Search Results (42)

Oil–water separation is of enormous importance because it has practical implications for addressing corrosion problems in the oil industry, arising from direct contact between the inner surfaces of pipelines and water containing oil. Therefore, the development of functional materials for handling oil–water mixtures is crucial and has significant economic benefits in the future. Using metal meshes remains a complex process because the properties of the extracted oil mixture (emulsion) vary across fields, which can affect the efficiency of the separation process and the required mesh size for optimal results. Still, it is considered a promising approach for separation. In this study, stainless steel meshes of various mesh sizes (180, 200, 300, 400, and 500 meshes) were coated with a 0.1-micron-thick layer of nickel by physical vapour deposition (PVD). The separation efficiency of stainless steel meshes, both with and without Ni coating, was examined at room temperature using an emulsion (50% vol. petroleum and 50% vol. water) prepared in the laboratory. The Ni-coated meshes achieved high separation efficiencies of 97% and 92% for mesh sizes 400 and 300, respectively. An 8% increase in the separation efficiency of the 200 mesh size resulted in about 80% efficiency with a Ni coating. Hence, it can be concluded that the prepared meshes have potential for high-efficiency oil–water separation, which may help reduce water transport to subsequent processing stages and mitigate corrosion-related issues. Full article

As one of the core technologies in modern national defense and security fields, infrared stealth technology aims to realize the controllable regulation of the radiation characteristics of targets in the infrared band. This paper focuses on a novel electrochromic device with a structure of WO₃/nickel mesh/Al³⁺-Zn²⁺gel electrolyte/zinc foil. The structural composition and working mechanism are systematically analyzed, and the infrared stealth regulation performance is emphatically studied. The WO₃ thin film and device structure were characterized by scanning electron microscopy (SEM). The infrared emissivity modulation and optical response properties of the device were measured using an infrared thermal imager and a UV-Vis-NIR spectrophotometer. The prepared WO₃ film exhibits a dense spherical morphology, indicating excellent uniformity and compactness. After 1000 cycles, the areal capacitance of the device remains 83.7% of its initial value, demonstrating good cycling stability. Under the voltage regulation of −0.1 V to 1.1 V, the emissivity ε of the device at the typical mid-wave infrared wavelength of 4.0 μm decreases from 0.89 (−0.1 V) to 0.67 (1.1 V), with an absolute modulation amplitude Δε of 0.22. At the typical long-wave infrared wavelength of 8.7 μm, ε decreases from 0.96 (−0.1 V) to 0.69 (1.1 V), with an absolute modulation amplitude Δε of 0.29. The electrochromic switching times for coloring and bleaching are 10.1 s and 2.44 s, respectively. According to infrared thermal imaging tests, in the temperature range of 30–40 °C, the surface temperature difference ΔT between the colored state and bleached state increases from 4.3 °C to 4.6 °C. The maximum regulation amplitude reaches 4.6 °C at 40 °C. The device achieves efficient regulation of infrared emissivity through the electrochromic effect, providing a new device design strategy for infrared stealth technology. Full article

This study presents the dynamic characterization of a gas turbine blade manufactured from two different nickel-based superalloys: on the first hand, a superalloy called René 80 and, on the second hand, a directionally solidified (DS) nickel-based anisotropic superalloy, investigated during the validation phase of the development process. Starting from the original CAD geometry, precise and very detailed finite-element models were developed, progressively refined and modified, and consequently validated to ensure mesh-independent modal predictions. The study examines multiple possible sources of discrepancy between experimentally measured and numerically predicted natural frequencies, including geometric deviations, grouping of different interesting points, broach-block test configuration, material anisotropy, and the influence of internal rib turbulators. Statistical analyses of dimensional variations revealed no significant correlation with the observed frequency scatter, redirecting the investigation toward material behavior and modeling fidelity. The inclusion of turbulators in the finite-element model proved essential, reducing prediction errors for the first two modes by approximately 2–3%. For the DS superalloy, the effect of grain orientation was evaluated over permissible angular deviations (extremes were considered); however, no systematic and clear improvement in frequency prediction was observed. Finally, several tuning strategies were assessed, leading to an optimization procedure that simultaneously adjusted the elastic moduli $E_x$ and $E_z$, reducing modal frequency deviations to below 1% for the first two modes. The proposed methodology provides a robust and solid framework for the validation of turbine blade dynamic behavior across different materials and manufacturing conditions. Full article

Antimony oxide nanoparticles (Sb₂O₃ NPs) were synthesized via a chemical vapor deposition (CVD) method and systematically characterized to evaluate their multifunctional performance. Powder X-ray diffraction (PXRD) confirmed the formation of an orthorhombic Sb₂O₃ phase with an average crystallite size of 53.50 nm, while SEM analysis revealed elongated nanostructures with diameters in the range of 20–100 nm. The stoichiometric composition of Sb₂O₃ (Sb:O ≈ 2:3) was verified by EDAX, and optical studies indicated a direct band gap of 3.10 eV. The electrochemical sensing capability of Sb₂O₃ NPs was investigated using a modified nickel mesh electrode for the detection of Metronidazole (MTZ) in 0.1 N KOH. The presence of Sb₂O₃ NPs resulted in an additional irreversible reduction peak at −0.14 V, confirming enhanced electrocatalytic activity toward MTZ, along with excellent cycling stability (94.36% retention after 10 cycles). In addition, the photocatalytic performance of Sb₂O₃ NPs was evaluated through the degradation of Acid Orange (AO) dye under UV-Vis irradiation, achieving a degradation efficiency of 73.31%. These results demonstrate that Sb₂O₃ nanoparticles are promising multifunctional materials for environmental remediation and electrochemical sensing applications, highlighting their potential for industrial implementation. Full article

The presented research is focused on identifying a cheap and environmentally friendly solution for recovering useful non-ferrous metals contained in used Ni-MH batteries—more specifically, in batteries that power medical equipment, i.e., portable defibrillators. The cathodic paste of Ni-MH batteries contains Ni(OH)₂ as an active material to which Zn, Co and Mn can be added. The paste is impregnated into a support mesh made of nickel. The anodic paste of Ni-MH batteries contains mixtures of rare earths capable of storing the released hydrogen. The paste is mixed with a binder and pressed onto a metal grid made of nickel alloy. After manual disassembly, the components of the Ni-MH batteries were analyzed by X-ray Fluorescence Spectroscopy (XRF) before and after the separation/recovery operation. To separate the cathode and anode paste from the metal supports (grids, metal meshes), an ultrasonic bath with appropriate solutions was used, and the optimal working parameters were established. The recovery of the anode paste was achieved by completely passing the rare earths into the citric acid solution used for ultrasonication; the nickel mesh was cleaned of the Ni(OH)₂ paste using water as the ultrasonication medium. After separation from the metal supports, the anode and cathode pastes were analyzed and characterized by XRF, optical and electron microscopy (SEM, EDX). The results obtained are of real interest for those who study the recycling of Ni-MH batteries; the use of ultrasound in a low-concentration citric acid environment for the purpose of recovering rare earths can be an economic and ecological alternative for battery recycling. Full article

The turbine mortise is a critical structural feature of turbine disks, and its manufacturing quality directly determines the performance and service life of aircraft engines. With the increasing application of advanced nickel-based superalloys, severe tool wear in conventional mechanical broaching of turbine mortises has emerged as a key limitation, substantially elevating production costs. Electrochemical broaching (ECB), which removes material through anodic dissolution reactions, eliminates tool wear and thus offers low cost and efficiency advantages, making it a promising method for turbine mortise fabrication. In this study, COMSOL Multiphysics 6.2 was employed to simulate the multiphysics field comprising the electric field, flow field, temperature field, bubble ratio, and dynamic mesh and elucidate the evolution of the electric field during the ECB process. ECB experiments of specimens on Inconel 718 were conducted under different feed speeds. On this basis, optimal processing parameters were identified. The results of the mid-position ECB experiments revealed five distinct dissolution states: pre-processing, pre-transition, stable dissolution, post-transition, and post-processing stages. A material dissolution mechanism model for the ECB process was established. Finally, fir-tree turbine mortises were successfully manufactured on Inconel 718 using a self-developed specialized electrochemical machining system at a feed speed of 70 mm/min. The mortise profile demonstrated dimensional deviations of (+16 to −21) μm, with working surface variations maintained within ±5 μm. The machined surfaces exhibited uniform and dense morphology with a surface roughness of Ra 0.275 μm. Three sets of mortise specimens processed under identical parameters showed excellent consistency, presenting a maximum deviation in profile removal thickness of +4.1 μm. The tool cathode was repeatedly reused without any detectable wear. Full article

This study focuses on enhancing the efficiency of alkaline water electrolysis technology, a key process in green hydrogen production, by leveraging the synergy of magnetic fields and in situ electrode activation. Optimizing AWE efficiency is essential to meet increasing demands for sustainable energy solutions. In this research, nickel mesh electrodes were modified through the application of magnetic fields and the addition of hypo-hyper d-metal (cobalt complexes and molybdenum salt) to the electrolyte. These enhancements improve mass transfer, facilitate bubble detachment, and create a high-surface-area catalytic layer on the electrodes, all of which lead to improved hydrogen evolution rates. The integration of magnetic fields and in situ activation achieved over 35% energy savings, offering a cost-effective and scalable pathway for industrial green hydrogen production. Full article

The commercialization of rechargeable alkaline zinc–air batteries has been constrained by critical challenges associated with the zinc electrode, including passivation, dendrite growth, and hydrogen evolution reaction. These issues severely limit the cycle life and pose a major barrier to large-scale industrial deployment. Integration of porous anode structures and electrode additives—two widely investigated approaches for mitigating challenges related to zinc anode—shows significant promise. However, effectively combining these approaches remains challenging. This study introduces a method for fabricating zinc anodes that can combine the benefits of a porous structure and electrode additive. The polytetrafluoroethylene (PTFE) polymer binder used in fabricating the anode material resulted in a stable scaffold, providing the desired anode porosity of approximately 60% and effectively anchoring ZnO nanoparticles. The zinc anodes prepared using a nickel mesh current collector without any electrode additives demonstrated stable cycling performance, sustaining 350 cycles at a current density of 60 mA g_Zn⁻¹ with a coulombic efficiency of approximately 95%. Incorporating 2 wt.% Bi₂O₃ as an electrode additive further enhanced the cycling performance, achieving 200 stable cycles with 100% coulombic efficiency under an increased current density of 120 mA g_Zn⁻¹, signifying the effectiveness of the proposed fabrication strategy. Full article

Cement-based batteries (CBBs) are an emerging category of multifunctional materials that combine structural load-bearing capacity with integrated electrochemical energy storage, enabling the development of self-powered infrastructure. Although previous reviews have explored selected aspects of CBB technology, a comprehensive synthesis encompassing system architectures, material strategies, and performance metrics remains insufficient. In this review, CBB systems are categorized into two representative configurations: probe-type galvanic cells and layered monolithic structures. Their structural characteristics and electrochemical behaviors are critically compared. Strategies to enhance performance include improving ionic conductivity through alkaline pore solutions, facilitating electron transport using carbon-based conductive networks, and incorporating redox-active materials such as zinc–manganese dioxide and nickel–iron couples. Early CBB prototypes demonstrated limited energy densities due to high internal resistance and inefficient utilization of active components. Recent advancements in electrode architecture, including nickel-coated carbon fiber meshes and three-dimensional nickel foam scaffolds, have achieved stable rechargeability across multiple cycles with energy densities surpassing 11 Wh/m². These findings demonstrate the practical potential of CBBs for both energy storage and additional functionalities, such as strain sensing enabled by conductive cement matrices. This review establishes a critical basis for future development of CBBs as multifunctional structural components in infrastructure applications. Full article

As an innovative plant protection method in precision agriculture, electrostatic spray technology can increase the droplet coverage area by over 30% coMpared to conventional spraying. This technology not only achieves higher droplet deposition density and coverage but also enables water and pesticide savings while reducing environmental pollution. This study, combining theoretical analysis with experimental validation, reveals the critical role of electrode material selection in induction-based electrostatic spray systems. Theoretical analysis indicates that the Fermi level and work function of electrode materials fundamentally determine charge transfer efficiency, while corrosion resistance emerges as a key parameter affecting system durability. To elucidate the effects of different electrode materials on droplet charging, a coMparative study was conducted on nickel, copper, and brass electrodes in both pristine and moderately corroded states based on the corrosion classification standard, using a targeted mesh-based charge-to-mass measurement device. The results demonstrated that the nickel electrode achieved a peak charge-to-mass ratio of 1.92 mC/kg at 10 kV, which was 8.5% and 11.6% higher than copper (1.77 mC/kg) and brass (1.72 mC/kg), respectively. After corrosion, nickel exhibited the smallest reduction in the charge-to-mass ratio (19.2%), significantly outperforming copper (40.2%) and brass (21.6%). Droplet size analysis using a Malvern Panalytical Spraytec spray particle analyzer (measurement range: 0.1–2000 µm) further confirmed the atomization advantages of nickel electrodes. The volume median diameter (Dv50) of droplets produced by nickel was 4.2–8 μm and 6.8–12.3 um smaller than those from copper and brass electrodes, respectively. After corrosion, nickel showed a smaller increase in droplet size spectrum inhomogeneity (24.5%), which was lower than copper (30.4%) and brass (25.8%), indicating superior droplet uniformity. By establishing a multi-factor predictive model for spray droplet size after electrode corrosion, this study quantifies the correlation between electrode characteristics and spray performance metrics. It provides a theoretical basis for designing weather-resistant electrostatic spray systems suitable for agricultural pesticide application scenarios involving prolonged exposure to corrosive chemicals. This work offers significant technical support for sustainable crop protection strategies. Full article

The precision casting of nickel-based single-crystal superalloys imposes stringent requirements on the high-temperature stability and chemical inertness of ceramic shell face coats. To address the issue of traditional EC95 shells (95% Al₂O₃–5% SiO₂) being prone to react with the alloy melt at elevated temperatures, thereby inducing casting defects, this study proposes a lanthanide oxide-based ceramic face coat material. Three distinct powders—LaAlO₃ (LA), LaAlO₃/La₂Si₂O₇ (LAS), and LaAl₁₁O₁₈/La₂Si₂O₇/Al₂O₃ (LA11S)—are successfully prepared through solid-phase sintering of the La₂O₃-Al₂O₃-SiO₂ ternary system. Their slurry properties, shell sintering processes, and high-temperature performance are systematically investigated. The results demonstrate that optimal slurry coating effectiveness is achieved when LA powder is processed with a liquid-to-powder ratio of 3:1 and a particle size of 300 mesh. While LA shells show no cracking at 1300 °C, their face coats fail above 1400 °C due to the formation of a La₂Si₂O₇ phase. In contrast, LAS and LA11S shells suppress cracking through the La₂Si₂O₇ and LaAl₁₁O₁₈ phases, respectively, exhibiting exceptionally high-temperature stability at 1400 °C and 1500 °C. All three shells meet the high-temperature strength requirements for CMSX-4 single-crystal alloy casting. Interfacial reaction analysis and Gibbs free energy calculations reveal that Al₂O₃-forming reactions occur between the novel shells and alloy melt, accompanied by minor dissolution erosion without other chemical side reactions. This work provides a high-performance face coat material solution for investment casting of nickel-based superalloys. Full article

The demand for high-performance supercapacitors has driven extensive research into novel electrode materials with superior electrochemical properties. This study explores the supercapacitive behavior of quaternary CuNiCoZnO (CNCZO) films engineered into a three-dimensional (3D) flower-like morphology and developed on versatile substrates, including carbon cloth, stainless steel mesh, and nickel foam. The unique structural design, comprising interconnected nanosheets, enhances the electroactive surface area, facilitates ion diffusion, and improves charge storage capability. The synergistic effect of the multi-metallic composition contributes to remarkable electrochemical characteristics, including high specific capacitance, excellent rate capability, and outstanding cycling stability. Furthermore, the influence of different substrates on the electrochemical performance is systematically investigated to optimize material–substrate interactions. Electrochemical evaluations reveal outstanding specific capacitance values of 2318.5 F/g, 1993.7 F/g, and 2741.3 F/g at 2 mA/cm² for CNCZO electrodes on stainless steel mesh, carbon cloth, and nickel foam, respectively, with capacitance retention of 77.3%, 95.7%, and 86.1% over 5000 cycles. Furthermore, a symmetric device of CNCZO@Ni exhibits a peak specific capacitance of 67.7 F/g at a current density of 4 mA/cm², a power density of 717.4 W/kg, and an energy density of 25.6 Wh/kg, maintaining 84.5% stability over 5000 cycles. The straightforward synthesis of CNCZO on multiple substrates presents a promising route for the development of flexible, high-performance energy storage devices. Full article

Extreme ultraviolet (EUV) imagers are key tools to monitor the space environment and forecast space weather. EUV filters are important components to block radiation in the ultraviolet (UV), visible, and near-infrared (IR) regions. In this study, various characterization methods were proposed for the nickel mesh-supported indium (In) filter, and their spectral characteristics were comprehensively studied. The material and thickness of the filter were chosen based on atomic scattering principles, determined through theoretical calculation and software simulation. The metal film was deposited using the vacuum-resistive thermal evaporation method. The measured transmission of the filter was 10.06% at 83.4 nm. The surface elements of the sample were analyzed using X-ray photoelectron spectroscopy (XPS). The surface and cross-sectional morphologies of the filter were observed using a scanning electron microscope (SEM). The impact of the oxide layer and carbon contamination on the filter’s transmittance was investigated using an ellipsometer. A multilayer “In-In₂O₃-C” model was established to determine the thickness of both the oxide layer and carbon contamination layer on the filter. This model introduces the filling factor based on the original model and considers the diffusion of the contamination layer, resulting in more accurate fitting results. The transmittance of the filter in the visible light range was measured using a UV-VIS spectrophotometer, and the measurement error was analyzed. This article provides preparation methods and test methods for the 83.4 nm EUV filter and conducts a detailed analysis of the spectral characteristics of the prepared optical filters, which hold significant value for space exploration applications. Full article

Scaling up the production of TiAl turbine wheels for passenger car turbochargers requires the fabrication of thin blades that are similar to those of nickel-based superalloys. To achieve this, the molten metal fillability and impact resistance of thin blades must be improved. In this study, the effects of composition on these properties are predicted using simple laboratory experiments with binary, ternary, and practical alloys and are then verified with actual turbine wheels. The melt fillability of the turbine wheel blade is predicted using the amount of molten metal passing through an Al₂O₃-1%SiO₂ mesh. The binary alloy exhibits the best fillability, which is reduced by the addition of Cr and Si. Charpy impact tests on as-cast materials at 25 and 850 °C show that the addition of Cr and Mn improves the impact resistance, but the addition of Nb, W, Mo and Si reduces it. Therefore, the molten metal fillability and/or impact resistance of practical TiAl alloys containing such additives owing to other requirements are low and require improvement for use in thin-blade turbine wheel applications. Full article

Ultraviolet (UV) photodetectors (PDs) are characterized by wide wavelength selectivity and strong anti-interference capability. The focus of research is not only limited to the adjustment of the structure composition, but it also delves deeper into its working mechanism and performance optimization. In this study, a heterojunction self-powered photodetector with a unique honeycomb structure was successfully constructed by combining the advantages of two semiconductor materials, zinc oxide (ZnO) and nickel oxide (NiO), using magnetron sputtering and hydrothermal synthesis. The detector has high responsivity, high detectivity and favorable spectral selectivity under UV irradiation. The nearly 10-fold increase in responsivity and detectivity of the detector with the introduction of the honeycomb structure under zero-bias conditions is attributed to the macroporous structure of the ZnO honeycomb nano-mesh, which increases the surface active sites and facilitates the enhancement of light trapping. This study provides significant value to the field of UV detection by improving detector performance through structural optimization. Full article