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Search Results (1,382)

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Keywords = low-cost prototype

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20 pages, 5234 KB  
Article
Distributed V2G-Enabled Multiport DC Charging System with Hierarchical Charging Management Strategy
by Shahid Jaman, Amin Dalir, Thomas Geury, Mohamed El-Baghdadi and Omar Hegazy
World Electr. Veh. J. 2026, 17(4), 199; https://doi.org/10.3390/wevj17040199 - 10 Apr 2026
Abstract
This paper presents a distributed V2G-enabled multiport DC charging system with a hierarchical charging management strategy. Unlike conventional architectures based on centralized power converter cabinets, the proposed system distributes bidirectional power converters within individual multiport dispensers, each equipped with a local charging power [...] Read more.
This paper presents a distributed V2G-enabled multiport DC charging system with a hierarchical charging management strategy. Unlike conventional architectures based on centralized power converter cabinets, the proposed system distributes bidirectional power converters within individual multiport dispensers, each equipped with a local charging power management device. This architecture improves system scalability, fault tolerance, and operational flexibility while enabling vehicle-level charging and V2G services. A hierarchical control framework is introduced, consisting of high-level optimal charging scheduling, mid-level power coordination among distributed dispensers, and low-level converter control. Key elements include modular power units that can be dynamically configured and expanded, providing a cost-effective and adaptable solution for growing EV markets. Experimental results obtained from a 45 kW modular DC charging prototype demonstrate an efficiency improvement of up to 2% at rated power compared to a non-modular charger. In contrast, the optimized charging strategy achieves an overall charging cost reduction of approximately 11% and a peak load demand reduction of up to 31%. Furthermore, stable bidirectional power flow, effective power sharing, and total harmonic distortion within regulatory limits are experimentally validated during both charging and V2G operation. The prototype is implemented to validate the proposed charging system in the laboratory environment. Full article
21 pages, 5929 KB  
Article
Volvo SmartCell: A New Multilevel Battery Propulsion and Power Supply System
by Jonas Forssell, Markus Ekström, Aditya Pratap Singh, Torbjörn Larsson and Jonas Björkholtz
World Electr. Veh. J. 2026, 17(4), 190; https://doi.org/10.3390/wevj17040190 - 3 Apr 2026
Viewed by 871
Abstract
This research paper presents Volvo SmartCell, an AC battery technology that integrates modular multilevel converters and battery cells to form a unified system for electric vehicle propulsion and power supply. The research work addresses the broader challenge of reducing driveline cost and complexity [...] Read more.
This research paper presents Volvo SmartCell, an AC battery technology that integrates modular multilevel converters and battery cells to form a unified system for electric vehicle propulsion and power supply. The research work addresses the broader challenge of reducing driveline cost and complexity by replacing traditional components such as inverters, onboard chargers, centralized DC/DC converters, vehicle control units and many more. SmartCell uses distributed Cluster Boards comprised of H-bridges which are controlled via wireless communication to generate AC voltage, deliver redundant low voltage power, and support cell level protection mechanisms. The prototype testing demonstrates that the system can supply traction power by engaging clusters according to the required voltage depending on motor speed, achieve AC grid charging by synthesizing sinusoidal voltages without a dedicated charger, and provide autonomous DC/DC operation through cluster level voltage regulation. Simulations further indicate that multilevel voltage generation can reduce switching losses and improve electric machine efficiency compared to conventional systems. Additional benefits include active cell balancing, support for mixed cell chemistries, and high redundancy through multiple independent power branches. Challenges remain in wireless bandwidth limitations and cost optimization of Cluster Boards. Ongoing development aims to enhance communication robustness and validate safety for non-isolated grid charging. Full article
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11 pages, 7856 KB  
Article
Compact Monolithic Star Tracker System
by Kamil Zuber, Duncan Wright, Jebum Choi, Joni Sytsma and Colin Hall
Optics 2026, 7(2), 25; https://doi.org/10.3390/opt7020025 - 30 Mar 2026
Viewed by 254
Abstract
A compact, low-cost star tracker system tailored for small satellite applications was designed and prototyped. The system was designed with a fast f/1.2 aperture, a 20 × 13° field of view, and a theoretical angular resolution of 10 arcs—sufficient for the determination of [...] Read more.
A compact, low-cost star tracker system tailored for small satellite applications was designed and prototyped. The system was designed with a fast f/1.2 aperture, a 20 × 13° field of view, and a theoretical angular resolution of 10 arcs—sufficient for the determination of attitude and orbit of a satellite. The optical design is based on a monolithic Maksutov–Cassegrain architecture, with lens assemblies fabricated from CR39 or PMMA to eliminate collimation requirements and improve vibration resistance. The lens was machined using Single-Point Diamond Turning to a precision better than λ/14. It was coated with a multilayer antireflective and highly reflective coatings applied via magnetron sputtering to reduce stray reflections and improve light throughput. The housing was produced using electron beam powder-bed fusion with Ti-64 alloy, while the use of commercial imaging sensors minimizes overall cost. Prototype testing confirmed to plate-solve star patterns with precision better than 27 arcs at 100 ms imaging time across all analysed images. Full article
(This article belongs to the Section Engineering Optics)
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16 pages, 343 KB  
Review
Current Status and Future Perspectives of Wearable Technologies for Oral Health in Clinical Applications
by Yao Li, Mu Wang, Siqi Qiu, Jinyan Chen and Feng Wang
Diagnostics 2026, 16(7), 1015; https://doi.org/10.3390/diagnostics16071015 - 27 Mar 2026
Viewed by 332
Abstract
This review aims to assess the clinical performance and application results of oral wearable devices in in vivo trials. Following a systematic search of PubMed, Cochrane, Embase, and Scopus databases up to 15 October 2025, and strict screening in accordance with PRISMA 2020 [...] Read more.
This review aims to assess the clinical performance and application results of oral wearable devices in in vivo trials. Following a systematic search of PubMed, Cochrane, Embase, and Scopus databases up to 15 October 2025, and strict screening in accordance with PRISMA 2020 guidelines, 13 in vivo human trials were finally included for analysis. These were analyzed across four clinical functions: diagnosis, treatment, monitoring, and prevention. These devices have evolved from bulky prototypes into miniaturized, wireless systems with diverse diagnostic and therapeutic functions. Their applications now extend beyond common conditions like caries and bruxism to postoperative recovery and pediatric dental anxiety intervention. The findings show that some devices already offer practical value for clinical screening and auxiliary diagnosis. They demonstrate significant potential in early disease detection and medical cost control. However, development still faces many challenges. Technical issues include limited battery life, insufficient mechanical durability, and wireless transmission constraints within the oral environment. Furthermore, clinical evidence levels remain low, indications are narrow, and dedicated ethical and regulatory frameworks are lacking. Inconsistent regulatory standards, production costs, and clinician adoption hurdles slow its commercial development. In the future, the integration of AI, breakthroughs in energy harvesting, and the creation of digital health platforms will be key to overcoming technical bottlenecks. Full article
(This article belongs to the Section Point-of-Care Diagnostics and Devices)
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19 pages, 8268 KB  
Article
Enhanced Fringing Field Micro-Moisture Sensor with Elements Optimization
by Xiangrui Meng, Chong Li, Yunlong Lan, Lining Tan and Xiaoxiao Zhang
Micromachines 2026, 17(3), 388; https://doi.org/10.3390/mi17030388 - 23 Mar 2026
Viewed by 240
Abstract
This research demonstrates the principle and optimization methodology to create economic and miniaturized high-resolution micro-moisture sensors. The interdigitated fringe electric field-based moisture measurement principle is firstly investigated to sketch the key parameters of printed circuit board (PCB)-based sensors for further performance optimization. Then, [...] Read more.
This research demonstrates the principle and optimization methodology to create economic and miniaturized high-resolution micro-moisture sensors. The interdigitated fringe electric field-based moisture measurement principle is firstly investigated to sketch the key parameters of printed circuit board (PCB)-based sensors for further performance optimization. Then, a comprehensive study is conducted to analyze parameter variations with conclusions of suggested design rules to achieve higher measurement sensitivity. Two prototypes are designed and manufactured to validate the proposed theoretical contributions. Water droplets are employed to control the ambient relative humidity, which is adopted as the actual moisture variable in this work. A double-correlated sampling circuit is used for capacitance sensing. Both of them demonstrate a linearity of 1% and sensitivity of 0.1 pF/mg levels, but prototype 2 gains a better batch consistency, which is beneficial for commercialization. Further data analysis suggests that the equivalent input–output sensitivity reaches a level of 1.2403 pF/%RH (relative humidity), which is significantly higher than other types of published interdigitated fringe electric field-type moisture sensors. The optimized prototypes also show advantages of miniaturized size, low cost and high consistency, which can potentially impact the industry applications. Full article
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25 pages, 127526 KB  
Article
Design and Pilot Feasibility of a Low-Cost Wearable for Mexican Sign Language in Inclusive Higher Education
by Juan Carlos Ramírez-Vázquez, Guadalupe Esmeralda Rivera-García, Marco Antonio Gómez-Guzmán, Marco Antonio Díaz-Martínez, Miriam Janet Cervantes-López and Mariel Abigail Cruz-Nájera
Technologies 2026, 14(3), 189; https://doi.org/10.3390/technologies14030189 - 20 Mar 2026
Viewed by 236
Abstract
A substantial number of students with hearing impairments are enrolled in higher education, motivating the development of inclusive assistive technologies that reduce communication barriers. This study developed and evaluated a prototype electronic glove that translates Mexican Sign Language (LSM) signs into Spanish text [...] Read more.
A substantial number of students with hearing impairments are enrolled in higher education, motivating the development of inclusive assistive technologies that reduce communication barriers. This study developed and evaluated a prototype electronic glove that translates Mexican Sign Language (LSM) signs into Spanish text using machine learning. Eight participants (four deaf and four hearing with LSM proficiency) completed four sessions involving 12 signs; three sessions (S1–S3) were used for model development and one session (T) was held out for evaluation. Models were trained on S1–S3 and tested on T using a session-level split without window mixing across sessions; therefore, results represent a speaker-dependent, inter-session pilot assessment rather than a speaker-independent generalization test. The glove integrates flex sensors and an inertial measurement unit IMU MPU6050 connected to an ESP32-C3 SuperMini microcontroller. These components were selected due to their low cost, availability, and ease of integration, making them suitable for the development of accessible wearable assistive technologies. Under this protocol, the system achieved a window-level overall test accuracy of 97.0% (95% CI computed at the window level: 96.00–97.00), with higher performance for the dynamic subset (98.0%) than for the static subset (95.0%), and an algorithmic decision delay of 1.2 s. Usability and acceptance were evaluated using the System Usability Scale (SUS) and a Technology Acceptance Model (TAM)-based questionnaire. The mean SUS score was 50.6 ± 1.8 (marginal usability), while participants reported positive perceptions across TAM constructs. Overall, findings demonstrate technical feasibility under controlled inter-session conditions and provide a foundation for iterative user-centered refinement, followed by strict speaker-independent validation and classroom deployment studies in future work. Full article
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22 pages, 3552 KB  
Article
Development of a Low-Cost Wireless UV Index Monitoring System for Public Health Awareness
by Emerson T. Marcelino, Álvaro B. Rocha, Júlio M. T. Diniz, Eisenhawer M. Fernandes, Wanderley F. A. Junior, Hortência L. F. Magalhães, Adjalmir A. Rocha, Joseane F. Pereira, Jorge J. A. Martins, Priscila S. Souza, Bárbara P. Costa, Antonio G. B. Lima and João M. P. Q. Delgado
Electronics 2026, 15(6), 1259; https://doi.org/10.3390/electronics15061259 - 18 Mar 2026
Viewed by 219
Abstract
Skin cancer is the most common cancer worldwide, with ultraviolet radiation (UVR) being a major risk factor. Excessive UVR exposure can damage the skin and eyes, making it essential to monitor the Ultraviolet Index (UVI). However, few affordable devices are available for this [...] Read more.
Skin cancer is the most common cancer worldwide, with ultraviolet radiation (UVR) being a major risk factor. Excessive UVR exposure can damage the skin and eyes, making it essential to monitor the Ultraviolet Index (UVI). However, few affordable devices are available for this purpose, limiting public awareness. This study presents the development, calibration, and experimental validation of a low-cost UVI monitoring device against a professional radiometer. The prototype was deployed in Campina Grande, Paraíba, Brazil, and its measurements were systematically compared with data from a nearby automatic meteorological station. The device, based on the UVM-30A sensor, measures UV radiation and transmits UVI values via a mobile application and a public display. Statistical analysis showed strong agreement with reference data, where Pearson Correlation Coefficient r = 0.849 (R2 = 0.721 and RMSE = 1.26), and Confidence Index c = 0.917. The device provides an accessible tool for real-time UVI monitoring, promoting public awareness of solar radiation risks and supporting public photoprotection policies. Full article
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20 pages, 12597 KB  
Article
Performance Evaluation of Biped Unit in LARMbot HumanoidV.3
by Alexandra Leonova, Matteo Russo, Cuauhtemoc Morales-Cruz and Marco Ceccarelli
Designs 2026, 10(2), 35; https://doi.org/10.3390/designs10020035 - 18 Mar 2026
Viewed by 261
Abstract
This paper presents the mechanical design and experimental evaluation of the biped unit of LARMbot V.3—a compact low-cost humanoid robot for educational and research purposes. The biped unit features a modular architecture with a parallel leg mechanism for bipedal locomotion. The mechanical configuration [...] Read more.
This paper presents the mechanical design and experimental evaluation of the biped unit of LARMbot V.3—a compact low-cost humanoid robot for educational and research purposes. The biped unit features a modular architecture with a parallel leg mechanism for bipedal locomotion. The mechanical configuration of the unit is introduced, highlighting improvements on previous versions in terms of compactness and operating efficiency. A functional prototype is developed and described with detailed specifications of its actuation and transmission systems. To evaluate the performance of the proposed design, experimental tests were conducted both in-air and on-ground, demonstrating the robot’s ability to perform repeatable walking cycles. The results confirm the feasibility of the design and its potential as a platform for further developments in humanoid locomotion. Full article
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24 pages, 5160 KB  
Article
A Simple Platform for Emulating Irrigation Scenarios and Its Applicability for Big Data Collection Toward Water Preservation via In Situ Experiments
by Dimitrios Loukatos, Athanasios Fragkos, Paraskevi Londra, Leonidas Mindrinos, Georgios Kargas and Konstantinos G. Arvanitis
Land 2026, 15(3), 464; https://doi.org/10.3390/land15030464 - 13 Mar 2026
Viewed by 445
Abstract
Modern agriculture has to alleviate extremes in water demand and/or water waste. In this regard, this work showcases how soil moisture instruments can be combined with low-end microcontrollers, energy-efficient communication protocols, single-board computers, flow and pressure sensors, and purpose-built actuators to form a [...] Read more.
Modern agriculture has to alleviate extremes in water demand and/or water waste. In this regard, this work showcases how soil moisture instruments can be combined with low-end microcontrollers, energy-efficient communication protocols, single-board computers, flow and pressure sensors, and purpose-built actuators to form a synergistic platform able to generate and study realistic irrigation scenarios. These scenarios, potentially emulating anomalies such as clogged emitters or pipe leaks with a satisfactory time granularity of a few minutes, provide valuable data that pave the way for the creation of intelligent models intercepting water misuse events and/or irrigation failures. The proposed system utilizes widely available, well-documented, low-cost components to form a functioning whole which is optimized for outdoor, low-power, low-maintenance and long-term operation and is accessible remotely via typical end-user devices. Two drip irrigation points were set up, each having a TEROS 12 and a TEROS 10 instrument placed at different depths, while a prototype water flow/pressure control and report system was developed. All modules sent data in real time, via LoRa, to a central node implemented using a Raspberry Pi for further processing and to make them widely available via common network infrastructures, also provisioning for remote scenario invocation. The system does not claim to achieve specific irrigation water savings, but it contributes to maintaining/increasing the benefits of modern irrigation practices (such as drip irrigation). This goal is served by emulating a wide variety of irrigation events and by gathering and studying the corresponding data. These multimodal data are collected at a frequency of a few minutes, reflecting key irrigation-specific parameters with an accuracy better than or equal to 3%. The exact steps for specific hardware and software component interoperation are clearly explained, allowing other teams of researchers and/or university educators worldwide to be inspired and benefit from platform replication. Full article
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17 pages, 1647 KB  
Article
Development of a Modular Bionic Hand with Intuitive Control and Thumb Opposition
by Larisa Dunai, Isabel Seguí Verdú, Alba Rey De Viñas Redondo and Lilia Sava
Prosthesis 2026, 8(3), 29; https://doi.org/10.3390/prosthesis8030029 - 13 Mar 2026
Viewed by 482
Abstract
Background/Objectives: Hand loss or severe impairment significantly reduces quality of life by restricting essential daily activities and professional tasks. Despite advances in prosthetics, challenges remain in affordability, accessibility, and usability. This study aimed to design and develop a low-cost, ergonomic bionic hand prototype [...] Read more.
Background/Objectives: Hand loss or severe impairment significantly reduces quality of life by restricting essential daily activities and professional tasks. Despite advances in prosthetics, challenges remain in affordability, accessibility, and usability. This study aimed to design and develop a low-cost, ergonomic bionic hand prototype that integrates sustainable fabrication, intuitive control, and modular electronics. Methods: A user-centred design process guided by iterative prototyping, anatomical modelling, and functional validation. The prototype was manufactured using 3D printing techniques and assembled with modular electronic components. The design included segmented fingers, independent thumb articulation, and a tendon-like actuation system driven by micro-motors. Control was implemented through an ESP32-based board and a Bluetooth-enabled mobile application. Durability was preliminarily assessed through 500 grasp–release cycles. Results: Experimental validation confirmed the feasibility of both precision and power grips. The pinch grip successfully lifted objects to 120 g, and the power grip up to 85 g, corresponding to effective output forces of approximately 1.2 N and 0.83 N, respectively. The final prototype weighed ~350 g and maintained reliable performance during 500 grasp–release cycles. Conclusions: The developed bionic hand demonstrates that an affordable, ergonomic, and functional prosthetic can be achieved through sustainable 3D printing and accessible electronics. Future work will focus on enhancing actuation strength, long-term durability, and integration of sensory feedback, with the long-term objective of clinical testing and scalable production. Full article
(This article belongs to the Section Orthopedics and Rehabilitation)
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55 pages, 3447 KB  
Article
A Microservices-Based Solution with Hybrid Communication for Energy Management in Smart Grid Environments
by Artur F. S. Veloso, José V. Reis and Ricardo A. L. Rabelo
Sensors 2026, 26(5), 1714; https://doi.org/10.3390/s26051714 - 9 Mar 2026
Viewed by 453
Abstract
The increasing variability of residential demand, combined with the expansion of distributed generation and electric vehicles, has introduced new challenges to the stability of Smart Grids (SGs). Centralized management models lack the flexibility required to operate under these conditions, reinforcing the need for [...] Read more.
The increasing variability of residential demand, combined with the expansion of distributed generation and electric vehicles, has introduced new challenges to the stability of Smart Grids (SGs). Centralized management models lack the flexibility required to operate under these conditions, reinforcing the need for scalable and data-driven architectures. This study proposes an energy management solution based on microservices, supported by hybrid communication in Low Power Wide Area Networks (LPWAN), integrating Long Range Wide Area Network (LoRaWAN) and LoRaMESH to enhance connectivity, local resilience, and reliability in data acquisition for Internet of Things (IoT) and Demand Response (DR) applications. A prototype composed of a Smart Meter (SM), a Data Aggregation Point (DAP), and a Concentrator (CON) was evaluated in a controlled environment, achieving Packet Delivery Rates above 97%, an average RSSI of −92 dBm, and a Signal-to-Noise Ratio close to 9 dB, validating the robustness of the hybrid communication. At a larger scale, data from 5567 households in the Low Carbon London (LCL) project were used to generate representative Load Profiles (LPs) through seven aggregation and clustering techniques, consistently identifying the 18:00–21:00 interval as the critical peak, with demand reaching up to 42% above the daily average. Fourteen load shifting algorithms were evaluated, and the Hybrid Adaptive Algorithm based on Intention and Resilience (HAAIR), proposed in this work, achieved the best overall performance with a 1.83% peak reduction, US$65.40 in cost savings, a reduction of 60 kg of CO2, a Comfort Loss Index of 0.04, resilience of 9.5, and reliability of 0.98. The results demonstrate that the integration of hybrid LPWAN communication, modular microservice-based architecture, and adaptive DR strategies driven by Artificial Intelligence (AI) represents a promising pathway toward scalable, resilient, and energy-efficient SGs. Full article
(This article belongs to the Special Issue LoRa Communication Technology for IoT Applications—2nd Edition)
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5 pages, 1310 KB  
Proceeding Paper
3D-Printed Antenna Arrays and Interconnects for Millimeter-Wave Applications
by Sumin David Joseph, Edward Andrew Ball, Benedict Davies, Matthew Davies, Jon R. Willmott, Jeff Kettle and Jonathon Harwell
Eng. Proc. 2026, 127(1), 8; https://doi.org/10.3390/engproc2026127008 - 6 Mar 2026
Viewed by 382
Abstract
Additive manufacturing is transforming high-frequency electronics prototyping by offering a sustainable and cost-effective alternative to traditional methods. This work addresses and demonstrates two areas: the use of 3D printing for millimeter-wave (mmWave) antennas, and chip-to-chip or chip-to-PCB interconnects. Both approaches facilitate reduced material [...] Read more.
Additive manufacturing is transforming high-frequency electronics prototyping by offering a sustainable and cost-effective alternative to traditional methods. This work addresses and demonstrates two areas: the use of 3D printing for millimeter-wave (mmWave) antennas, and chip-to-chip or chip-to-PCB interconnects. Both approaches facilitate reduced material waste. A 47 GHz series-fed microstrip patch array was printed on flexible Kapton using aerosol jet technology, showing performance comparable to etched arrays on Roger’s substrates. Crucially, the Kapton film can be peeled off after testing, allowing the reuse of expensive low-loss substrates. Therefore, this method supports rapid, low-waste prototyping. To address future chip-to-chip and chip-to-PCB mmWave interconnect limitations, XTPL’s Ultra-Precise Dispensing (UPD) was used to fabricate 3D-printed micro-interconnects. At 73 GHz, these interconnect structures achieved return loss better than 10 dB and insertion loss under 1 dB—outperforming traditional bondwires. Together, these results show 3D printing’s potential to enable sustainable, high-performance mmWave RF systems. Full article
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22 pages, 3617 KB  
Article
Batteryless IoT Sensing Using Thermoelectric Energy Harvesting from Industrial Motor Waste Heat
by Kamil Bancik, Jaromir Konecny, Martin Stankus, Radim Hercik, Jiri Koziorek, Vytautas Markevičius, Darius Andriukaitis and Michal Prauzek
Sensors 2026, 26(5), 1644; https://doi.org/10.3390/s26051644 - 5 Mar 2026
Viewed by 457
Abstract
This study presents the design, implementation, and validation of a thermoelectric energy harvesting system that exploits waste heat from an industrial electric motor to power an autonomous wireless sensor device. The proposed prototype integrates a single thermoelectric generator directly onto the motor housing [...] Read more.
This study presents the design, implementation, and validation of a thermoelectric energy harvesting system that exploits waste heat from an industrial electric motor to power an autonomous wireless sensor device. The proposed prototype integrates a single thermoelectric generator directly onto the motor housing and leverages the built-in cooling fan to maintain a stable thermal gradient of approximately 4–5 °C. Under real factory conditions, the system harvested 6.17 J of energy over 9612 s, sustaining continuous operation and 41 successful Long Range (LoRa) data transmissions with a positive energy balance. Compared with related works, the prototype achieved competitive or superior performance while operating at a lower motor rating of 0.25 kW, highlighting its efficiency relative to system scale. Key innovations include a hybrid DC/DC conversion chain bridging ultra-low input voltages to modern microcontrollers, and an adaptive transmission strategy that ensures predictable energy management and reliable wireless communication. These results demonstrate the feasibility of battery-free sensing in industrial environments and underline the potential of thermoelectric harvesting as a cost-effective, maintenance-free, and environmentally responsible solution for predictive maintenance and Industry 4.0 applications. Full article
(This article belongs to the Special Issue Applications of Sensors Based on Embedded Systems)
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12 pages, 809 KB  
Article
Escherichia coli Optoelectronic Sensors for In Situ Monitoring of Selected Materials Across Water Supply Systems
by Yonatan Uziel, Natan Orlov, Loay Atamneh, Offer Schwartsglass, Shimshon Belkin and Aharon J. Agranat
Chemosensors 2026, 14(3), 62; https://doi.org/10.3390/chemosensors14030062 - 5 Mar 2026
Viewed by 470
Abstract
Chemical monitoring of pollutants and hazardous materials in water supply systems traditionally depends on centralized laboratories, advanced instrumentation, and trained personnel, limiting accessibility and preventing real-time, on-site analysis. This work presents an alternative cost-effective, field-deployable approach that uses genetically engineered bioluminescent bioreporters, encapsulated [...] Read more.
Chemical monitoring of pollutants and hazardous materials in water supply systems traditionally depends on centralized laboratories, advanced instrumentation, and trained personnel, limiting accessibility and preventing real-time, on-site analysis. This work presents an alternative cost-effective, field-deployable approach that uses genetically engineered bioluminescent bioreporters, encapsulated in self-sufficient alginate capsules and integrated with an optoelectronic detection circuit, to detect and quantify target materials in water. We have developed a scalable single-channel prototype featuring four sensing tracks—two for sample measurement, one for clean water, and one for a standard reference solution. The latter employs the standard ratio (SR) method to ensure robust quantification, compensating for batch variability and environmental effects. System characterization showed high uniformity across tracks. Validation with nalidixic acid (NA) demonstrated reliable quantitative performance, with a blind test estimation of 5.6 mg/L for a true concentration of 5 mg/L, well within the calibration error range. Additional sensitivity testing confirmed detection of mitomycin C (MMC) at concentrations as low as 50 µg/L. Overall, the results highlight the potential of bacterial chemical sensing as a practical and scalable tool for real-time, in situ water quality monitoring networks. Full article
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26 pages, 3220 KB  
Review
Additive Manufacturing Technologies for Electronic Integration and Packaging
by Arashdeep Singh and Ahsan Mian
Electron. Mater. 2026, 7(1), 6; https://doi.org/10.3390/electronicmat7010006 - 4 Mar 2026
Viewed by 856
Abstract
Additive Manufacturing (AM) and printing-based fabrication technologies have emerged as powerful enablers for next-generation electronic integration and packaging, addressing the growing limitations of conventional subtractive manufacturing techniques. As electronic systems continue to scale toward higher operating frequencies (10–110 GHz and beyond) and increased [...] Read more.
Additive Manufacturing (AM) and printing-based fabrication technologies have emerged as powerful enablers for next-generation electronic integration and packaging, addressing the growing limitations of conventional subtractive manufacturing techniques. As electronic systems continue to scale toward higher operating frequencies (10–110 GHz and beyond) and increased functional density (>104 interconnects/cm2), traditional packaging approaches struggle with rigid design constraints, complex processing steps (>15–25 fabrication steps), high tooling costs ($10,000–$100,000 for mask and molds) and limited compatibility with heterogeneous integration. In this review, a comprehensive and critical overview of major additive manufacturing and printing technologies including aerosol jet printing, inkjet printing, vat polymerization, fused filament fabrication (FFF) and nScrypt printing is presented from the perspective of electronic assembly and packaging. The fundamental working mechanisms, material compatibility, resolution limits, scalability, and reliability considerations of each technique are systematically discussed. From a manufacturing standpoint, AM reduces material waste by 50–90% compared to subtractive PCB processing and eliminates tooling costs, enabling low-volume prototyping with per-unit fabrication costs reduced by 30–70% for small batches (<100 units). Production throughput varies widely, from 1 to 20 cm2/min for high-resolution direct write systems to >100 cm2/min for scalable inkjet systems. Moreover, it is discussed how these technologies enable advanced packaging architectures such as printed signal crossovers, three-dimensional interconnects, ramps, and embedded chip assemblies. Recent research efforts and reported demonstrations are analyzed to highlight the advantages and current limitations of additive manufacturing for high-frequency, RF, and system-on-package (SoP) applications. Finally, future directions and remaining challenges are discussed, including advances in materials, custom and on-demand manufacturing, enhanced design freedom, integration of multifunctionality, cost-effectiveness, and smart packaging solutions. This review aims to serve as a reference for researchers and engineers seeking to leverage additive manufacturing for high-performance electronic integration and next-generation electronic packaging solutions. Full article
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