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Keywords = mechanical scanning

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26 pages, 5595 KB  
Article
A Digital Restoration Method Driven by Mathematical Composition Rules and Their Application: A Case Study of Ming Dynasty Pavilion-Style Stone Pagodas in Fuzhou and the Restoration of the Luoxing Pagoda’s Finial
by Yuanyi Zhang, Lele Zhu, Jinhong Li and Gang Chen
Buildings 2026, 16(9), 1701; https://doi.org/10.3390/buildings16091701 (registering DOI) - 26 Apr 2026
Abstract
In the practice of historic building conservation and restoration, the authentic restoration of damaged components often faces challenges due to the lack of definitive design evidence. To address this issue, this paper proposes a restoration derivation method that integrates digital survey technologies, such [...] Read more.
In the practice of historic building conservation and restoration, the authentic restoration of damaged components often faces challenges due to the lack of definitive design evidence. To address this issue, this paper proposes a restoration derivation method that integrates digital survey technologies, such as UAV oblique photogrammetry and 3D laser scanning, with the analysis of historical mathematical composition rules. Taking five Ming Dynasty pavilion-style stone pagodas in Fuzhou as subjects, this study first employed digital surveying and cross-verification with ancient texts to reveal their shared, precise proportional system: the eave–column ratio of the Ruiyun Pagoda approaches √2 (≈1.414), while the other four pagodas approach the golden ratio of 1.618. Furthermore, the pagoda silhouettes are governed by a √2 hierarchical system and a √3/2 visual correction mechanism. Based on these mathematical rules, a triple logical chain of “historical evidence verification–functional constraints–traditional adaptation” was constructed and applied to the quantitative restoration design of the damaged finial of the Luoxing Pagoda. This process ultimately derived the relationship between its total height and the first-story width as (L/2 + √2/2), with the finial height being 1/7 of the pagoda body’s total height. This case study validates the effectiveness of the proposed method in transforming profound historical wisdom into clear engineering parameters, offering a replicable and verifiable technical pathway for the digital conservation and scientific restoration of similar architectural heritage. Full article
(This article belongs to the Special Issue Urban Renewal: Protection and Restoration of Existing Buildings)
11 pages, 4548 KB  
Article
Preparation and Anodic Bonding Performance of (PEG)10LiClO4/NaAlOSiO Solid Electrolyte for Packaging
by Chao Du and Yali Zhao
Int. J. Mol. Sci. 2026, 27(9), 3837; https://doi.org/10.3390/ijms27093837 (registering DOI) - 26 Apr 2026
Abstract
In this study, a polyethylene glycol (PEG)-based solid electrolyte composite (PEG)10LiClO4/NaAlOSiO suitable for anodic bonding packaging was successfully fabricated via a combined ball milling and hot pressing process. The micromorphology, ion transport characteristics, and mechanical packaging properties of the [...] Read more.
In this study, a polyethylene glycol (PEG)-based solid electrolyte composite (PEG)10LiClO4/NaAlOSiO suitable for anodic bonding packaging was successfully fabricated via a combined ball milling and hot pressing process. The micromorphology, ion transport characteristics, and mechanical packaging properties of the composite were systematically investigated using characterization techniques including electrochemical impedance spectroscopy, X-ray diffraction, scanning electron microscopy, and anodic bonding performance tests. The results demonstrate that doping with NaAlOSiO molecular sieve can effectively reduce the crystallinity of the polymer matrix, construct more efficient carrier transport pathways, and simultaneously enhance the ionic conductivity and mechanical properties of the material. When the mass fraction of NaAlOSiO doping is 8 wt.%, the composite exhibits a room temperature ionic conductivity of up to 1.31 × 10−5 S·cm−1. Under room temperature and a bonding voltage of 800 V, the sample with this doping ratio achieves the optimal anodic bonding with metallic Al, and the tensile strength of the bonding interface reaches 5.93 MPa, showing excellent application prospects in micro–nano-packaging. Full article
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12 pages, 6236 KB  
Article
A Novel Dual-Gradient Patterned Wettability Current Collector for Passive DMFCs
by Yingli Zhu, Leyao Ban, Yingying Jing and Yangyang Cheng
Nanomaterials 2026, 16(9), 518; https://doi.org/10.3390/nano16090518 (registering DOI) - 25 Apr 2026
Abstract
Direct methanol fuel cells (DMFCs) offer significant advantages including high energy density and rapid refueling, making them promising power sources for portable electronic products. However, their practical application, particularly in passive systems, is hindered by critical mass transport limitations: water flooding in the [...] Read more.
Direct methanol fuel cells (DMFCs) offer significant advantages including high energy density and rapid refueling, making them promising power sources for portable electronic products. However, their practical application, particularly in passive systems, is hindered by critical mass transport limitations: water flooding in the cathode and CO2 bubble blockage in the anode. Herein, a novel dual-gradient patterned wettability current collector (CC) was designed to alleviate this mass transport impedance. The design uniquely integrates wedge-shaped gradients with surface energy gradients to create a unified, self-driven mechanism for efficient water and CO2 bubble transport at both electrodes. A mathematical model was developed to quantitatively evaluate the effects of the dual-gradient structure. The results confirm that water removal is enhanced when the cathode current collector features a hydrophobic periphery with a dual-gradient patterned wettability interior on the gas-diffusion-layer side and a fully hydrophilic air-side surface, whereas an inverted pattern facilitates anode CO2 removal. Optimal fabrication parameters on 316 L stainless steel were established by investigating laser scanning conditions and low-surface-energy agent concentrations. The experimental results show that the passive DMFCs incorporating the optimized current collectors delivered marked performance improvements. At 1 mol·L−1 methanol, the novel anode and cathode current collectors increased peak power density by 15.6% and 14.5%, respectively. Electrochemical impedance spectroscopy revealed a 31.4% and 31.9% reduction in mass transfer resistance of the cell with novel anode and cathode current collectors, respectively, confirming improved gas–liquid self-driven efficiency. Furthermore, the new cells exhibited substantially enhanced long-term stability over 18 h of continuous discharge, attributed to the robust wettability achieved via laser–silane modification. Overall, these findings suggest that the proposed dual-gradient wettability design is a promising method for improving internal mass transport, potentially supporting the development of more robust passive DMFCs. Full article
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22 pages, 2726 KB  
Case Report
Post-COVID-19-Associated Maxillary Osteonecrosis: A Case Series
by George Cătălin Alexandru, Doina Chioran, Mircea Riviș, Cristina Modiga, Loredana-Neli Gligor, Marius Octavian Pricop, Ștefania Dinu, Ciprian I. Roi, Cristina Dumitrescu, Andreea Mihaela Kiș and Tudor Rareş Olariu
COVID 2026, 6(5), 75; https://doi.org/10.3390/covid6050075 (registering DOI) - 25 Apr 2026
Abstract
Background: COVID-19 is primarily a respiratory disease, but increasing evidence suggests possible oral and maxillofacial complications. This study presents a case series of post-COVID maxillary osteonecrosis (PC-RONJ) cases from western Romania and explores the possible association between SARS-CoV-2 infection, its treatment, and this [...] Read more.
Background: COVID-19 is primarily a respiratory disease, but increasing evidence suggests possible oral and maxillofacial complications. This study presents a case series of post-COVID maxillary osteonecrosis (PC-RONJ) cases from western Romania and explores the possible association between SARS-CoV-2 infection, its treatment, and this complication. Methods: We conducted a multicenter retrospective case series of two patients with recent PCR-confirmed SARS-CoV-2 infection who subsequently developed maxillary osteonecrosis (ONC) between 2021 and 2023. Clinical examination, CT imaging (including 3D reconstructions), and ENT assessment were used to assess the severity of the disease. All medical records were reviewed to identify comorbidities, details of COVID-19 treatment, and the appearance of maxillofacial symptoms. Results: Both patients had been hospitalized for severe COVID-19 and treated according to the national protocol with systemic corticosteroids, oxygen therapy, anticoagulation, and antivirals. CT scans revealed marked osteolytic destruction of the maxilla and maxillary sinus walls, with extension toward adjacent facial bones. Microbiological analysis revealed a complex polymicrobial profile, including Gram-positive and Gram-negative bacteria as well as opportunistic fungal species, consistent with a chronic biofilm-associated infectious process. Patients received surgical treatment, followed by local care and, in both cases, prosthetic rehabilitation with maxillary obturators, which improved speech, chewing, and oral function. Conclusions: This case series suggests a possible association between severe COVID-19, its treatment, and subsequent maxillary osteonecrosis in susceptible patients; however, the small number of cases precludes causal inference. To our knowledge, this is the first Romanian report describing such cases in patients without prior antiresorptive therapy. These findings highlight the need for careful use of systemic corticosteroids and vigilant post-recovery monitoring of maxillofacial complications. Further studies are required to clarify the underlying mechanisms and risk factors. Full article
(This article belongs to the Section COVID Clinical Manifestations and Management)
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31 pages, 6921 KB  
Article
RSM-Based Modelling and Optimization of the Synergistic Effects of Waste Tyre Metal Fibre on the Electrical Resistivity and Mechanical Properties of Asphalt Mixes
by Arsalaan Khan Yousafzai, Muhammad Imran Khan, Mohamed Mubarak Abdul Wahab, Jacob Adedayo Adedeji, Xoliswa Evelyn Feikie and Nura Shehu Aliyu Yaro
Polymers 2026, 18(9), 1042; https://doi.org/10.3390/polym18091042 (registering DOI) - 25 Apr 2026
Abstract
The disposal of waste tyres presents a significant environmental challenge, necessitating sustainable, high-value recycling solutions. This study explores the incorporation of waste tyre metal fibre (WTMF) into hot mix asphalt (HMA) to enhance mechanical performance while reducing its electrical resistivity as well as [...] Read more.
The disposal of waste tyres presents a significant environmental challenge, necessitating sustainable, high-value recycling solutions. This study explores the incorporation of waste tyre metal fibre (WTMF) into hot mix asphalt (HMA) to enhance mechanical performance while reducing its electrical resistivity as well as the landfill burden. The primary goal of this research is to apply response surface methodology (RSM) to experimental data for modelling and optimizing WTMF-modified HMA mixes by capturing the coupled effects of fibre reinforcement and binder content on mechanical and functional performance. The microstructural characteristics of WTMF were examined using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD). WTMF-modified mixes containing five WTMF dosages (from 0% to 1.50%) and bitumen contents from 4% to 6% were prepared and tested in the laboratory. The resulting dataset was used for RSM modelling, with WTMF and bitumen contents as input factors and Marshall stability, flow, porosity, and electrical resistivity as response variables. The central composite design (CCD) technique was employed to quantify interaction effects and to identify statistically significant trends. The developed models were validated using statistical indicators, and optimal mixture compositions were determined and experimentally verified. Microstructural analysis revealed WTMF’s irregular, rough surface with microcracks and pits, aiding crack-bridging and stress transfer. RSM results indicated 0.71% WTMF and 5.1% bitumen as an optimal combination of factors. Furthermore, high R2 (>0.80) and adequate precision (>4.0) values from analysis of variance (ANOVA) underscore the significance of the proposed models, revealing a robust correlation between experimental and predicted data. This study demonstrated WTMF’s potential to be used in conventional HMA mixes, offering a sustainable recycling pathway for waste tyres. Full article
(This article belongs to the Special Issue Polymer Composites in Construction Materials)
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15 pages, 7748 KB  
Article
Effect of Mn Content on the Microstructure, Mechanical Properties, and Damping Capacity of Mn-Cu Alloys
by Bin Wu, Bibo Li, Zhaobo Wu, Fengshuang Lu, Ran Li, Xiaojun Zhang, Xinqing Zhao, Feiyu Zhao and Dongliang Zhao
Materials 2026, 19(9), 1742; https://doi.org/10.3390/ma19091742 (registering DOI) - 24 Apr 2026
Abstract
This study investigated the influence of Mn content (70 wt.%, 75 wt.%, and 80 wt.%) on the microstructure, mechanical properties and damping capacity of Mn-Cu alloys using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), mechanical testing and dynamic mechanical [...] Read more.
This study investigated the influence of Mn content (70 wt.%, 75 wt.%, and 80 wt.%) on the microstructure, mechanical properties and damping capacity of Mn-Cu alloys using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), mechanical testing and dynamic mechanical analysis (DMA). The results indicate that during cooling after aging, the Mn-Cu alloy undergoes martensitic transformation, resulting in a dual-phase structure of fcc and fct. The 70 wt.% Mn alloy exhibits a mixed-grain structure with mostly long, straight twin bands, while the 75 wt.% and 80 wt.% Mn alloys consist of fine equiaxed grains with mostly intersecting twin bands. The microstructure determines the properties of the alloy. As the Mn content increases, the mechanical properties initially increase and then decrease, and the 75 wt.% Mn alloy has the best mechanical performance (UTS = 534 MPa, YS = 263 MPa). In contrast, the damping capacity shows a decreasing trend, and the 70 wt.% Mn alloy exhibits the best damping capacity (tanδ = 0.064). The main damping peak of tanδ in Mn-Cu alloys is derived from the relaxation of the twin boundaries, and the less obvious secondary peak is the internal friction peak of martensitic transformation. Full article
21 pages, 20196 KB  
Article
VMMedSAM-X: A State-Enhanced Dual-Branch Encoder for Efficient Promptable Medical Image Segmentation
by Hengwei Zhang, Wei Li and Yazhi Liu
Appl. Sci. 2026, 16(9), 4199; https://doi.org/10.3390/app16094199 (registering DOI) - 24 Apr 2026
Abstract
Medical image segmentation plays a crucial role in clinical diagnosis and treatment planning. However, existing segmentation frameworks frequently exhibit high computational complexity and often fail to retain fine-grained structural details—especially along intricate anatomical boundaries such as blood vessels and tumor margins. To overcome [...] Read more.
Medical image segmentation plays a crucial role in clinical diagnosis and treatment planning. However, existing segmentation frameworks frequently exhibit high computational complexity and often fail to retain fine-grained structural details—especially along intricate anatomical boundaries such as blood vessels and tumor margins. To overcome these limitations, we propose VMMedSAM-X, an efficient and computationally economical medical image segmentation framework that incorporates structured state space modeling into the Medical Segment Anything Model (MedSAM) architecture. The proposed method adopts a state-enhanced encoder that combines extended long short-term memory (xLSTM) with two-dimensional selective scanning (SS2D) and a dual-path cross-attention mechanism to enhance long-range dependency modeling while maintaining linear computational complexity. Experiments conducted on the 1024×1024 ACDC cardiac MRI dataset show that the proposed encoder reduces floating-point operations from 369.44 G to 17.36 G and achieves a 2.4× improvement in inference speed compared with the Vision Transformer (ViT)-based encoder. Additional evaluations on the SegTHOR and MSD-Lung datasets demonstrate consistent improvements in Dice Similarity Coefficient (DSC) and Intersection over Union (IoU) metrics over MedSAM and Vision Mamba U-Net (VM-UNet) baselines. These results indicate that the proposed framework provides an effective and computationally efficient solution for high-resolution medical image segmentation. Full article
(This article belongs to the Section Computing and Artificial Intelligence)
20 pages, 3022 KB  
Article
The Stability and Digestive Characteristics of Soybean Protein Fibril/κ-Carrageenan Composite Gels for Riboflavin Encapsulation
by Bowen Yang, Yaqi Tang, Tianhe Xu, Shicheng Dai, Qi Fang, Guangxin Lv, Huan Wang and Lianzhou Jiang
Foods 2026, 15(9), 1491; https://doi.org/10.3390/foods15091491 - 24 Apr 2026
Abstract
To address the environmental sensitivity and low bioavailability of riboflavin, this study constructed a soybean protein isolate fibril (SPF)/κ-carrageenan (κC) composite gel delivery system. This study systematically investigated the effects of two independent variables (protein type: SPI/SPF; κC concentration: 2, 4, 6, 8 [...] Read more.
To address the environmental sensitivity and low bioavailability of riboflavin, this study constructed a soybean protein isolate fibril (SPF)/κ-carrageenan (κC) composite gel delivery system. This study systematically investigated the effects of two independent variables (protein type: SPI/SPF; κC concentration: 2, 4, 6, 8 mg/mL) on the gel structural stability, riboflavin encapsulation performance, and in vitro digestive delivery characteristics of the system. Thioflavin T (ThT) fluorescence and ultraviolet (UV) absorption spectroscopy confirmed the successful preparation of SPF and verified specific intermolecular interactions between SPF and κC. Intermolecular forces, protein leaching rates, and differential scanning calorimetry (DSC) results indicated that compared with SPI-κC composite gels, κC regulates SPF molecular conformation via hydrogen bonding and hydrophobic interactions to exert a synergistic effect. This conformational regulation significantly reduced the protein leaching rates in SPF-κC composite gels, elevated the thermal denaturation temperatures (up to 79.82 °C), and enhanced the gel structural stability. As the κC concentration increased, the environmental stability of SPF-κC riboflavin-loaded composite gels were markedly enhanced, which effectively delayed the gel degradation during simulated gastrointestinal digestion. This was manifested as a reduced protein loss rate (reduced to 22.23%). At a κC concentration of 8 mg/mL, the in vitro release mechanism of riboflavin shifted from Fickian to non-Fickian diffusion. Full article
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17 pages, 2282 KB  
Article
Deactivation Mechanism and Thermal Decomposition Kinetics of Mechanically Activated Pyrite in Air
by Yajing Chen, Hongying Yang, Linlin Tong, Guomin Chen and Jianing Xu
Minerals 2026, 16(5), 443; https://doi.org/10.3390/min16050443 (registering DOI) - 24 Apr 2026
Abstract
Mechanically activated pyrite plays an important role in gold extraction and coal utilization, but its reactivity may change markedly during storage. This study investigates how air deactivation during storage affects the crystal structure and subsequent thermal decomposition behavior of mechanically activated pyrite. Pyrite [...] Read more.
Mechanically activated pyrite plays an important role in gold extraction and coal utilization, but its reactivity may change markedly during storage. This study investigates how air deactivation during storage affects the crystal structure and subsequent thermal decomposition behavior of mechanically activated pyrite. Pyrite was mechanically activated and then stored in air for 0, 7 and 180 days. X-ray diffraction (XRD) combined with Rietveld refinement was used to characterize variations in lattice parameters and unit-cell-related structural features, while non-isothermal thermogravimetric–differential scanning calorimetry (TG-DSC) under an argon atmosphere, together with the Flynn–Wall–Ozawa (FWO) method, was applied to evaluate the decomposition kinetics. Air deactivation induced a non-monotonic evolution of lattice parameters and unit-cell volume, which is attributed to combined effects of residual stress relaxation and air-induced surface-related modification during storage. All samples exhibited two mass-loss stages during heating, reflecting stepwise thermal decomposition, and their decomposition behavior varied systematically with deactivation time. The apparent activation energy depended on both conversion fraction and deactivation degree, and nucleation-and-growth-type mechanisms were found to dominate the decomposition process, with their relative contributions evolving with storage time. These results clarify how prior air-deactivation history influences the structural evolution and subsequent thermal decomposition behavior of mechanically activated pyrite and provide useful insight for its storage and utilization in related processes. Full article
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14 pages, 3078 KB  
Article
Heterogeneous-Tolerant Ripple Suppression for Parallel PV Distributed Converters: A Communication-Free Randomized Phase Shifting Method Based on Enhanced PSO
by Qing Fu, Yuan Jing, Benfei Wang and Muhammad Amjad
Electronics 2026, 15(9), 1815; https://doi.org/10.3390/electronics15091815 - 24 Apr 2026
Abstract
Conventional fixed phase-shift strategies for parallel PV converters fail to minimize output ripple under heterogeneous input conditions, while communication-based synchronous methods incur high costs and reliability risks. Furthermore, standard global optimization algorithms like conventional Particle Swarm Optimization (PSO) suffer from slow convergence, hindering [...] Read more.
Conventional fixed phase-shift strategies for parallel PV converters fail to minimize output ripple under heterogeneous input conditions, while communication-based synchronous methods incur high costs and reliability risks. Furthermore, standard global optimization algorithms like conventional Particle Swarm Optimization (PSO) suffer from slow convergence, hindering real-time application. To address these limitations, this paper proposes a communication-free distributed ripple suppression method based on an enhanced PSO with randomized phase shifting. Unlike traditional approaches, our method enables autonomous convergence without inter-unit communication. Crucially, a randomized pre-scanning mechanism narrows the search space, accelerating convergence significantly. Simulation results demonstrate that the proposed method reaches a steady state in merely 5 ms, which is 50% faster than conventional PSO (~10 ms) and eliminates communication latency. Under severe heterogeneous conditions, the technique reduces output voltage ripple to 0.66 V (a 53% reduction) compared to the unoptimized 1.21 V, vastly outperforming fixed interleaving strategies that show negligible improvement. The approach also ensures robust stability during load steps and plug-and-play operations, offering a superior low-cost and high-speed solution for distributed PV systems. Full article
(This article belongs to the Special Issue AI Applications for Smart Grid: 2nd Edition)
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27 pages, 2616 KB  
Article
Main Controlling Factors and Three-Dimensional Development Potential of Deep to Ultra-Deep Shale Gas in the Luzhou Area, Sichuan Basin
by Jing Li, Wenping Liu, Yadong Yang, Xunxi Qiu, Xin Gong, Hu Li, Jia He, Xing Liu, Zhi Gao, Ang Luo and Cheng Yang
Processes 2026, 14(9), 1363; https://doi.org/10.3390/pr14091363 - 24 Apr 2026
Abstract
The reservoir quality and gas-bearing properties of the Wufeng Formation–Longmaxi Formation shale vary significantly across different structural units in the Luzhou area of the Sichuan Basin. The mechanisms of shale gas enrichment, tectonic controls, and accumulation models are critical determinants of the potential [...] Read more.
The reservoir quality and gas-bearing properties of the Wufeng Formation–Longmaxi Formation shale vary significantly across different structural units in the Luzhou area of the Sichuan Basin. The mechanisms of shale gas enrichment, tectonic controls, and accumulation models are critical determinants of the potential for three-dimensional (3D) development. Integrating data from core analyses, logging interpretation, focused ion beam scanning electron microscopy (FIB-SEM), and high-resolution core scanning, this study investigates the control exerted by fracture development and tectonic activity on shale gas enrichment and preservation. A conceptual model for shale gas enrichment and accumulation is established, and the potential for 3D development of deep shale gas in the Luzhou block is evaluated. The results indicate that: (1) Reservoir heterogeneity in deep shale gas plays is jointly governed by reservoir space characteristics, diagenesis, structural position, tectonic evolution, and fracture-fluid activity. Organic-rich siliceous shales retain favorable reservoir properties, characterized by an organic matter (OM) pore-dominated pore structure, relatively high porosity and permeability, and good gas-bearing potential due to overpressure preservation. (2) Structural style exerts dominant control over the gas-bearing variability. Synclines are significantly more favorable than anticlines, with free gas migration governing the enrichment pattern. The cores and flanks of synclines form zones of high gas content due to structural integrity, whereas the gas content decreases in anticlinal areas near faults. (3) Shale gas enrichment relies on the synergistic configuration of “high organic carbon content + high-quality pore reservoir space + robust structural preservation conditions.” Well L213 in the syncline core, distant from faults, exhibits good structural integrity and preservation conditions. Free gas from structurally lower positions migrates laterally toward the flanking anticlines, with a portion preserved in the syncline flanks. Concurrently, microfractures enhance reservoir storage and permeability, rendering syncline structures more conducive to shale gas preservation. (4) The high-quality shale succession in the study area is thick and laterally continuous, characterized by “vertical stacked pay zones.” This provides an excellent geological foundation for 3D development. By optimizing the well trajectory design and employing efficient fracturing technologies, such as “intensive fracturing” combined with temporary plugging and diversion, full and balanced utilization of vertically stacked sweet spot reservoirs can be achieved, significantly enhancing the single-well productivity and estimated ultimate recovery (EUR). Full article
23 pages, 24854 KB  
Article
Effects of Scan Speed on Crack Elimination, Microstructural Evolution, and Mechanical Properties of IN738LC Alloy Processed by Laser Powder Bed Fusion
by Pengju Wang, Jingguang Du, Linqing Liu, Yang Wei, Wenqing Yang, Yang Li, Changjun Han, Xusheng Yang, Hua Tan, Leilei Wang, Yongqiang Yang and Di Wang
Materials 2026, 19(9), 1727; https://doi.org/10.3390/ma19091727 - 24 Apr 2026
Abstract
Cracking represents a critical issue in γ’-strengthened Ni-based superalloys processed via laser powder bed fusion. This study systematically investigated the influence of scan speed (800–1200 mm/s) on the crack elimination mechanism, microstructural evolution, and mechanical properties of LPBF-processed IN738LC alloy. Near-defect-free IN738LC parts [...] Read more.
Cracking represents a critical issue in γ’-strengthened Ni-based superalloys processed via laser powder bed fusion. This study systematically investigated the influence of scan speed (800–1200 mm/s) on the crack elimination mechanism, microstructural evolution, and mechanical properties of LPBF-processed IN738LC alloy. Near-defect-free IN738LC parts were successfully produced with a relative density of 99.6% and a crack density of only 0.025%. The results indicate that as the scan speed increased from 800 mm/s to 1100 mm/s, a flatter melt pool (S4) was obtained, which reduced the proportion of high-angle grain boundaries. The cooling rate also increased from 13.68 K/μs to 15.96 K/μs, promoting grain refinement and the dispersion precipitation of MC carbides. The refined grains effectively suppressed stress concentration and inhibited crack propagation along grain boundaries. The optimized process (1100 mm/s) achieved optimal comprehensive mechanical properties. Compared to a scan speed of 800 mm/s, the ultimate tensile strength, yield strength, and elongation at room-temperature increased from 1075 MPa, 820 MPa, and 13.2% to 1179 MPa, 871 MPa, and 21.1%, respectively, while hardness increased from 365 HV1.0 to 387 HV1.0. This study demonstrated that the microstructure and mechanical properties of LPBF-processed IN738LC alloy can be tailored via controlling the thermal history of the melt pool, providing a foundation for processing high-crack-sensitivity alloys utilizing laser powder bed fusion. Full article
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23 pages, 8530 KB  
Article
Development of 3D-Printing Filament from Recycled Low-Density Polyethylene (rLDPE) and High-Density Polyethylene (rHDPE) Composites Reinforced with Lignin Additive
by Nikolaos Pardalis, Sotirios Pemas, Nina Maria Ainali, Panagiotis A. Klonos, Apostolos Kyritsis, Konstantinos Spyrou, Dimitrios N. Bikiaris, Zoi Terzopoulou and Eleftheria Maria Pechlivani
Polymers 2026, 18(9), 1028; https://doi.org/10.3390/polym18091028 - 24 Apr 2026
Abstract
This study investigates the development of sustainable composite materials using recycled low-density polyethylene (rLDPE) and high-density polyethylene (rHDPE) in an 80/20 mass ratio, incorporating kraft lignin as a bio-derived additive and polyethylene-graft-maleic anhydride (PE-g-MA) as a compatibilizer. Reactive melt mixing was employed to [...] Read more.
This study investigates the development of sustainable composite materials using recycled low-density polyethylene (rLDPE) and high-density polyethylene (rHDPE) in an 80/20 mass ratio, incorporating kraft lignin as a bio-derived additive and polyethylene-graft-maleic anhydride (PE-g-MA) as a compatibilizer. Reactive melt mixing was employed to produce composites with varying lignin loadings (1, 3, 5, and 10 wt%). The structural, thermal, and mechanical properties and segmental dynamics of the materials were thoroughly examined using differential scanning calorimetry (DSC), infrared spectroscopy (IR), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), thermogravimetric analysis (TGA), pyrolysis–gas chromatography/mass spectrometry (Py–GC/MS), tensile testing, scanning electron microscopy (SEM), and dielectric relaxation spectroscopy (DRS). The incorporation of lignin exhibited minimal disruption to the polymeric thermal transitions, while it boosted thermal stability, as confirmed by the TGA curves. According to the segmental dynamics findings, the glass transition temperature of the polymeric blend (−35 °C) was increased systematically with the addition of lignin by ~1–20 K. Tensile tests showed that the 1 wt% additive ratio demonstrated the optimal balance of strength and ductility. Morphological observations supported these findings, revealing uniform dispersion at low additive ratio and increased agglomeration at higher ratios. Based on its superior performance, the composite containing 1 wt% lignin was successfully extruded into filament suitable for 3D-printing. This study highlights the synergy of bio-based additives and recycled polymers in engineering high-performance materials, promoting circular economy principles and reduced environmental footprint through upcycling post-consumer waste into functional, valuable products. Full article
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29 pages, 10120 KB  
Article
Recycling Rigid Polyurethane and Aluminum Powder Waste in Sustainable Foamed Geopolymer Concrete
by Ali H. AlAteah, Turki S. Alahmari, Raid S. Alrashidi, Adeshina A. Adewumi and Sahar A. Mostafa
Buildings 2026, 16(9), 1670; https://doi.org/10.3390/buildings16091670 - 24 Apr 2026
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Abstract
This study evaluates the performance of foamed geopolymer concrete (FGC) incorporating rigid polyurethane (PU) waste as a partial sand replacement and aluminum powder (AP, 1%) as a foaming agent. The mixtures were based on metakaolin, fly ash, and silica fume. Fresh and hardened [...] Read more.
This study evaluates the performance of foamed geopolymer concrete (FGC) incorporating rigid polyurethane (PU) waste as a partial sand replacement and aluminum powder (AP, 1%) as a foaming agent. The mixtures were based on metakaolin, fly ash, and silica fume. Fresh and hardened properties were assessed, including workability, setting time, density, compressive strength, flexural strength, splitting tensile strength, elastic modulus, water absorption, porosity, gas permeability, and chloride ion penetration. Microstructural characteristics were examined using scanning electron microscopy (SEM). The results show that moderate PU incorporation significantly enhances mechanical performance. The optimal mixture (PU30) achieved a compressive strength of 47.25 MPa at 180 days, representing a 15.6% increase compared to the control. Flexural and splitting tensile strengths improved by 19.9% and 16.7%, respectively, while the elastic modulus increased by 33.8% to 0.95 GPa. These improvements are attributed to enhanced particle packing and more efficient stress transfer within the matrix. In contrast, higher PU contents (>30%) reduced mechanical performance due to increased total porosity and weakened interfacial bonding. Durability-related properties indicated that mixtures PU20–PU30 exhibited reduced permeability and optimized pore structure, characterized by lower pore connectivity. SEM observations confirmed a denser matrix with uniformly distributed pores at optimal PU levels. Additionally, the integration of Random Forest regression with GLCM-based texture analysis demonstrated strong capability in predicting mechanical properties from SEM images. Overall, the combined use of PU waste and AP enables the production of lightweight, structurally efficient, and sustainable FGC with improved mechanical and durability performance. Full article
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Article
Impact of Sr Content on the Morphology and Electrochemical Properties of La1−xSrxMnO3 Perovskites for High-Performance Supercapacitors
by Zaeem Ur Rehman, Muhammad Faheem Maqsood, Mohsin Ali Raza, Syed Muhammad Zain Mehdi, Rumasa Kanwal, Umair Azhar, Sunil Kumar, Muhammad Javaid Iqbal, Waseem Amin, Muhammad Farooq Khan and Sharafat Ali
Ceramics 2026, 9(5), 44; https://doi.org/10.3390/ceramics9050044 - 23 Apr 2026
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Abstract
The effect of A-site substitution on the morphological and electrochemical properties of La1-xSrxMnO3 (x = 0, 0.25, 0.50) perovskites was investigated to evaluate their potential as electrode materials for supercapacitors. X-ray diffraction analysis confirmed the formation of the [...] Read more.
The effect of A-site substitution on the morphological and electrochemical properties of La1-xSrxMnO3 (x = 0, 0.25, 0.50) perovskites was investigated to evaluate their potential as electrode materials for supercapacitors. X-ray diffraction analysis confirmed the formation of the perovskite structure, with minor peak shifts and distortion of crystal structure induced by Sr substitution. Scanning electron microscopy analysis revealed irregularly shaped particulate morphology across all perovskite compositions. The increasing amount of Sr as in La0.5Sr0.5MnO3 (LSM-50) favored the formation of nanosized particles, and energy dispersive X-ray (EDX) analysis confirmed the presence of all constituent elements; EDX elemental mapping also showed a uniform distribution of all elements in the various perovskite compositions. Among all compositions, La0.75Sr0.25MnO3 (LSM-25) possessed the highest specific capacitance (Csp) of 483 Fg−1 at 1 Ag−1 current density in 3 M KOH electrolyte, as determined by electrochemical analysis. This perovskite material also exhibited a capacitance retention of 87.8% after 5000 charge–discharge cycles. Electrochemical impedance spectroscopy revealed that LSM-25 showed the lowest solution resistance (0.68 Ω*cm2) and charge transfer resistance (1.52 Ω*cm2), indicating strong electrode–electrolyte interaction. Detailed analysis of cyclic voltammetry data revealed that the predominant charge storage mechanism was diffusive in nature, with 88% of the diffusive contribution registered for LSM-25. These findings demonstrate that Sr substitution at the A-site significantly enhances the energy storage performance of LaMnO3, making it a promising candidate for supercapacitor applications. Full article
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