Issue Hydrogel-Based Flexible Electronics and Devices)
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15 pages, 36663 KiB  
Article
Self-Sensing of Piezoelectric Micropumps: Gas Bubble Detection by Artificial Intelligence Methods on Limited Embedded Systems
by Kristjan Axelsson, Mohammadhossien Sheikhsarraf, Christoph Kutter and Martin Richter
Sensors 2025, 25(12), 3784; https://doi.org/10.3390/s25123784 - 17 Jun 2025
Viewed by 407
Abstract
Gas bubbles are one of the main disturbances encountered when dispensing drugs of microliter volumes using portable miniaturized systems based on piezoelectric diaphragm micropumps. The presence of a gas bubble in the pump chamber leads to the inaccurate administration of the required dose [...] Read more.
Gas bubbles are one of the main disturbances encountered when dispensing drugs of microliter volumes using portable miniaturized systems based on piezoelectric diaphragm micropumps. The presence of a gas bubble in the pump chamber leads to the inaccurate administration of the required dose due to its impact on the flowrate. This is particularly important for highly concentrated drugs such as insulin. Different types of sensors are used to detect gas bubbles: inline on the fluidic channels or inside the pump chamber itself. These solutions increase the complexity, size, and cost of the microdosing system. To address these problems, a radically new approach is taken by utilizing the sensing capability of the piezoelectric diaphragm during micropump actuation. This work demonstrates the workflow to build a self-sensing micropump based on artificial intelligence methods on an embedded system. This is completed by the implementation of an electronic circuit that amplifies and samples the loading current of the piezoelectric ceramic with a microcontroller STM32G491RE. Training datasets of 11 micropumps are generated at an automated testbench for gas bubble injections. The training and hyper-parameter optimization of artificial intelligence algorithms from the TensorFlow and scikit-learn libraries are conducted using a grid search approach. The classification accuracy is determined by a cross-training routine, and model deployment on STM32G491RE is conducted utilizing the STM32Cube.AI framework. The finally deployed model on the embedded system has a memory footprint of 15.23 kB, a runtime of 182 µs, and detects gas bubbles with an accuracy of 99.41%. Full article
(This article belongs to the Section Physical Sensors)
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