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25 pages, 745 KiB  
Review
Design and Application of Superhydrophobic Magnetic Nanomaterials for Efficient Oil–Water Separation: A Critical Review
by Rabiga M. Kudaibergenova, Elvira A. Baibazarova, Didara T. Balpanova, Gulnar K. Sugurbekova, Aizhan M. Serikbayeva, Marzhan S. Kalmakhanova, Nazgul S. Murzakasymova, Arman A. Kabdushev and Seitzhan A. Orynbayev
Molecules 2025, 30(15), 3313; https://doi.org/10.3390/molecules30153313 (registering DOI) - 7 Aug 2025
Abstract
Superhydrophobic magnetic nanomaterials (SHMNMs) are emerging as multifunctional platforms for efficient oil–water separation due to their combination of extreme water repellency, strong oil affinity, and external magnetic responsiveness. This review presents a comprehensive analysis of recent advances in the design, synthesis, and environmental [...] Read more.
Superhydrophobic magnetic nanomaterials (SHMNMs) are emerging as multifunctional platforms for efficient oil–water separation due to their combination of extreme water repellency, strong oil affinity, and external magnetic responsiveness. This review presents a comprehensive analysis of recent advances in the design, synthesis, and environmental application of SHMNMs. The theoretical foundations of superhydrophobicity and the physicochemical behavior of magnetic nanoparticles are first outlined, followed by discussion of their synergistic integration. Key fabrication techniques—such as sol–gel synthesis, electrospinning, dip-coating, laser-assisted processing, and the use of biomass-derived precursors—are critically assessed in terms of their ability to tailor surface morphology, chemical functionality, and long-term durability. The review further explores the mechanisms of oil adsorption, magnetic separation, and material reusability under realistic environmental conditions. Special attention is paid to the scalability, mechanical resilience, and environmental compatibility of SHMNMs in the context of water treatment technologies. Current limitations, including reduced efficiency in harsh media, potential environmental risks, and challenges in material regeneration, are discussed. This work provides a structured overview that could support the rational development of next-generation superhydrophobic materials tailored for sustainable and high-performance separation of oil and organic pollutants from water. Full article
(This article belongs to the Special Issue Recent Advances in Superhydrophobic Materials and Their Application)
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14 pages, 2177 KiB  
Article
Study on the Regulation Mechanism of Silane Coupling Agents’ Molecular Structure on the Rheological Properties of Fe3O4/CNT Silicone Oil-Based Magnetic Liquids
by Wenyi Li, Xiaotong Zeng, Shiyu Yang, Bingxue Wang, Xiangju Tian and Weihao Shen
J. Compos. Sci. 2025, 9(8), 423; https://doi.org/10.3390/jcs9080423 - 7 Aug 2025
Abstract
Silicone oil-based magnetic liquids containing carbon nanotubes (CNTs) were prepared using an in situ chemical coprecipitation method. The surface modification of Fe3O4/CNT composite particles was carried out by using three silane coupling agents: γ-aminopropyltriethoxysilane (550), γ-methacryloxypropyltrimethoxysilane (570), and phenyltrimethoxysilane [...] Read more.
Silicone oil-based magnetic liquids containing carbon nanotubes (CNTs) were prepared using an in situ chemical coprecipitation method. The surface modification of Fe3O4/CNT composite particles was carried out by using three silane coupling agents: γ-aminopropyltriethoxysilane (550), γ-methacryloxypropyltrimethoxysilane (570), and phenyltrimethoxysilane (7030). Infrared Spectroscopy (IR), Transmission Electron Microscopy (TEM), and X-ray Diffraction (XRD) were used to confirm the successful doping of CNTs and the effective coating of the coupling agents. The rheological behavior of the magnetic liquids was systematically studied using an Anton Paar Rheometer. The results show that viscosity decreases exponentially with increasing temperature (fitting the Arrhenius equation), increases and tends to saturate with rising magnetic field intensity, and exhibits shear-thinning characteristics with increasing shear rate. Among the samples, Fe3O4@7030 has the best visco-thermal performance due to the benzene ring structure, which reduces the symmetry of the molecular chains. In contrast, Fe3O4@570 shows the most significant magneto-viscous effect (viscosity variation of 161.4%) as a result of the long-chain structure enhancing the steric hindrance of the magnetic dipoles. Full article
(This article belongs to the Section Composites Modelling and Characterization)
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16 pages, 2565 KiB  
Article
Postharvest Quality of Plums Treated with Chitosan-Based Edible Coatings
by Gabor Zsivanovits, Stoil Zhelyazkov and Petya Sabeva
Polysaccharides 2025, 6(3), 68; https://doi.org/10.3390/polysaccharides6030068 - 7 Aug 2025
Abstract
This study aims to investigate the differences in the effects of spraying and immersing methods on edible coatings for halved and pitted plums. Earlier studies have shown that these biodegradable packaging materials can preserve the quality and safety of fruits for an extended [...] Read more.
This study aims to investigate the differences in the effects of spraying and immersing methods on edible coatings for halved and pitted plums. Earlier studies have shown that these biodegradable packaging materials can preserve the quality and safety of fruits for an extended shelf life. Halved and pitted plums (variety Stanley) were treated with chitosan and rosehip oil edible coating emulsions by spraying and immersing methods. The treated series were analyzed by physical, physicochemical, microbiological, and sensorial methods during refrigerated storage for nine days, until the onset of microbiological spoilage. At the beginning of the storage, there was a visible difference between the differently treated samples. The untreated series showed the fastest browning. The emulsion-sprayed samples presented the least changes in color, shape, and volume. A weaker effect of the immersion technique can be explained by a deep standing of the fruits in a treating solution or emulsion. Some of the immersed samples have an aqueous texture and received a smaller sensory rating. The advantages and disadvantages of the methods need further investigation, but on a production scale, spraying can guarantee uniform batches. In laboratory circumstances, immersion is an easier method that does not need expensive and difficult-to-use equipment and gives good results. Full article
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21 pages, 4264 KiB  
Article
Study on the Performance Restoration of Aged Asphalt Binder with Vegetable Oil Rejuvenators: Colloidal Stability, Rheological Properties, and Solubility Parameter Analysis
by Heng Yan, Xinxin Cao, Wei Wei, Yongjie Ding and Jukun Guo
Coatings 2025, 15(8), 917; https://doi.org/10.3390/coatings15080917 - 6 Aug 2025
Abstract
This study evaluates the effectiveness of various rejuvenating oils, including soybean oil (N-oil), waste frying oil (F-oil), byproduct oil (W-oil), and aromatic hydrocarbon oil (A-oil), in restoring aged asphalt coatings by reducing asphaltene flocculation and improving colloidal stability. The rejuvenators were incorporated into [...] Read more.
This study evaluates the effectiveness of various rejuvenating oils, including soybean oil (N-oil), waste frying oil (F-oil), byproduct oil (W-oil), and aromatic hydrocarbon oil (A-oil), in restoring aged asphalt coatings by reducing asphaltene flocculation and improving colloidal stability. The rejuvenators were incorporated into aged asphalt binder via direct mixing at controlled dosages. Their effects were assessed using microscopy, droplet diffusion analysis, rheological testing (DSR and BBR), and molecular dynamics simulations. The aim is to compare the compatibility, solubility behavior, and rejuvenation potential of plant-based and mineral-based oils. The results indicate that N-oil and F-oil promote asphaltene aggregation, which supports structural rebuilding. In contrast, A-oil and W-oil act as solvents that disperse asphaltenes. Among the tested oils, N-oil exhibited the best overall performance in enhancing flowability, low-temperature flexibility, and chemical compatibility. This study presents a novel method to evaluate rejuvenator effectiveness by quantifying colloidal stability through grayscale analysis of droplet diffusion patterns. This integrated approach offers both mechanistic insights and practical guidance for selecting bio-based rejuvenators in asphalt recycling. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
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26 pages, 1613 KiB  
Article
Olive Oil-Based Lipid Coating as a Precursor Organogel for Postharvest Preservation of Lychee: Efficacy Combined with Polyamide/Polyethylene Packaging Under Passive Atmosphere
by Alessandra Culmone, Roberta Passafiume, Pasquale Roppolo, Ilenia Tinebra, Vincenzo Naselli, Alfonso Collura, Antonino Pirrone, Luigi Botta, Alessandra Carrubba, Nicola Francesca, Raimondo Gaglio and Vittorio Farina
Gels 2025, 11(8), 608; https://doi.org/10.3390/gels11080608 - 2 Aug 2025
Viewed by 353
Abstract
Lychee (Lychee chinensis Sonn.) is a tropical fruit highly appreciated for its vivid red color, sweet flavor, and nutritional properties. However, it is highly perishable, with postharvest losses often due to oxidative browning and dehydration. This study evaluated the organic olive oil [...] Read more.
Lychee (Lychee chinensis Sonn.) is a tropical fruit highly appreciated for its vivid red color, sweet flavor, and nutritional properties. However, it is highly perishable, with postharvest losses often due to oxidative browning and dehydration. This study evaluated the organic olive oil coating (OC), a natural lipidic system with the potential to act as a precursor for organogel development, combined with polyamide/polyethylene (PA/PE) packaging under passive modified atmosphere. Fruits were harvested at commercial maturity and divided into two groups: OC-treated and untreated control (CTR). Both groups were stored at 5 ± 1 °C and 90 ± 5% relative humidity and analyzed on days 0, 3, 6, and 9. The OC-treated fruits showed significantly better retention of physical, chemical, microbiological, and sensory qualities. The coating reduced oxidative stress and enzymatic browning, preserving color and firmness. The PA/PE packaging regulated gas exchange, lowering oxygen levels and delaying respiration and ripening. As a result, OC fruits had lower weight loss, a slower increase in browning index and maturity index, and better visual and sensory scores than the CTR group. This dual strategy proved effective in extending shelf life while maintaining the fruit’s appearance, flavor, and nutritional value. It represents a sustainable and natural approach to enhancing the postharvest stability of lychee. Full article
(This article belongs to the Special Issue Edible Coatings and Film: Gel-Based Innovations)
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49 pages, 5229 KiB  
Article
Enhancing Ship Propulsion Efficiency Predictions with Integrated Physics and Machine Learning
by Hamid Reza Soltani Motlagh, Seyed Behbood Issa-Zadeh, Md Redzuan Zoolfakar and Claudia Lizette Garay-Rondero
J. Mar. Sci. Eng. 2025, 13(8), 1487; https://doi.org/10.3390/jmse13081487 - 31 Jul 2025
Viewed by 271
Abstract
This research develops a dual physics-based machine learning system to forecast fuel consumption and CO2 emissions for a 100 m oil tanker across six operational scenarios: Original, Paint, Advanced Propeller, Fin, Bulbous Bow, and Combined. The combination of hydrodynamic calculations with Monte [...] Read more.
This research develops a dual physics-based machine learning system to forecast fuel consumption and CO2 emissions for a 100 m oil tanker across six operational scenarios: Original, Paint, Advanced Propeller, Fin, Bulbous Bow, and Combined. The combination of hydrodynamic calculations with Monte Carlo simulations provides a solid foundation for training machine learning models, particularly in cases where dataset restrictions are present. The XGBoost model demonstrated superior performance compared to Support Vector Regression, Gaussian Process Regression, Random Forest, and Shallow Neural Network models, achieving near-zero prediction errors that closely matched physics-based calculations. The physics-based analysis demonstrated that the Combined scenario, which combines hull coatings with bulbous bow modifications, produced the largest fuel consumption reduction (5.37% at 15 knots), followed by the Advanced Propeller scenario. The results demonstrate that user inputs (e.g., engine power: 870 kW, speed: 12.7 knots) match the Advanced Propeller scenario, followed by Paint, which indicates that advanced propellers or hull coatings would optimize efficiency. The obtained insights help ship operators modify their operational parameters and designers select essential modifications for sustainable operations. The model maintains its strength at low speeds, where fuel consumption is minimal, making it applicable to other oil tankers. The hybrid approach provides a new tool for maritime efficiency analysis, yielding interpretable results that support International Maritime Organization objectives, despite starting with a limited dataset. The model requires additional research to enhance its predictive accuracy using larger datasets and real-time data collection, which will aid in achieving global environmental stewardship. Full article
(This article belongs to the Special Issue Machine Learning for Prediction of Ship Motion)
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29 pages, 10070 KiB  
Article
The Influence of MoS2 Coatings on the Subsurface Stress Distribution in Bearing Raceways
by Bing Su, Chunhao Lu and Zeyu Gong
Lubricants 2025, 13(8), 336; https://doi.org/10.3390/lubricants13080336 - 30 Jul 2025
Viewed by 296
Abstract
Many low-temperature applications, such as rocket engines and liquefied natural gas (LNG) transport pumps, necessitate ultra-low-temperature operational environments. In these conditions, the properties of lubricating oils and greases are significantly influenced by temperature, leading to the widespread adoption of solid lubrication. Currently, there [...] Read more.
Many low-temperature applications, such as rocket engines and liquefied natural gas (LNG) transport pumps, necessitate ultra-low-temperature operational environments. In these conditions, the properties of lubricating oils and greases are significantly influenced by temperature, leading to the widespread adoption of solid lubrication. Currently, there is no international research regarding the influence of bearing coatings on the subsurface stress distribution in raceways. The Lundberg–Palmgren (L-P) theory states that subsurface stress variations govern bearing lifespan. Therefore, this paper utilizes existing formulas and Python programming to calculate the subsurface stress field of the inner raceway in a MoS2 solid-lubricated angular contact ball bearing. Furthermore, it analyzes the impacts of factors such as coating material properties, slide-to-roll ratio, traction coefficient, and load on its subsurface stress field. The results reveal that for solid-lubricated ball bearings, as the load increases, the maximum subsurface stress shifts closer to the center of the contact area, and the maximum subsurface shear stress becomes more concentrated. As the traction coefficient increases, the stress on the XZ-plane side increases and its position moves closer to the surface, while the opposite trend is observed on the other side. Additionally, the maximum value of the subsurface von Mises stress is approximately 0.64P0, and the maximum value of the orthogonal shear stress component τyz in the subsurface is approximately 0.25P0. Full article
(This article belongs to the Special Issue Tribological Characteristics of Bearing System, 3rd Edition)
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17 pages, 2885 KiB  
Article
Silanization-Modified Lignin Nanoparticles for Paper Coating with Enhanced Liquid and Vapor Barriers, Frication Resistance, and Self-Cleaning Properties
by Wen Chen, Ren’ai Li, Yunfeng Cao, Chunjie Ye, Zhulan Liu and Huining Xiao
Polymers 2025, 17(15), 2066; https://doi.org/10.3390/polym17152066 - 29 Jul 2025
Viewed by 290
Abstract
Paper’s inherent hydrophilicity and porosity cause inadequate barrier properties, failing under high humidity/temperature. This study successfully developed a hydrophobic nanocoating agent (xLNPs-OTS) through silanization modification using D276 (lignin nanoparticles with a diameter of 276 nm) as the substrate and OTS (octadecyltrichlorosilane) as the [...] Read more.
Paper’s inherent hydrophilicity and porosity cause inadequate barrier properties, failing under high humidity/temperature. This study successfully developed a hydrophobic nanocoating agent (xLNPs-OTS) through silanization modification using D276 (lignin nanoparticles with a diameter of 276 nm) as the substrate and OTS (octadecyltrichlorosilane) as the functionalizing agent. By applying the coating to paper surfaces followed by a hot-pressing process, the paper achieved comprehensive performance enhancements, including superior water, oil, and vapor barrier properties, thermal stability, mechanical strength, frictional resistance, and self-cleaning capabilities. The Cobb 60 value of LOTSC3.5T120t30 (the coating made from the OTS silanized lignin with the coating amount of 3.5 g/m2 and a hot-pressing at 120 °C for 30 min) coated paper is as low as 3.75 g/m2, and can withstand hot water at 100 °C for 60 min. The Cobb 60 value of the LOTSC20T120t30 (the coating made from the OTS silanized lignin with the coating amount of 20 g/m2 and a hot-pressing at 120 °C for 30 min) coated paper is reduced to 0.9 g/m2, the Kit grade is 6, and all coated papers are endowed with self-cleaning features. This study advances lignin’s high-value utilization, driving sustainable packaging and supporting eco-friendly paper material development. Full article
(This article belongs to the Special Issue Advances in Lignocellulose Research and Applications)
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16 pages, 7201 KiB  
Article
Carnauba Wax Coatings Enriched with Essential Oils or Fruit By-Products Reduce Decay and Preserve Postharvest Quality in Organic Citrus
by Lorena Martínez-Zamora, Rosa Zapata, Marina Cano-Lamadrid and Francisco Artés-Hernández
Foods 2025, 14(15), 2616; https://doi.org/10.3390/foods14152616 - 25 Jul 2025
Viewed by 377
Abstract
This research analyzes the innovative development of carnauba wax coatings enriched with essential oils (EOs: lemon, orange, grapefruit, clove, oregano, and cinnamon) or fruit by-products (FBPs: avocado, tomato, carrot, orange, lemon, and grapefruit) to improve postharvest preservation of organic oranges and lemons. Six [...] Read more.
This research analyzes the innovative development of carnauba wax coatings enriched with essential oils (EOs: lemon, orange, grapefruit, clove, oregano, and cinnamon) or fruit by-products (FBPs: avocado, tomato, carrot, orange, lemon, and grapefruit) to improve postharvest preservation of organic oranges and lemons. Six EOs and six FBPs were evaluated for total phenolic content (TPC) and in vitro antifungal activity against Penicillium digitatum. Based on results, grapefruit, oregano, and clove EOs were selected for lemons, while avocado, orange, and grapefruit FBPs were selected for oranges. An in vivo test at 20 °C for 15 days with carnauba wax coatings assessed antifungal performance. Clove EO and avocado FBP showed strong in vitro inhibition and consistent hyphal suppression (~100 and ~82%, respectively). In vivo, coatings with grapefruit EO and avocado FBP significantly reduced fungal decay and sporulation (~75%) in lemons and oranges, respectively. Coated fruits also retained weight losses by ~25% compared to uncoated ones. These findings suggest that phenolic-rich natural extracts, especially from agro-industrial residues like avocado peels, offer a promising and sustainable strategy for postharvest citrus disease control. Further studies should test coating effectiveness in large-scale trials under refrigeration combined with other preservation strategies. Full article
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21 pages, 1993 KiB  
Article
Effect of Chitosan Gum Arabic-Coated Tung Oil Microcapsules on the Performance of UV Coating on Cherry Wood Surface
by Yang Dong, Jinzhe Deng and Xiaoxing Yan
Coatings 2025, 15(8), 873; https://doi.org/10.3390/coatings15080873 - 25 Jul 2025
Viewed by 387
Abstract
This study enhanced the self-healing performance of cherry wood furniture coatings by incorporating chitosan gum arabic-coated tung oil (CGA-T) microcapsules (types 1 and 2) into UV topcoats at 3%–15% concentrations. Multi-layer coated samples were systematically evaluated for optical, mechanical, and self-healing properties. Results [...] Read more.
This study enhanced the self-healing performance of cherry wood furniture coatings by incorporating chitosan gum arabic-coated tung oil (CGA-T) microcapsules (types 1 and 2) into UV topcoats at 3%–15% concentrations. Multi-layer coated samples were systematically evaluated for optical, mechanical, and self-healing properties. Results demonstrated that microcapsules conferred self-healing ability, but concentrations >9% reduced reflectance (min 39.20%), increased color difference (max ΔE = 8.35), decreased gloss (max 35.25% loss at 60°), and raised roughness (max 1.79 μm). Mechanically, impact resistance improved (to grade 3), while adhesion declined (to grade 3) and hardness decreased (4H→2H). Self-healing performance peaked at 9% microcapsule 2 content (31.32% healing rate), with optimal overall performance at 6%. The 6% microcapsule 2 formulation (Sample 7) achieved the best overall balance among optical, mechanical, and self-healing properties, demonstrating its suitability for practical applications. Full article
(This article belongs to the Section Functional Polymer Coatings and Films)
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16 pages, 2047 KiB  
Article
Caseinate–Carboxymethyl Chitosan Composite Edible Coating with Soybean Oil for Extending the Shelf Life of Blueberry Fruit
by Amal M. A. Mohamed and Hosahalli S. Ramaswamy
Foods 2025, 14(15), 2598; https://doi.org/10.3390/foods14152598 - 24 Jul 2025
Viewed by 373
Abstract
Utilizing edible films/coatings promises to extend the shelf life of fruits by controlling various physiological parameters (e.g., respiration and transpiration rates), maintaining firmness, and delaying fruit senescence. The influence of composite-based edible coatings made from sodium or calcium caseinate: carboxymethyl chitosan (75:25) on [...] Read more.
Utilizing edible films/coatings promises to extend the shelf life of fruits by controlling various physiological parameters (e.g., respiration and transpiration rates), maintaining firmness, and delaying fruit senescence. The influence of composite-based edible coatings made from sodium or calcium caseinate: carboxymethyl chitosan (75:25) on the postharvest quality of fresh blueberries was assessed over a 28-day storage period, on the basis of weight loss and changes in pH, firmness, color, titratable acidity, soluble solids content, mold and yeast count, and respiration rate. The pH of the blueberries increased over the period of storage, with significant differences observed between uncoated and coated (e.g., pH was 3.89, 3.17, and 3.62 at the end of the storage time for uncoated, Ca 75-1% SO, and Na 75-1% SO, respectively. Desirable lower pH values at the end of storage were obtained with the calcium caseinate formulations. Over the duration of storage, other quality parameters (e.g., firmness) were better retained in coated fruits compared to the uncoated (control) one. At the last storage day, the firmness of the uncoated sample was 0.67 N·mm−1 while the sodium and calcium caseinate was 0.63 and 0.81 N.mm−1, respectively. Moreover, the microbial growth was reduced in coated fruits, indicating the effectiveness of coatings in preserving fruit quality. The mold /yeast count was 1.4 and 2.3 log CFU/g for CaCa 75-1% SO and NaCa 75-1% SO compared with uncoated with 4.2 log CFU/g. Adding soybean oil to the caseinate–carboxymethyl chitosan composite edible coating has the potential to positively influence retention of various quality parameters of blueberries, thereby extending their shelf life and maintaining overall quality. Further research could explore the optimization of coating formulations and application methods to enhance their effectiveness in preserving fruit quality during storage. Full article
(This article belongs to the Section Food Packaging and Preservation)
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18 pages, 4701 KiB  
Article
Investigation of the Wear Resistance of Hard Anodic Al2O3/IF-WS2 Coatings Deposited on Aluminium Alloys
by Joanna Korzekwa, Adam Jarząbek, Marek Bara, Mateusz Niedźwiedź, Krzysztof Cwynar and Dariusz Oleszak
Materials 2025, 18(15), 3471; https://doi.org/10.3390/ma18153471 - 24 Jul 2025
Viewed by 273
Abstract
The anodic oxide layer’s porosity is considered a functional feature, acting as a reservoir of lubricants. This feature enables the design of self-lubricating systems that effectively reduce friction and wear. To improve the tribological performance of Al2O3 anodic coatings on [...] Read more.
The anodic oxide layer’s porosity is considered a functional feature, acting as a reservoir of lubricants. This feature enables the design of self-lubricating systems that effectively reduce friction and wear. To improve the tribological performance of Al2O3 anodic coatings on EN AW 5251 aluminium alloys, this paper presents a modification of the coating with tungsten disulfide (IF-WS2) nanopowder and its effect on coating resistance. The wear properties of Al2O3/IF-WS2 coatings in contact with a cast iron pin were investigated. The results include the analysis of the friction coefficient in the reciprocating motion without oil lubrication at two loads, the analysis of the wear intensity of the cast iron pin, the characterisation of wear scars, and the analysis of SGP parameters. Two-level factorial analysis showed that load and nanomodification significantly affected the load-bearing parameter Rk. Incorporation of the modifier, especially under higher loads, reduced the Rk value, thus improving the tribological durability of the contact pair. Both load and nanomodification had a notable impact on the coefficient of friction. The use of IF-WS2-modified coatings reduced the coefficient, and higher loads further enhanced this effect, by approximately 9% at a load of 0.3 MPa and 15% at a load of 0.6 MPa, indicating improved lubricating conditions under greater contact stress. Full article
(This article belongs to the Special Issue Surface Engineering in Materials (2nd Edition))
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24 pages, 4710 KiB  
Article
Preparation of Tung Oil Microcapsules Coated with Chitosan Sodium Tripolyphosphate and Their Effects on Coating Film Properties
by Yang Dong, Jinzhe Deng and Xiaoxing Yan
Coatings 2025, 15(8), 867; https://doi.org/10.3390/coatings15080867 - 23 Jul 2025
Viewed by 322
Abstract
To address the high drying temperature, low yield, and low coating rate that characterize traditional chitosan/gum arabic microcapsules, this study used chitosan/sodium tripolyphosphate (STPP) ionic crosslinking to construct a composite wall, combined with optimized emulsifier compounding (T-80/SDBS), to prepare tung oil self-healing microcapsules. [...] Read more.
To address the high drying temperature, low yield, and low coating rate that characterize traditional chitosan/gum arabic microcapsules, this study used chitosan/sodium tripolyphosphate (STPP) ionic crosslinking to construct a composite wall, combined with optimized emulsifier compounding (T-80/SDBS), to prepare tung oil self-healing microcapsules. Orthogonal testing determined the following optimal parameters: a core-to-wall ratio of 2.0:1.0, a T-80/SDBS ratio of 4.0:6.0 (HLB = 12.383), an STPP concentration of 4%, and a spray-drying temperature of 120 °C. With these parameters, a yield of 42.91% and coating rate of 68.50% were achieved. The microcapsules were spherical (1–6 μm), with chitosan–STPP electrostatic interactions forming a dense wall. Adding 5% microcapsules to the UV topcoat enabled self-healing after 60 s UV curing: the scratch-healing rate reached 25.25% (width decreased from 11.13 μm to 8.32 μm), the elongation at break increased by 110% to 9.31%, the light transmission remained >82.50%, and the color difference (ΔE = 2.16) showed no significant change versus unmodified coating. Full article
(This article belongs to the Section Functional Polymer Coatings and Films)
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22 pages, 12915 KiB  
Article
Preparation of Tung Oil Microcapsules Coated with Chitosan–Arabic Gum and Its Effect on the Properties of UV Coating
by Jinzhe Deng and Xiaoxing Yan
Polymers 2025, 17(14), 1985; https://doi.org/10.3390/polym17141985 - 19 Jul 2025
Cited by 1 | Viewed by 270
Abstract
Tung oil, as dry oil, can quickly dry and polymerize into tough and glossy waterproof coatings, with a very high application value. Tung oil was used as a core material to prepare Tung oil microcapsules coated with chitosan–Arabic gum, and the preparation process [...] Read more.
Tung oil, as dry oil, can quickly dry and polymerize into tough and glossy waterproof coatings, with a very high application value. Tung oil was used as a core material to prepare Tung oil microcapsules coated with chitosan–Arabic gum, and the preparation process of the microcapsules was optimized. The effect of adding a UV coating on the performance of the microcapsules was explored. Under the conditions of a core–wall mass ratio of 0.5:1.0, pH value of 3.5, mass ratio of chitosan to Arabic gum of 1.0:4.0, and spray drying temperature of 130 °C, Tung oil microcapsules coated with chitosan–Arabic gum had a higher yield and coverage rate, which were 32.85% and 33.20%, respectively. With the increase of the spray drying temperature during preparation, the roughness of the coating first increased and then decreased, the visible light transmittance decreased first and then increased, and the glossiness showed an overall downward trend. The self-repairing rate decreased gradually. When the microcapsules #11 were added to the UV topcoat at 5%, the coating can obtain excellent comprehensive properties; the roughness was 0.79 μm, elongation at break was 5.04%, visible light transmittance was 77.96%, gloss loss rate was 10.95%, and self-repairing rate was 20.47%. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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24 pages, 15762 KiB  
Article
Performance of TiSiN/TiAlN-Coated Carbide Tools in Slot Milling of Hastelloy C276 with Various Cooling Strategies
by Ly Chanh Trung and Tran Thien Phuc
Lubricants 2025, 13(7), 316; https://doi.org/10.3390/lubricants13070316 - 19 Jul 2025
Viewed by 501
Abstract
Nickel-based superalloy Hastelloy C276 is widely used in high-performance industries due to its strength, corrosion resistance, and thermal stability. However, these same properties pose substantial challenges in machining, resulting in high tool wear, surface defects, and dimensional inaccuracies. This study investigates methods to [...] Read more.
Nickel-based superalloy Hastelloy C276 is widely used in high-performance industries due to its strength, corrosion resistance, and thermal stability. However, these same properties pose substantial challenges in machining, resulting in high tool wear, surface defects, and dimensional inaccuracies. This study investigates methods to enhance machining performance and surface quality by evaluating the tribological behavior of TiSiN/TiAlN-coated carbide inserts under six cooling and lubrication conditions: dry, MQL with coconut oil, Cryo-LN2, Cryo-LCO2, MQL–Cryo-LN2, and MQL–Cryo-LCO2. Open-slot finishing was performed at constant cutting parameters, and key indicators such as cutting zone temperature, tool wear, surface roughness, chip morphology, and microhardness were analyzed. The hybrid MQL–Cryo-LN2 approach significantly outperformed other methods, reducing cutting zone temperature, tool wear, and surface roughness by 116.4%, 94.34%, and 76.11%, respectively, compared to dry machining. SEM and EDS analyses confirmed abrasive, oxidative, and adhesive wear as the dominant mechanisms. The MQL–Cryo-LN2 strategy also lowered microhardness, in contrast to a 39.7% increase observed under dry conditions. These findings highlight the superior performance of hybrid MQL–Cryo-LN2 in improving machinability, offering a promising solution for precision-driven applications. Full article
(This article belongs to the Special Issue High Performance Machining and Surface Tribology)
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