Search Results (177)

The Cr₂O₃ film on the outer surface of traditional cracking furnace tubes is prone to spalling, which shortens the tube life. Fe-Ni-Cr-based austenitic stainless steel (AFA alloy) with added Al has attracted attention because it can form a more stable Al₂O₃ film on the surface. However, the alloy’s mechanical performance and the stability and oxidation resistance of the oxide film need to be improved simultaneously. This investigation examined silicon concentration variations (0–1.5 wt.%) on AFA alloy’s ambient-temperature tensile performance and oxidation response under reduced oxygen partial pressures (10⁻¹⁸–10⁻¹⁶ bar). The findings demonstrate that the alloy was composed of the FCC, B2-NiAl, and M₂₃C₆ phases. With Si addition, the B2-NiAl phase volume fraction increased. Mechanical testing demonstrated progressive elevation in tensile strength and hardness coupled with reduced elongation, attributable to combined solid-solution hardening and B2-NiAl precipitation strengthening. At low oxygen pressure, a continuous multi-layer oxide film developed on the alloy’s surface: the outermost layer was composed of a continuous Cr₂O₃ layer, with a fraction of MnCr₂O₄ spinel phase enriched on the outer surface. The middle layer was SiO₂, which evolved from a particulate to a continuous layer with increasing Si content. The innermost layer was composed of Al₂O₃. Accelerated manganese diffusion through Cr₂O₃ facilitated MnCr₂O₄ spinel layer formation. Full article

Extreme ultraviolet (EUV) imagers are key tools to monitor the space environment and forecast space weather. EUV filters are important components to block radiation in the ultraviolet (UV), visible, and near-infrared (IR) regions. In this study, various characterization methods were proposed for the nickel mesh-supported indium (In) filter, and their spectral characteristics were comprehensively studied. The material and thickness of the filter were chosen based on atomic scattering principles, determined through theoretical calculation and software simulation. The metal film was deposited using the vacuum-resistive thermal evaporation method. The measured transmission of the filter was 10.06% at 83.4 nm. The surface elements of the sample were analyzed using X-ray photoelectron spectroscopy (XPS). The surface and cross-sectional morphologies of the filter were observed using a scanning electron microscope (SEM). The impact of the oxide layer and carbon contamination on the filter’s transmittance was investigated using an ellipsometer. A multilayer “In-In₂O₃-C” model was established to determine the thickness of both the oxide layer and carbon contamination layer on the filter. This model introduces the filling factor based on the original model and considers the diffusion of the contamination layer, resulting in more accurate fitting results. The transmittance of the filter in the visible light range was measured using a UV-VIS spectrophotometer, and the measurement error was analyzed. This article provides preparation methods and test methods for the 83.4 nm EUV filter and conducts a detailed analysis of the spectral characteristics of the prepared optical filters, which hold significant value for space exploration applications. Full article

This study investigates the microplasma deposition of molten tantalum (Ta) onto a rotating Grade 5 Ti Extra-Low Interstitial (ELI) alloy, producing multilayer film coatings with a porous microstructure. Optimal parameters for microplasma spraying Ta were experimentally determined to improve the surface properties of elbow joint implants. The physical and mechanical properties of the Grade 5 Ti ELI substrate and the Ta-based coating were analyzed. Moreover, mathematical modeling was utilized to determine the optimal parameters for the plasma coating process, including key factors such as spray distance, current, and rotational speed, which were systematically applied across three experimental series. A Ta coating thickness of 250 μm was achieved at 35 A current, 410 mm spray distance, and 7 rpm rotation speed under optimized deposition conditions. The results showed a microhardness increase on the Ta-coated surface, peaking above HV1000 with an average of HV742, while the Ti substrate averaged HV325. Additionally, the XRD patterns revealed the presence of metallic Ta alongside Ta oxides, such as Ta₂O and Ta₂O₅, in the Ta coatings. Full article

To investigate the properties of Mo₂N/MoSi₂ multi-layer films, pure Mo₂N films, pure MoSi₂ films, and Mo₂N/MoSi₂ multi-layer films with 4, 8, 12, 16, and 20 layers were prepared using magnetron sputtering. Before and after oxidation, the phase structure, morphology, and elemental composition of the films were analyzed using X-ray diffraction, field-emission scanning electron microscopy, atomic force microscopy, and energy-dispersive spectroscopy. The mechanical properties of the films were characterized by nanoindentation. The results indicate that the Mo₂N/MoSi₂ multi-layer films consist of cubic Mo₂N and hexagonal MoSi₂. As the number of layers increases, the thickness of the Mo₂N and MoSi₂ individual layers gradually decreases, significant changes occur in the surface and cross-sectional morphology of the Mo₂N/MoSi₂ multi-layer films, and the average grain size decreases with an increase in the number of layers. The Mo₂N/MoSi₂ multi-layer films exhibit superior oxidation resistance compared to the pure Mo₂N films. However, as the thickness of an individual layer increases, the oxidation resistance of the multi-layer films decreases. The hardness of Mo₂N/MoSi₂ multi-layer films increases from 21.65 ± 1.08 GPa for the 4-layer film to 32.14 ± 1.38 GPa for the 20-layer film. Full article

In two-dimensional (2D) materials research, exfoliating 2D transition metal dichalcogenides (TMDs) from their growth substrates for device fabrication remains a significant challenge. Current methods, such as those involving polymers, metals, or chemical etchants, suffer from limitations like contamination, defect introduction, and a lack of scalability. Here, we demonstrate a selenium capping-based exfoliation technique. Its advantage lies in its ability to enable the clean, contamination-free exfoliation and transfer of TMD films. We successfully exfoliated and transferred monolayer and multilayer TMD films, including WSe₂ and MoSe₂. The selenium capping layer not only enables seamless exfoliation but also protects the film from oxidation, as confirmed by X-ray photoelectron spectroscopy and Raman spectroscopy. This approach is versatile and applicable to a range of TMDs and thicknesses, paving the way for the high-quality, scalable integration of 2D materials into nanoelectronic devices. Full article

Graphene oxide (GO) has emerged as a carbon-based nanomaterial providing a different pathway to graphene. One of its most notable features is the ability to partially reduce it, resulting in graphene-like sheets through the elimination of oxygen-including functional groups. In this paper, the effect of localized interactions in an Ag/GO/Au multilayer system was studied to explore its potential for photonic applications. GO was dip-coated onto magnetron-sputtered silver, followed by the deposition of a thin gold film to form an Ag/GO/Au structure. Micro-Raman Spectroscopy, SEM and Variable Angle Ellipsometry (VASE) measurements were performed on the Ag/GO/Au structure. An interesting behavior of the GO deposited on magnetron-sputtered silver with the formation of Ag nanostructures on top of the GO layer is reported. In addition to typical GO bands, Micro-Raman analysis reveals peaks such as the 1478 cm⁻¹ band, indicating a transition from sp³ to sp² hybridization, confirming the partial reduction of GO. Additionally, calculations based on effective medium theory (EMT) highlight the potential of Ag/GO structures in hyperbolic metamaterials for photonics. The medium exhibits dielectric behavior up to 323 nm, transitions to type I HMM between 323 and 400 nm and undergoes an Epsilon Near Zero and Pole (ENZP) transition at 400 nm, followed by type II HMM behavior. Full article

A mechanically robust flexible transparent conductor with high thermal and chemical stability was fabricated from welded silver nanowire networks (w-Ag-NWs) sandwiched between multilayer graphene (MLG) and polyimide (PI) films. By modifying the gas flow dynamics and surface chemistry of the Cu surface during graphene growth, a highly crystalline and uniform MLG film was obtained on the Cu foil, which was then directly coated on the Ag-NW networks to serve as a barrier material. It was found that the highly crystalline layers in the MLG film compensate for structural defects, thus forming a perfect barrier film to shield Ag NWs from oxidation and sulfurization. MLG/w-Ag-NW composites were then embedded into the surface of a transparent and colorless PI thin film by spin-coating. This allowed the MLG/w-Ag-NW/PI composite to retain its original structural integrity due to the intrinsic physical and chemical properties of PI, which also served effectively as a binder. In view of its unique sandwich structure and the chemical welding of the Ag NWs, the flexible substrate-cum-electrode had an average sheet resistance of ≈34 Ω/sq and a transmittance of ≈91% in the visible range, and also showed excellent stability against high-temperature annealing and sulfurization. Full article

Electrochromic capacitors, which are capable of altering their appearances in line with their charged states, are drawing substantial attention from both academia and industry. Tungsten oxide is usually used as an electrochromic layer material for electrochromic devices, or as an active material for high-performance capacitor electrodes. Despite this, acceptable visual aesthetics in electrochromic capacitors have almost never been achieved using tungsten oxide, because, in its pure form, this compound only displays a onefold color modulation from transparent to blue. Herein, we have designed W/WO₃/TiO₂ multilayer films by a magnetron sputtering device. The impact of TiO₂ layer on the optical and electrochemical properties was investigated. The results show that the optimum thickness of the TiO₂ layer is 10 nm. The as-prepared film displays a high coloration efficiency (CE) of 74.2 cm² C⁻¹, a high areal capacitance of 32.0 mF/cm², an excellent rate performance (with the areal capacitance still retaining 87% of the maximum capacitance at a current density of 1 mA/cm²), and a high cycle life (with a capacity retention of 91% after 1000 cycles). Full article

The ability to treat the surface of an object with coatings that counteract the change in radiance resulting from the object’s blackbody emission can be very useful for applications requiring temperature-independent radiance behavior. Such a response is difficult to achieve with most materials except when using phase-change materials, which can undergo a drastic change in their optical response, nullifying the changes in blackbody radiation across a narrow range of temperatures. We report on the theoretical design, giving the possibility of extending the temperature range for temperature-independent radiance coatings by utilizing multiple layers, each comprising a different phase-change material. These designed multilayer coatings are based on thin films of samarium nickelate, vanadium dioxide, and doped vanadium oxide and cover temperatures ranging from room temperature to up to 140 °C. The coatings are numerically engineered in terms of layer thickness and doping, with each successive layer comprising a phase-change material with progressively higher transition temperatures than those below. Our calculations demonstrate that the optimized thin film multilayers exhibit a negligible change in the apparent temperature of the engineered surface. These engineered multilayer films can be used to mask an object’s thermal radiation emission against thermal imaging systems. Full article

Developing thin-film sheets made of oxide-based solid electrolytes is essential for fabricating surface-mounted ultracompact multilayer oxide solid-state batteries. To this end, solid-electrolyte slurry must be optimized for excellent dispersibility. Although oxide-based solid electrolytes for multilayer structures require sintering, high processing temperatures cause problems such as Li-ion volatilization and reactions with graphite anodes. Thus, low-temperature sinterable oxide-based solid-electrolyte materials should be devised. We successfully developed the conditions for producing thin films from 21 μm thick solid-electrolyte sheets of Li₂O-B₂O₃-Al₂O₃, one of the most promising candidates for multilayer solid-state batteries. A comprehensive analysis of the fabricated thin films included X-ray diffraction (XRD) to confirm their amorphous structure, scanning electron microscopy (SEM) for particle morphology, and contact angle measurements to verify surface hydrophilicity. Evaluation of a 32-layer bulk sample of solid-electrolyte sheets revealed an ionic conductivity of 2.33 × 10⁻⁷ S/cm and charge transfer resistance of 100.1 kΩ at a sintering temperature of 430 °C. Based on these results, cathode and anode active materials will be applied to develop high-energy-density multilayer ceramic batteries with hundreds of layers in future work. Full article

In this work, Mn-Zn-Ni-Mg-Al multi-layer films were annealed in air at different temperatures to form spinel-structured Mn_1.6Zn_0.2Ni_0.6Mg_0.2Al_0.4O₄ high-entropy oxide films. X-ray diffraction results demonstrate that the films possess a polycrystalline spinel phase as well as impurity phases: when annealed at 650 °C and 750 °C, MnO₂ and Al₂O₃ impurity phases exist; at 950 °C, an Al₂O₃ impurity phase exists. Only at 850 °C does a pure spinel phase exist. However, the film at 750 °C exhibits the best conductive behavior, which indicates that the impurity phases may not have to be removed to maintain the best electrical properties of the film. Full article

The simple oxides like titania, zirconia, and ZnO are famous with their antibacterial (or even antimicrobial) properties as well as their biocompatibility. They are broadly used for air and water filtering, in food packaging, in medicine (for implants, prostheses, and scaffolds), etc. However, these application fields can be broadened by switching to the composite multicomponent compounds (for example, titanates) containing in their unit cell, together with oxygen, several different metallic ions. This review begins with a description of the synthesis methods, starting from wet chemical conversion through the manufacturing of oxide (nano)powders toward mechanosynthesis methods. The morphology of these multicomponent oxides can also be very different (like thin films, complicated multilayers, or porous scaffolds). Further, we discuss in vitro tests. The antimicrobial properties are investigated with Gram-positive or Gram-negative bacteria (like Escherichia coli or Staphylococcus aureus) or fungi. The cytotoxicity can be studied, for example, using mouse mesenchymal stem cells, MSCs (C3H10T1/2), or human osteoblast-like cells (MG63). Other human osteoblast-like cells (SaOS-2) can be used to characterize the cell adhesion, proliferation, and differentiation in vitro. The in vitro tests with individual microbial or cell cultures are rather far away from the real conditions in the human or animal body. Therefore, they have to be followed by in vivo tests, which permit the estimation of the real applicability of novel materials. Further, we discuss the physical, chemical, and biological mechanisms determining the antimicrobial properties and biocompatibility. The possible directions of future developments and novel application areas are described in the concluding section of the review. Full article

We present comparative studies of sol–gel ITO multilayered films undoped and doped with Nb or Zn (4 at.%). The films were obtained by successive depositions of five layers using the dip-coating sol–gel method on microscopic glass, SiO₂/glass, and Si substrates. The influence of the type of substrates and dopant atoms on the structure and optical properties of the sol–gel ITO thin films is examined and discussed in detail. XRD patterns of these layers showed a polycrystalline structure with an average crystallite size of <11 nm. Raman spectroscopy confirmed the chemical bonding of dopants with oxygen and showed the absence of crystallized Nb(Zn)-oxide particles, indicated by the XRD pattern. Spectroscopic Ellipsometry and AFM imaging revealed a clear dependence of the optical parameters and surface morphology of the ITO and ITO:Nb(Zn) thin films on the type of substrates and dopants. The analysis of the current-voltage and capacitance-voltage characteristics of the Al/ITO/Si structures revealed the presence of charge carrier traps in the ITO bulk and the ITO-Si interface. The densities of these traps are obtained and the character of the current transport mechanism is established. Full article

In recent years, the exponential growth of the machining industry and its needs has driven the development of new manufacturing technologies, more advanced cutting tool types, and new types of coatings to extend tool lifespan. New coating solutions have been studied and implemented for machining tools, which provide a low friction coefficient and lubrication, thus increasing tool lifespan. Following this line of reasoning, it is relevant to develop scientific work aimed at studying the behavior of cutting tools coated with thin films that promote low friction and high lubrication, as is the case with DLC (diamond-like carbon) coatings. These coatings promote good resistance to oxidation and allow high machining speeds, properties also exhibited by TiAlN (titanium aluminum nitride) coatings. In fact, there is a gap in the literature studying the performance of cemented carbide tools provided with multilayered coatings in milling operations of Cu–Be alloys, commonly used in inserts of plastic injection molds. This study’s objective was to investigate the effect of a multilayer coating (TiAlN/DLC) on end-milling tools to analyze their cutting performance when milling a Cu–Be alloy known commercially as AMPCOLOY^®83. The quality of the machined surface was evaluated, and the wear of the cutting tool was studied. A comparative analysis of milling parameters with respect to their effect on the condition of the surface after machining and the resulting wear on the tools, using coated and uncoated tools and different machining parameters, allowed us to verify a better quality of the machined surface and wear quantified in approximately half when used coated tools. Full article

Recent observations of superconductivity in low-dimensional systems composed of twisted, untwisted, or rhombohedral graphene have attracted significant attention. One-dimensional moiré superlattices and flat bands have interestingly been identified in collapsed chiral carbon nanotubes (CNTs), opening up new avenues for the tunability of the electronic properties in these systems. The nucleation of hexagonal moiré superlattices and other types of stacking faults has also been demonstrated in partially collapsed and uncollapsed carbon nano-onions (CNOs). Here, we report a novel investigation on the dynamics of stacking fault nucleation within the multilayered lattices of micrometer-scale vertically oriented films of multiwall CNTs (MWCNTs), resulting from the pyrolysis of molecular precursors consisting of ferrocene or dimethyl ferrocene, at low vapor flow rates of ~5–20 mL/min. Interestingly, local nucleation of moiré-like superlattices (as stacking faults) was found when employing dimethyl ferrocene as the pyrolysis precursor. The morphological and structural properties of these systems were investigated with the aid of scanning and transmission electron microscopies, namely SEM, TEM, and HRTEM, as well as X-ray diffraction (XRD) and Raman point/mapping spectroscopy. Deconvolution analyses of the Raman spectra also demonstrated a local surface oxidation, possibly occurring on defect-rich interfaces, frequently identified within or in proximity of bamboo-like graphitic caps. By employing high-temperature Raman spectroscopy, we demonstrate a post-growth re-graphitization, which may also be visualized as an alternative way of depleting the oxygen content within the MWCNTs’ interfaces through recrystallization. Full article