Search Results (34)

Aluminum–lithium (Al–Li) alloys are widely used in aerospace applications because of their high strength-to-weight ratio and reduced density. However, their corrosion behavior can be significantly affected by thermomechanical processing and exposure to chloride-containing environments. In the present study, the corrosion behavior of AA8090-T3 Al–Li alloy was investigated in 3.5 wt.% NaCl solution under simulated marine conditions. The specimens were extracted from a plate and subsequently subjected to annealing and rolling treatments using a specially designed wedge-shaped geometry to generate a continuous strain gradient, enabling the evaluation of deformation-dependent corrosion behavior across different deformation zones. The corrosion behavior was evaluated using potentiodynamic polarization, immersion testing, and surface characterization techniques. The results revealed significant variations in corrosion behavior with thermomechanical condition and deformation zone. The T3 temper-rolled specimen exhibited superior corrosion resistance compared to the annealed and rolled conditions. The lowest corrosion rate of 0.003 mpy was observed for the highly deformed T3 temper-rolled condition, whereas annealed specimens showed higher corrosion susceptibility associated with localized corrosion attack and precipitate-related galvanic activity. Surface characterization confirmed the formation of aluminum hydroxide- and copper oxide-based corrosion products. The study demonstrates the effectiveness of the wedge-shaped rolling methodology for evaluating zone-dependent corrosion behavior in thermomechanically processed AA8090 alloy. Full article

This study presents an integrated process for the recovery and purification of lithium hydroxide (LiOH) from lithium sulfate (Li₂SO₄) solution obtained by sulfuric acid leaching of spent crucibles used for producing the cathodes of LIBs. The recovered leachate contains considerable concentrations of metallic impurities, including Na, K, Mg, Ca, Al, and Ni, which hinder the direct production of high-purity LiOH. To overcome this limitation, a pretreatment step combining cation- and anion-exchange resins was introduced to control impurity levels and condition the solution prior to conversion. Under the optimized ion-exchange condition of 10 g cation-exchange resin and 50 g anion-exchange resin, the solution pH was adjusted to 6–7, resulting in effective impurity removal through combined ion-exchange and solution-conditioning effects. More than 90% of Al was removed, while Mg, Ca, Na, K, and Ni were removed by approximately 70–75%. After purification, LiOH was produced through a double-displacement conversion reaction using Ba(OH)₂. The results showed that the reaction temperature and the [OH]:[Li] molar ratio were the key parameters governing the sulfate-removal-based apparent conversion efficiency and filtrate-based LiOH purity. Excess OH⁻ promoted the formation of dissolved and complexed species, thereby lowering the purity of the LiOH-containing filtrate. In contrast, the optimum condition was identified at 70 °C and an [OH]:[Li] molar ratio of 1:1, under which SO₄²⁻ was effectively removed as solid BaSO₄. Under these conditions, the sulfate-removal-based apparent conversion efficiency reached 91.91%, and the filtrate-based LiOH purity was 98.84%. X-ray diffraction analysis confirmed the coexistence of LiOH·H₂O and LiOH phases in the final recovered product, whereas the precipitate was identified as single-phase BaSO₄, indicating effective sulfate removal. Overall, this study demonstrates the feasibility of producing high-purity LiOH from sulfation-derived Li₂SO₄ leachate through a sequential process consisting of impurity removal, conversion, and drying. The findings provide fundamental process data for the design of lithium recovery and purification routes using spent cathode crucibles as secondary lithium resources. Full article

This study used calcium hydroxide (CH) to simulate the alkaline environment of cement and to activate lithium slag (LS), aiming to reveal the mechanism of LS in cement. The early-age hydration of LS blended with 10 wt.% CH was monitored via isothermal calorimetry (ICC) at ambient temperature, followed by a comparative analysis of phase assemblage, microstructure, and macroscopic properties under standard and steam curing conditions. The results show that LS exhibits superior early reactivity within the first 9 h, which is attributed to abundant ettringite formation. Two distinct exothermic peaks were identified during LS-CH hydration, corresponding to (i) ettringite formation accompanied by LS dissolution and C–S–H precipitation, and (ii) CaCO₃ crystallization and renewed ettringite formation. The hydrated paste consists of abundant AFt, CaCO₃ polymorphs, unreacted LS particles, and a small amount of C–S–H gel with a low Ca/Si ratio and incorporating Al and S. This unique phase assemblage results in a coarser pore structure and lower specific surface area compared with conventional cement paste. Nevertheless, the system achieves a relatively high 28-day compressive strength, highlighting the promise of LS-CH blends as sustainable cementitious materials. Full article

The global lithium supply balance has been under pressure since the recent increase in demand for electric vehicles. Conventional techniques for lithium extraction from natural resources are solar evaporation and hard-rock mining, which both have their limitations in view of sustainability. The question arises whether these methods will suffice for a responsible supply to provide the necessary materials for the emerging green economy. While new technologies for the valorization of lithium from unconventional resources like geothermal brines, salt lakes and seawater are in the pipeline, they are yet to be proven on an industrial scale. Membrane technology, ion-exchange adsorption and electrochemical methods are the current focus of several players in the pilot stage of their announced lithium carbonate or hydroxide production process. These technologies have various advantages and disadvantages in terms of energy consumption, selectivity and process costs, and the optimal choice remains dependent on local factors such as brine composition, energy availability and reagent cost. There are currently several DLE projects in the pilot phase, which is a significant step towards more sustainable lithium supply. Proving the economic and technical viability of these methods for extracting lithium from unconventional sources would increase the amount of globally proven reserves while diversifying and de-risking the supply chain, which is currently heavily dominated by a small number of countries. Full article

The increasing demand for lithium-ion batteries (LIBs) has intensified the need for efficient lithium (Li) recovery from secondary sources. This study focuses on anti-solvent crystallization for the recovery of high-purity lithium hydroxide monohydrate (LiOH·H₂O) from a Li-rich leachate, derived from the flue dust of a pilot-scale pyrometallurgical process for LIB material recycling. To optimize product yield and purity, a series of experiments were performed, focusing on the influence of parameters such as solvent type, organic-to-aqueous (O/A) volumetric ratio, crystallization time, stirring rate, and anti-solvent addition rate. Acetone was identified as the most effective anti-solvent, producing rectangular cuboid crystals with approximately 90% Li recovery and around 95% purity, under optimized conditions (O/A = 4, 3 h, 150 rpm, and solvent flow rate of 5 mL/min). The flow rate influenced crystal morphology and impurity entrapment, with 5 mL/min favoring nucleation-dominated crystallization regime, producing ~20 μm of well-dispersed crystals with reduced impurity incorporation. SEM-EDS, surface washing, and gradual dissolution of obtained LiOH·H₂O crystals revealed that the impurities sodium (Na), potassium (K), aluminum (Al), calcium (Ca) and chromium (Cr) were crystallized as conglomerates. It was found that Na, K, Al, and Ca primarily crystallized as highly soluble conglomerates, while Cr was crystallized as a lowly soluble conglomerate impurity. In contrast Zn was distributed throughout the crystal bulk, suggesting either the entrapment of soluble zincate species within the growing crystals or the formation of mixed Li-Zn phase. Therefore, to achieve battery-grade purity, further purification measures are necessary. Full article

This study presents an approach to synthesizing LTA-type zeolite from spodumene residue generated during a lithium extraction process. A residue was obtained after leaching β-spodumene with 2 mol/L phosphoric acid. After solid–liquid separation, the delithiated residue was first treated with 2 mol/L sodium hydroxide and then subjected to hydrothermal synthesis using sodium aluminate as an additional aluminum source. The resulting material was characterized by XRD, SEM-EDS, XPS, and FTIR, which collectively confirmed the formation of a crystalline material exhibiting the structural features, elemental composition, and morphological characteristics consistent with LTA-type zeolite. Additional analyses, including BET surface area, particle size distribution, and zeta potential measurements, were performed to further evaluate the physicochemical properties of the synthesized zeolite. The spodumene leach residue (SLR)-derived zeolite was further tested for its adsorption performance in heavy metal ions removal from a mixed ion solution containing Pb²⁺, Cu²⁺, Zn²⁺, and Ni²⁺ ions. The zeolite demonstrated a high selectivity for Pb²⁺, followed by moderate uptake of Cu²⁺, while Zn²⁺ and Ni²⁺ adsorption was minimal. These findings demonstrate that spodumene residue, a waste by-product of lithium processing, can be effectively upcycled into LTA zeolite suitable for heavy metal remediation in water treatment applications. Full article

This study develops and validates an integrated hydrometallurgical process to recover battery-grade lithium hydroxide monohydrate from spent aluminosilicate sagger crucibles. Lithium was first leached as Li₂SO₄ from the crucibles using sulfuric acid; the Li₂SO₄·H₂O present in the leachate was then thermally decomposed at 300 °C to Li₂SO₄ + H₂O, as confirmed by TGA-guided selection and XRD. Subsequent conversion to LiOH proceeded via double decomposition with Ba(OH)₂. Guided by HSC-based equilibrium simulations and an Eh–pH analysis of the Li–Ba–S–H₂O system, reaction conditions were optimized over 60–80 °C and [OH⁻]/[Li⁺] = 1–3. The optimum was identified at 70 °C and [OH⁻]/[Li⁺] = 1, delivering a conversion efficiency of 98.78% and a Li recovery of 98.86%. Two-end-point acid titration indicated a LiOH content of 90.29 wt.% in solution with minimal Li₂CO₃ formation, consistent with processing under vacuum–Ar to suppress CO₂ uptake. The crystallized product obtained by evaporation at ≥90 °C for 24 h was confirmed as LiOH·H₂O (with LiOH) by XRD, while the solid by-product was single-phase BaSO₄. ICP-OES measured a final LiOH·H₂O purity of 99.8%. Full article

The exponential growth of global electric vehicle deployment has precipitated a critical need for the sustainable recycling of end-of-life lithium-ion batteries (LIBs), particularly nickel–cobalt–manganese (NCM) ternary cathodes, which dominate the retired battery stream. This study establishes an integrated Aspen Plus-based hydrometallurgical process model, focusing on “acid dissolution–LiOH precipitation–electrolysis” for closed-loop NCM recycling. Gibbs reactor-based dissolution kinetics is used for selective metal leaching (achieving > 99% efficiency at 185 kg/h acid flow), the thermodynamic prioritization of sequential hydroxide precipitation (Co → Ni → Mn at 10–60 kg/h LiOH), and the electrochemical regeneration of LiOH/H₂SO₄ from Li₂SO₄ (70.01 kg/h LiOH at 0.8 conversion). Material balance analysis confirms a net production of 10.01 kg LiOH per 100 kg of NCM feedstock with 41.87 kg of acid consumption, while the energy of electrolysis power is 452.96 kW at 6 V/1360 A/m². This work provides a techno-economic framework for industrial-scale battery recycling. Full article

With the rapid advancement of new energy electric vehicles, high-capacity nickel-rich layered oxides have emerged as predominant cathode materials in lithium-ion battery systems. However, their widespread implementation necessitates rigorous investigation into cycling stability. We synthesized nickel-manganese-aluminum hydroxide precursors as raw materials by co-precipitation method, and synthesized ultrathin Al₂O₃-coated LiNi_0.9Mn_0.05Al_0.05O₂ cathode materials by hydrolysis reaction. The cathode material was uniformly covered by an Al₂O₃ layer with an average thickness of 5–10 nm by high resolution transmission electron microscopy (HRTEM). Electrochemical performance tests showed that the modified cathode material exhibited significantly enhanced reversible capacity, cycling stability, and rate performance, and a more favorable differential capacity curve. In particular, the LNMA-2 samples were able to maintain 90.6% and 88.3% of their initial capacity after 100 cycle tests (with cutoff voltages of 4.3 and 4.5 V, respectively) at 0.5 C charge/discharge rate. These improved electrochemical properties are mainly attributed to the advantages offered by the unique Al₂O₃ coating structure. This study provides significant theoretical value for designing and optimizing the production of high-nickel cobalt-free cathode materials with high cycling performance. Full article

Layered double hydroxides (LDHs), notable for their unique two-dimensional layered structures, have attracted significant research attention due to their exceptional versatility and promising performance in energy storage and conversion applications. This comprehensive review systematically addresses the fundamentals and diverse synthesis strategies for LDHs, including co-precipitation, hydrothermal synthesis, electrochemical deposition, sol-gel processes, ultrasonication, and exfoliation techniques. The synthesis methods profoundly influence the physicochemical properties, morphology, and electrochemical performance of LDHs, necessitating a detailed understanding to optimize their applications. In this paper, the role of LDHs in batteries, supercapacitors, and hydrogen production is critically evaluated. We discuss their incorporation in various battery systems, such as lithium-ion, lithium–sulfur, sodium-ion, chloride-ion, zinc-ion, and zinc–air batteries, highlighting their structural and electrochemical advantages. Additionally, the superior pseudocapacitive behavior and high energy densities offered by LDHs in supercapacitors are elucidated. The effectiveness of LDHs in hydrogen production, particularly through electrocatalytic water splitting, underscores their significance in renewable energy systems. This review paper uniquely integrates these three pivotal energy technologies, outlining current innovations and challenges, thus fulfilling a critical need for the scientific community by providing consolidated insights and guiding future research directions. Full article

The engineered artificial mineral (EnAM) lithium aluminate (LiAlO₂) is a promising candidate for the recycling of lithium from slags, which can originate from the reprocessing of batteries, for example. Derivatives of the natural product Punicine (1-(2′,5′-dihydroxyphenyl)-pyridinium) from Punica granatum have been proven to be effective switchable collectors for the flotation of this mineral as they react to light. In the present study, three Punicines were added to a planetary ball mill before grinding LiAlO₂ to particle sizes suitable for flotation. We investigated the influence of Punicine and two derivatives with C10 and C17 side chains on the grinding results at different grinding times and conditions as well as on the yields in flotations. SEM images of the particles, IR and ICP–OES measurements provided insights into the Punicine–particle interactions. They showed that Punicines not only prevent the formation of hydrophilic and thus undesirable lithium aluminate hydroxide hydrate (LiAl₂(OH)₇ ▪ x H₂O) surfaces in this process, as is unavoidable in aqueous flotation without this pretreatment, they also prevent the undesired release of lithium cations into the aqueous phase. Due to considerable hydrophobization of the particle surface of LiAlO₂, nearly quantitative recovery rates of this engineered artificial mineral are achieved using the process described here. Full article

Traditional lithium hydroxide production techniques, like lithium sulfate and lithium carbonate causticizing methods, suffer from drawbacks including high specific energy consumption, time-consuming processes, and low recovery rates. The conversion of lithium chloride to lithium hydroxide using bipolar membrane electrodialysis is straightforward; however, the influence of operational parameters on bipolar membrane electrodialysis performance have not been investigated. Herein, the impact of the current density (20 mA/cm²~80 mA/cm²), feed concentration (0.5 M~2.5 M), initial feed pH (2.5, 3.5 and 4.5), and the volume ratio of the feed and base solution (1:1, 2:1 and 3:1) on the current efficiency and specific energy consumption in the bipolar membrane electrodialysis was systematically investigated. The bipolar membrane electrodialysis process showed promising results under optimal conditions with a current density of 50 mA/cm² and an initial lithium chloride concentration of 1.5 M. This process achieved a current efficiency of 75.86% with a specific energy consumption of 3.65 kwh/kg lithium hydroxide while also demonstrating a lithium hydroxide recovery rate exceeding 90% with a purity of about 95%. This work will provide valuable guidance for hands on implementation of bipolar membrane electrodialysis technology in the production of LiOH. Full article

A solid-solution cathode of LiCoPO₄-LiNiPO₄ was investigated as a potential candidate for use with the Li₄Ti₅O₁₂ (LTO) anode in Li-ion batteries. A pre-synthesized nickel–cobalt hydroxide precursor is mixed with lithium and phosphate sources by wet ball milling, which results in the final product, LiNi_yCo_1−yPO₄ (LNCP) by subsequent heat treatment. Crystal structure and morphology of the product were analyzed by X-ray powder diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). Its XRD patterns show that LNCP is primarily a single-phase compound and has olivine-type XRD patterns similar to its parent compounds, LiCoPO₄ and LiNiPO₄. Synchrotron X-ray absorption spectroscopy (XAS) analysis, however, indicates that Ni doping in LiCoPO₄ is unfavorable because Ni²⁺ is not actively involved in the electrochemical reaction. Consequently, it reduces the charge storage capability of the LNCP cathode. Additionally, ex situ XRD analysis of cycled electrodes confirms the formation of the electrochemically inactive rock salt-type NiO phase. The discharge capacity of the LNCP cathode is entirely associated with the Co³⁺/Co²⁺ redox couple. The electrochemical evaluation demonstrated that the LNCP cathode paired with the LTO anode produced a 3.12 V battery with an energy density of 184 Wh kg⁻¹ based on the cathode mass. Full article

In this study, LiNi_0.8Co_0.15Al_0.05O₂@x%Al₂O_3-coated cathode materials were regeneratively compounded by the solid-phase sintering method, and their structural characterization and electrochemical performance were systematically analyzed. The regenerated ternary cathode material precursor synthesized by the co-precipitation method was roasted with lithium carbonate at a molar ratio of 1:1.1, and then completely mixed with different contents of aluminum hydroxide. The combined materials were then sintered at 800 °C for 15 h to obtain the regenerated coated cathode material, LiNi_0.8Co_0.15Al_0.05O₂@x%Al₂O₃. The thermogravimetry analysis, phase composition, morphological characteristics, and other tests show that when the added content of aluminum hydroxide is 3%, the regenerated cathode material, LiNi_0.8Co_0.15Al_0.05O₂@1.5%Al₂O_3, exhibits the highest-order layered structure with Al₂O₃ coating. This material can better inhibit the production of Ni²⁺, and improve material structure and electrochemical properties. The first charge–discharge efficiency of the battery assembled with this regenerated cathode material is 97.4%, a 50-cycle capacity retention is 93.4%, and a 100-cycle capacity retention is 87.6%. The first charge–discharge efficiency is far better than that of the uncoated regenerated battery. Full article

The advantages of new types of H₂TiO₃ lithium-ion sieves, including excellent adsorption performance, high-efficiency Li⁺-ion selectivity, reliable regeneration, environmental friendliness, and easy preparation, have attracted considerable attention. Currently, the prices of lithium carbonate and other related products are rapidly increasing, so the use of H₂TiO₃ lithium-ion sieves to extract lithium resources in salt lake brine has become a crucial strategy. H₂TiO₃ lithium-ion sieve is a layered double hydroxide with a 3R₁ sequence to arrange oxygen layers. Its adsorption mechanism involves the breaking of surface O-H bonds and the formation of O-Li bonds. This study provides a theoretical basis for developing high-efficiency lithium-ion sieves. This article also summarizes the influencing factors for the synthesis process of H₂TiO₃, which can seriously influence the adsorption performance, and offers experimental verification for the preparation of H₂TiO₃ lithium-ion sieves. H₂TiO₃ lithium-ion sieves prepared from anatase using a reasonable method show the largest adsorption capacity. In addition, effective ways to recycle H₂TiO₃ are outlined, which provide a guarantee for its industrial application. Finally, this paper summarizes the full text and points out future research directions for H₂TiO₃ lithium-ion sieves. Full article