Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Article Types

Countries / Regions

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Search Results (455)

Search Parameters:
Keywords = kilning

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
15 pages, 642 KiB  
Article
Evaluation of the Profile of Selected Bioactive Compounds and the Potential of Barley Wort Enriched with Malted and Unmalted Hemp Seeds for Brewing Applications
by Marek Zdaniewicz, Robert Duliński, Jana Lakatošová, Janusz Gołaszewski and Krystyna Żuk-Gołaszewska
Molecules 2025, 30(15), 3261; https://doi.org/10.3390/molecules30153261 - 4 Aug 2025
Abstract
The incorporation of Cannabis sativa L. seeds into barley wort was investigated to enhance the functional profile of beer. Hemp seeds (cv. Henola) were malted via controlled steeping, germination, and kilning, then added to barley malt at 10% and 30% (w/ [...] Read more.
The incorporation of Cannabis sativa L. seeds into barley wort was investigated to enhance the functional profile of beer. Hemp seeds (cv. Henola) were malted via controlled steeping, germination, and kilning, then added to barley malt at 10% and 30% (w/w) in both malted and unmalted forms. Standard congress mashing produced worts whose physicochemical parameters (pH, extract, colour, turbidity, filtration and saccharification times) were assessed, alongside profiles of fermentable sugars, polyphenols, B-group vitamins, and cannabinoids. Addition of hemp seeds reduced extract yield without impairing saccharification or filtration and slightly elevated mash pH and turbidity. Maltose and glucose levels declined significantly at higher hemp dosages, whereas sucrose remained stable. Wort enriched with 30% unmalted seeds exhibited the highest levels of trans-ferulic (20.61 µg/g), gallic (5.66 µg/g), trans-p-coumaric (3.68 µg/g), quercetin (6.07 µg/g), and trans-cinnamic (4.07 µg/g) acids. Malted hemp addition enhanced thiamine (up to 0.302 mg/mL) and riboflavin (up to 178.8 µg/mL) concentrations. Cannabinoids (THCA-A, THCV, CBDV, CBG, CBN) were successfully extracted at µg/mL levels, with the total cannabinoid content peaking at 14.59 µg/mL in the 30% malted treatment. These findings demonstrate that hemp seeds, particularly in malted form, can enrich barley wort with bioactive polyphenols, vitamins, and non-psychoactive cannabinoids under standard mashing conditions, without compromising key brewing performance metrics. Further work on fermentation, sensory evaluation, stability, and bioavailability is warranted to realise hemp-enriched functional beers. Full article
Show Figures

Figure 1

16 pages, 6744 KiB  
Article
Thermochemical Conversion of Digestate Derived from OFMSW Anaerobic Digestion to Produce Methane-Rich Syngas with CO2 Sorption
by Emanuele Fanelli, Cesare Freda, Assunta Romanelli, Vito Valerio, Adolfo Le Pera, Miriam Sellaro, Giacinto Cornacchia and Giacobbe Braccio
Processes 2025, 13(8), 2451; https://doi.org/10.3390/pr13082451 - 2 Aug 2025
Viewed by 192
Abstract
The energetic valorization of digestate obtained from anaerobic digestion (AD) of the organic fraction of municipal solid waste (OFMSW) was investigated via pyrolysis in a bench-scale rotary kiln. The mass rate of dried digestate to the rotary kiln pyrolyzer was fixed at 500 [...] Read more.
The energetic valorization of digestate obtained from anaerobic digestion (AD) of the organic fraction of municipal solid waste (OFMSW) was investigated via pyrolysis in a bench-scale rotary kiln. The mass rate of dried digestate to the rotary kiln pyrolyzer was fixed at 500 gr/h. The effect of the pyrolysis temperature was investigated at 600, 700, and 800 °C. The pyrolysis products, char, oil, and gas, were quantified and chemically analyzed. It was observed that with the increase in the temperature from 600 to 800 °C, the char decreased from 60.3% to 52.2% and the gas increased from 26.5% to 35.3%. With the aim of increasing the methane production and methane concentration in syngas, the effect of CaO addition to the pyrolysis process was investigated at the same temperature, too. The mass ratio CaO/dried digestate was set at 0.2. The addition of CaO sorbent has a clear effect on the yield and composition of pyrolysis products. Under the experimental conditions, CaO was observed to act both as a CO2 sorbent and as a catalyst, promoting cracking and reforming reactions of volatile compounds. In more detail, at the investigated temperatures, a net reduction in CO2 concentration was observed in syngas, accompanied by an increase in CH4 concentration. The gas yield decreased with the CaO addition because of CO2 chemisorption. The oil yield decreased as well, probably because of the cracking and reforming effect of the CaO on the volatiles. A very promising performance of the CaO sorbent was observed at 600 °C; at this temperature, the CO2 concentration decreased from 32.2 to 13.9 mol %, and the methane concentration increased from 16.1 to 29.4 mol %. At the same temperature, the methane production increased from 34 to 63 g/kgdigestate. Full article
(This article belongs to the Section Chemical Processes and Systems)
Show Figures

Figure 1

22 pages, 14333 KiB  
Article
A Transient Combustion Study in a Brick Kiln Using Natural Gas as Fuel by Means of CFD
by Sergio Alonso-Romero, Jorge Arturo Alfaro-Ayala, José Eduardo Frias-Chimal, Oscar A. López-Núñez, José de Jesús Ramírez-Minguela and Roberto Zitzumbo-Guzmán
Processes 2025, 13(8), 2437; https://doi.org/10.3390/pr13082437 - 1 Aug 2025
Viewed by 201
Abstract
A brick kiln was experimentally studied to measure the transient temperature of hot gases and the compressive strength of the bricks, using pine wood as fuel, in order to evaluate the thermal performance of the actual system. In addition, a transient combustion model [...] Read more.
A brick kiln was experimentally studied to measure the transient temperature of hot gases and the compressive strength of the bricks, using pine wood as fuel, in order to evaluate the thermal performance of the actual system. In addition, a transient combustion model based on computational fluid dynamics (CFD) was used to simulate the combustion of natural gas in the brick kiln as a hypothetical case, with the aim of investigating the potential benefits of fuel switching. The theoretical stoichiometric combustion of both pine wood and natural gas was employed to compare the mole fractions and the adiabatic flame temperature. Also, the transient hot gas temperature obtained from the experimental wood-fired kiln were compared with those from the simulated natural gas-fired kiln. Furthermore, numerical simulations were carried out to obtain the transient hot gas temperature and NOx emissions under stoichiometric, fuel-rich, and excess air conditions. The results of CO2 mole fractions from stoichiometric combustion demonstrate that natural gas may represent a cleaner alternative for use in brick kilns, due to a 44.08% reduction in emissions. Contour plots of transient hot gases temperature, velocity, and CO2 emission inside the kiln are presented. Moreover, the time-dependent emissions of CO2, H2O, and CO at the kiln outlet are shown. It can be concluded that the presence of CO mole fractions at the kiln outlet suggests that the transient combustion process could be further improved. The low firing efficiency of bricks and the thermal efficiency obtained are attributed to uneven temperatures distributions inside the kiln. Moreover, hot gas temperature and NOx emissions were found to be higher under stoichiometric conditions than under fuel-rich or excess of air conditions. Therefore, this work could be useful for improving the thermal–hydraulic and emissions performance of brick kilns, as well as for future kiln design improvements. Full article
(This article belongs to the Special Issue Numerical Simulation of Flow and Heat Transfer Processes)
Show Figures

Figure 1

49 pages, 4131 KiB  
Review
Municipal Solid Waste Gasification: Technologies, Process Parameters, and Sustainable Valorization of By-Products in a Circular Economy
by Nicoleta Ungureanu, Nicolae-Valentin Vlăduț, Sorin-Ștefan Biriș, Mariana Ionescu and Neluș-Evelin Gheorghiță
Sustainability 2025, 17(15), 6704; https://doi.org/10.3390/su17156704 - 23 Jul 2025
Viewed by 379
Abstract
Gasification of municipal solid waste and other biogenic residues (e.g., biomass and biowaste) is increasingly recognized as a promising thermochemical pathway for converting non-recyclable fractions into valuable energy carriers, with applications in electricity generation, district heating, hydrogen production, and synthetic fuels. This paper [...] Read more.
Gasification of municipal solid waste and other biogenic residues (e.g., biomass and biowaste) is increasingly recognized as a promising thermochemical pathway for converting non-recyclable fractions into valuable energy carriers, with applications in electricity generation, district heating, hydrogen production, and synthetic fuels. This paper provides a comprehensive analysis of major gasification technologies, including fixed bed, fluidized bed, entrained flow, plasma, supercritical water, microwave-assisted, high-temperature steam, and rotary kiln systems. Key aspects such as feedstock compatibility, operating parameters, technology readiness level, and integration within circular economy frameworks are critically evaluated. A comparative assessment of incineration and pyrolysis highlights the environmental and energetic advantages of gasification. The valorization pathways for main product (syngas) and by-products (syngas, ash, tar, and biochar) are also explored, emphasizing their reuse in environmental, agricultural, and industrial applications. Despite progress, large-scale adoption in Europe is constrained by economic, legislative, and technical barriers. Future research should prioritize scaling emerging systems, optimizing by-product recovery, and improving integration with carbon capture and circular energy infrastructures. Supported by recent European policy frameworks, gasification is positioned to play a key role in sustainable waste-to-energy strategies, biomass valorization, and the transition to a low-emission economy. Full article
(This article belongs to the Special Issue Sustainable Waste Process Engineering and Biomass Valorization)
Show Figures

Figure 1

17 pages, 1652 KiB  
Article
Evaluation of Binderless Briquettes as Potential Feed for the Electric Arc Furnaces at Barro Alto, Brazil
by Johnny Obakeng Mogalanyane, Natasia Naudé and Andrie Mariana Garbers-Craig
Minerals 2025, 15(7), 756; https://doi.org/10.3390/min15070756 - 19 Jul 2025
Viewed by 251
Abstract
Barro Alto processes nickel laterite ore using rotary kilns and six-in-line rectangular electric arc furnaces. This study evaluated the briquetting of ferronickel ore to reduce kiln fines, improve furnace charge permeability, and enhance process safety. Binderless briquettes were produced from screened ore at [...] Read more.
Barro Alto processes nickel laterite ore using rotary kilns and six-in-line rectangular electric arc furnaces. This study evaluated the briquetting of ferronickel ore to reduce kiln fines, improve furnace charge permeability, and enhance process safety. Binderless briquettes were produced from screened ore at two size fractions (−6.3 mm and −12.5 mm), with moisture contents of 16% and 24%, cured under closed and open conditions. The physical and metallurgical properties of the briquettes were assessed using ISO standard tests. The results confirmed successful agglomeration of the ore into binderless briquettes. Screening the run-of-mine (ROM) ore improved the feed quality, increasing the NiO grade from 2.0% to 2.2% in the −6.3 mm fraction. The briquettes from the −6.3 mm ore at 16% moisture exhibited the highest green strength (559 N). Higher moisture content reduced the briquette strength and increased both the reduction disintegration and decrepitation indices. The decrepitation index increased from 0.33% to 0.61% for the −6.3 mm briquettes when the moisture increased from 16% to 24%. The reduction levels were 33.4% and 39.2% for −6.3 mm and −12.5 mm briquettes with 16% moisture, respectively. This study concludes that optimal performance was achieved using −6.3 mm ore, 16% moisture, and open curing, thereby balancing reduction efficiency and mechanical stability. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
Show Figures

Figure 1

16 pages, 3177 KiB  
Article
Cadmium as the Critical Limiting Factor in the Co-Disposal of Municipal Solid Waste Incineration Fly Ash in Cement Kilns: Implications for Three-Stage Water Washing Efficiency and Safe Dosage Control
by Zhonggen Li, Qingfeng Wang, Li Tang, Liangliang Yang and Guangyi Sun
Toxics 2025, 13(7), 593; https://doi.org/10.3390/toxics13070593 - 15 Jul 2025
Viewed by 363
Abstract
The co-disposal of municipal solid waste incineration fly ash (MSWI-FA) in cement kilns is an effective method for managing incineration by-products in China. However, the presence of heavy metals in MSWI-FA raises environmental concerns. This study analyzed the Cu, Zn, Cd, Pb, Cr, [...] Read more.
The co-disposal of municipal solid waste incineration fly ash (MSWI-FA) in cement kilns is an effective method for managing incineration by-products in China. However, the presence of heavy metals in MSWI-FA raises environmental concerns. This study analyzed the Cu, Zn, Cd, Pb, Cr, and Ni concentrations in MSWI-FA from 11 representative facilities across China and assessed the efficacy of a three-stage water washing process for Cl and heavy metal removal. The results revealed significant regional variations in heavy metal content that were strongly correlated with surface soil levels, with Zn, Pb, and Cu exhibiting the highest concentrations. Elemental correlations, such as Cu-Pb and Zn-Cd synergies and Cd-Ni antagonism, suggest common waste sources and temperature-dependent volatilization during incineration. The washing process (solid–liquid ratio = 1:10) achieved 97.1 ± 2.0% Cl removal, reducing residual Cl to 0.45 ± 0.32%, but demonstrated limited heavy metal elimination (10.28–19.38% efficiency), resulting in elevated concentrations (32.5–60.8% increase) due to 43.4 ± 9.2% mass loss. Notably, the washing effluents exceeded municipal wastewater discharge limits by up to 52-fold for Pb and 38-fold for Cd, underscoring the need for advanced effluent treatment. To mitigate environmental risks, the addition of washed MSWI-FA in cement kilns should be restricted to ≤0.5%, with Cd content prioritized in pre-disposal assessments. This study provides actionable insights for optimizing MSWI-FA co-processing while ensuring compliance with ecological safety standards. Full article
(This article belongs to the Special Issue Distribution and Behavior of Trace Metals in the Environment)
Show Figures

Graphical abstract

27 pages, 4066 KiB  
Article
Brewers’ Spent Grain from Different Types of Malt: A Comprehensive Evaluation of Appearance, Structure, Chemical Composition, Antimicrobial Activity, and Volatile Emissions
by Aleksander Hejna, Joanna Aniśko-Michalak, Katarzyna Skórczewska, Mateusz Barczewski, Paweł Sulima, Jerzy Andrzej Przyborowski, Hubert Cieśliński and Mariusz Marć
Molecules 2025, 30(13), 2809; https://doi.org/10.3390/molecules30132809 - 30 Jun 2025
Viewed by 384
Abstract
Beer is the third most popular beverage in the world, and its production is distributed uniformly between the biggest continents. Considering the environmental aspects, the utilization of brewing by-products, mainly brewers’ spent grain (BSG), is essential on a global scale. The beer revolution, [...] Read more.
Beer is the third most popular beverage in the world, and its production is distributed uniformly between the biggest continents. Considering the environmental aspects, the utilization of brewing by-products, mainly brewers’ spent grain (BSG), is essential on a global scale. The beer revolution, lasting over a few decades, significantly diversified the beer market in terms of styles, and therefore, also its by-products, which should be characterized appropriately prior to further application. Herein, the presented study investigated the unprecedented number of 22 different variants of brewers’ spent grain, yielded from the production of various beer styles, enabling their proper comparison. A comprehensive by-product characterization revealed an almost linear relationship (Pearson correlation coefficients exceeding 0.9) between the color parameters (L*, a*, browning index) of beer and generated spent grain, enabling a prediction of BSG appearance based on beer color. Applying wheat or rye malts increased the content of extractives by over 40%, reducing cellulose content by as much as 45%. Thermal treatments of malts (kilning or smoking) also reduced extractive content and limited antioxidant activity, often by over 30%. A lack of husk for wheat or rye reduced the crystallinity index of spent grain by 21–41%, while the roasting of barley efficiently decomposed the less stable compounds and maintained the cellulose crystalline structure. All the analyzed BSG samples were characterized by low volatile emissions and very limited antimicrobial activity. Therefore, their harmfulness to human health and the environment is limited, broadening their potential application range. Full article
(This article belongs to the Special Issue Re-Valorization of Waste and Food Co-Products)
Show Figures

Graphical abstract

20 pages, 12006 KiB  
Article
An Archaeometric Study of Twelve Porcelain Chinese Sherds Found at the Santana Convent in Lisbon—16th to 18th Centuries
by Luís F. Vieira Ferreira, Isabel Ferreira Machado, Rosa Varela Gomes, Mário Varela Gomes and Manuel F. C. Pereira
Heritage 2025, 8(7), 253; https://doi.org/10.3390/heritage8070253 - 26 Jun 2025
Viewed by 343
Abstract
Twelve sherds of blue-and-white Chinese porcelains recovered from archaeological excavations in the Santana Convent (Ming and Qing Dynasties) in Lisbon were studied using several non-invasive spectroscopies, namely micro-Raman, X-ray Fluorescence (XRF), Ground State Diffuse Reflectance (GSDR), and stereomicroscopy. The use of the X-ray [...] Read more.
Twelve sherds of blue-and-white Chinese porcelains recovered from archaeological excavations in the Santana Convent (Ming and Qing Dynasties) in Lisbon were studied using several non-invasive spectroscopies, namely micro-Raman, X-ray Fluorescence (XRF), Ground State Diffuse Reflectance (GSDR), and stereomicroscopy. The use of the X-ray diffraction technique (XRD) allowed us to complete the mineralogical characterization of the ceramic bodies and glazes of the porcelains. The sample selection ranges from the 16th to the 18th centuries. The micro-Raman spectra clearly showed two types of glazes, alkaline glaze and calcium-based glaze. The GSDR absorption spectra of the blue glazes point to the use of different cobalt pigments, but a strong dependence on the glaze type does not seem to exist. The kilns where the porcelains were produced also play an important role. Both the GSDR absorption and the micro-Raman spectroscopies allow us to differentiate the Iranian blue pigment from the Chinese pigment. A direct and simple correlation between the use of Iranian blue pigment, mixtures of Iranian and Chinese pigments, or simply Chinese pigments and the stylistic dating of each sample was established. Furthermore, several important spectroscopic characterizations could be achieved in this study. Full article
Show Figures

Figure 1

19 pages, 8913 KiB  
Article
Temperature Assessment Through Decal Color in Microwave-Fired Porcelain
by Tiago Santos, Luc Hennetier, Vítor A. F. Costa and Luís C. Costa
J. Manuf. Mater. Process. 2025, 9(7), 213; https://doi.org/10.3390/jmmp9070213 - 24 Jun 2025
Viewed by 999
Abstract
Porcelain ware typically undergoes multiple firing stages, including decoration firing at temperatures that depend on the desired effect. Conventional decorative firing in gas tunnel kilns takes up to 90 min, whereas microwave heating offers a faster alternative, of around 50 min firings for [...] Read more.
Porcelain ware typically undergoes multiple firing stages, including decoration firing at temperatures that depend on the desired effect. Conventional decorative firing in gas tunnel kilns takes up to 90 min, whereas microwave heating offers a faster alternative, of around 50 min firings for both low- (~800 °C) and high-fire colors (~1200 °C). However, temperature assessment during microwave firing remains challenging. This study investigates the color changes in overglaze-decorated hard microwave and conventional porcelain firing. Decals with temperature-sensitive pigments (silver and blue) were applied to the porcelain pieces. Color coordinates (L*, a*, b*) were analyzed, comparing microwave and electrically fired samples with the gas-fired reference counterparts. Microwave-fired samples required lower temperatures to match the color of electrically fired samples. Electrically fired pieces at 900 °C are visually comparable to those processed in both a microwave furnace and a gas kiln at the same temperature of 800 °C. Color differences among different heating methods decrease as firing temperature increases. Microwave firing allows similar decorative results to be achieved as with conventional gas firing, while being faster and more energy efficient. Microwave porcelain firing is thus a viable and eco-friendly alternative for porcelain decoration, and the decals’ color changes can be used for temperature assessment during firing. Full article
Show Figures

Graphical abstract

36 pages, 15003 KiB  
Article
Underground Space and Climate Synergy Wind–Heat Environmental Response in Cold Zones
by Lufeng Nie, Heng Liu, Jiuxin Wang, Shuai Tong and Xiang Ji
Buildings 2025, 15(13), 2151; https://doi.org/10.3390/buildings15132151 - 20 Jun 2025
Viewed by 451
Abstract
Underground spaces offer significant potential for sustainable urban development, particularly in cold climate regions where surface thermal fluctuations are extreme. However, optimizing the wind–heat environmental performance of such spaces remains insufficiently explored, especially in relation to spatial morphology. This study addresses this gap [...] Read more.
Underground spaces offer significant potential for sustainable urban development, particularly in cold climate regions where surface thermal fluctuations are extreme. However, optimizing the wind–heat environmental performance of such spaces remains insufficiently explored, especially in relation to spatial morphology. This study addresses this gap by investigating how underground spatial configurations influence thermal comfort and ventilation efficiency. Six representative spatial prototypes—fully enclosed, single-side open, double-side open, central atrium, wind tower, and earth kiln—were constructed based on common underground design typologies. Computational fluid dynamics (CFD) simulations were conducted to evaluate airflow patterns and thermal responses under winter and summer conditions, incorporating relevant geotechnical properties into the boundary setup. The results indicate that deeper burial depths enhance thermal stability, while central atrium and wind tower prototypes offer the most balanced performance in both ventilation and heat regulation. These findings provide valuable design guidance for climate-responsive underground developments and contribute to the interdisciplinary integration of building physics, spatial design, and geotechnical engineering. Full article
Show Figures

Figure 1

17 pages, 1133 KiB  
Article
Effect of Cement Kiln Dust on the Mechanical and Durability Performance of Asphalt Composites
by Anmar Dulaimi, Yasir N. Kadhim, Hussein Ahmed Issa, Raghad Ahmed Hashim, Ghazi Jalal Kashesh, Jorge Miguel de Almeida Andrade and Luís Filipe Almeida Bernardo
J. Compos. Sci. 2025, 9(6), 312; https://doi.org/10.3390/jcs9060312 - 19 Jun 2025
Viewed by 401
Abstract
With increasing traffic loads and the continuous deterioration of asphalt pavements, it has become necessary to explore alternative materials that enhance both performance and sustainability. This study aims to investigate the effect of using cement kiln dust (CKD) as a filler substitute in [...] Read more.
With increasing traffic loads and the continuous deterioration of asphalt pavements, it has become necessary to explore alternative materials that enhance both performance and sustainability. This study aims to investigate the effect of using cement kiln dust (CKD) as a filler substitute in hot mix asphalt composites, focusing on the mechanical and durability properties of pavements. The results indicate that replacing conventional filler with CKD in different proportions (1.5%, 3%, 4.5%, and 6%) positively affects the properties of asphalt mixtures. Marshall stability values increased by 58.4% when using 100% CKD, indicating a significant improvement in the mixture’s ability to withstand traffic loads. Flow tests revealed that replacing CKD by up to 50% enhances the flexibility of the mixture, but exceeding this percentage makes the mixture stiffer, which may lead to premature cracking. In terms of moisture sensitivity, incorporating CKD by 25% improves the mixture’s resistance to water damage, while increasing it to 100% reduces this resistance, highlighting the need to improve the adhesion properties of asphalt. Indirect tensile strength tests have confirmed that CKD enhances the cohesion of the mixture, reducing the likelihood of cracking under pressure and contributing to longer pavement life. Based on these results, it is recommended that CKD be used for up to 50% to achieve a balanced combination of strength, flexibility, and moisture resistance, with further studies being needed to evaluate the long-term performance and potential improvements through additional material modifications. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2025)
Show Figures

Figure 1

23 pages, 8462 KiB  
Article
Engineering and Durability Properties of Sustainable Bricks Incorporating Lime Kiln Dust, Ground Granulated Blast Furnace Slag, and Tyre Rubber Wastes
by Joy Ayankop Oke and Hossam Abuel-Naga
Buildings 2025, 15(12), 2079; https://doi.org/10.3390/buildings15122079 - 17 Jun 2025
Viewed by 378
Abstract
This study explores the potential of using sustainable materials in brick manufacturing by designing a novel brick mix in the laboratory, incorporating sand, lime kiln dust (LKD) waste, tyre rubber, and ground granulated blast furnace slag (GGBFS) waste. These cementless bricks blended LKD–GGBFS [...] Read more.
This study explores the potential of using sustainable materials in brick manufacturing by designing a novel brick mix in the laboratory, incorporating sand, lime kiln dust (LKD) waste, tyre rubber, and ground granulated blast furnace slag (GGBFS) waste. These cementless bricks blended LKD–GGBFS wastes as the binder agent and fine crumb rubber from waste tyres as a partial replacement for sand in measured increments of 0%, 5%, and 10% by volume of sand. Ordinary Portland cement (OPC) and fired clay bricks were sourced from the industry, and their properties were compared to those of the laboratory bricks. Tests performed on the industry and laboratory bricks included compressive strength (CS), freeze-thaw (F-T), and water absorption (WA) tests for comparison purposes. Additionally, scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) analyses were performed on the bricks to assess the morphological and mineralogical changes responsible for the observed strengths and durability. The CS and WA values of the engineered bricks were 12, 6, and 4 MPa, and 7, 12, and 15%, respectively, for 0, 5, and 10% crumb rubber replacements. The industry bricks’ average CS and WA values were 13 MPa and 8%, respectively. From the results obtained, the green laboratory bricks passed the minimum strength requirements for load-bearing and non-load-bearing bricks, which can be used to construct small houses. Lastly, the engineered bricks demonstrated strength and durability properties comparable to those of the industry-standard bricks, indicating their potential as a sustainable alternative to help divert waste from landfills, reduce the pressure on natural fine sand extraction, and support eco-conscious brick production for a sustainable environment. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
Show Figures

Figure 1

22 pages, 2708 KiB  
Article
Effect of Changing Climatic Conditions on Properties of Wood Textile Composites
by Claudia L. von Boyneburgk and Hans-Peter Heim
Materials 2025, 18(12), 2764; https://doi.org/10.3390/ma18122764 - 12 Jun 2025
Viewed by 325
Abstract
Wood–textile composites (WTCs), consisting of polypropylene and woven willow wood, have potential for both interior and exterior applications. However, their basic materials are not inherently resistant to outdoor weathering. This study examines the impact of various climatic conditions on the material behavior of [...] Read more.
Wood–textile composites (WTCs), consisting of polypropylene and woven willow wood, have potential for both interior and exterior applications. However, their basic materials are not inherently resistant to outdoor weathering. This study examines the impact of various climatic conditions on the material behavior of WTCs. The composite and its components were aged under different scenarios, including kiln-drying, frost, standard and tropical climate, and artificial weathering and water storage, and analyzed for dimensional stability, chemical changes (FTIR), mechanical damage (µ-CT), and mechanical performance. While kiln-drying, frost, and tropical climates had only minor effects, water storage caused swelling-related damage, resulting in a 45% decrease in Young’s modulus but increased elongation at break (+88%) and impact strength (+75%). Artificial weathering led to significant degradation: tensile strength declined by 28%, Young’s modulus by 49%, and impact strength by 26%. In the medium term, this degradation compromises the integrity of the composite. The results highlight the need for effective stabilization measures—such as polymer modification or structural protection—to ensure the long-term durability of WTCs in outdoor use. Full article
(This article belongs to the Special Issue Leather, Textiles and Bio-Based Materials)
Show Figures

Graphical abstract

16 pages, 2185 KiB  
Article
Maximizing Energy Recovery from Waste Tires Through Cement Production Optimization in Togo—A Case Study
by Mona-Maria Narra, Essossinam Beguedou, Satyanarayana Narra and Michael Nelles
Waste 2025, 3(2), 19; https://doi.org/10.3390/waste3020019 - 8 Jun 2025
Viewed by 719
Abstract
The cement industry faces increasing energy costs and environmental pressures, driving the adoption of alternative fuels derived from waste materials. In Togo, approximately 350,000 t of end-of-life tires (ELT) are generated annually, creating significant environmental and health hazards through uncontrolled disposal and burning [...] Read more.
The cement industry faces increasing energy costs and environmental pressures, driving the adoption of alternative fuels derived from waste materials. In Togo, approximately 350,000 t of end-of-life tires (ELT) are generated annually, creating significant environmental and health hazards through uncontrolled disposal and burning practices. This study investigated the technical feasibility and economic viability of incorporating waste tires as an alternative fuel in cement manufacturing. Tire-derived fuel (TDF) performance was evaluated by comparing pre-processed industrial tires with unprocessed ones, focusing on clinker production loss, elemental composition, heating values, and bulk density. The results demonstrate that TDF exhibits superior performance characteristics, with the highest heating values, and meets all the required specifications for cement production. In contrast, whole tire incineration fails to satisfy the recommended criteria, necessitating blending with conventional fuels to maintain clinker quality and combustion efficiency. The investigation revealed no significant adverse effects on production processes or clinker quality while achieving substantial reductions in nitrogen and sulfur oxide emissions. The experimental results were compared with the theoretical burnout times to optimize the shredding operations and injection methods. However, several challenges remain unaddressed, including the absence of streamlined handling processes, limited understanding of long-term ecological and health impacts, and insufficient techno-economic assessments. Future research should prioritize identifying critical aging points, investigating self-rejuvenating behaviors, and quantifying long-term environmental implications. These findings provide a foundation for developing computational models to optimize the mixing ratios of alternative and fossil fuels in cement manufacturing, offering significant environmental, economic, and societal benefits for the cement industry. Full article
Show Figures

Figure 1

15 pages, 3798 KiB  
Article
Selective Recovery and Enrichment of Cobalt from Cobalt-Containing Slag by Carbothermal Reduction
by Jiachen Gong, Jian Pan, Jingfu Zhao, Qian Zhang, Guansheng Hao, Yan Liu and Helei Yu
Metals 2025, 15(6), 622; https://doi.org/10.3390/met15060622 - 30 May 2025
Viewed by 341
Abstract
Cobalt ore resources are relatively scarce; thus, the recycling of cobalt-containing slag is highly significant in the economy and society. In this study, the effects of reduction temperature, the reduction agent ratio, reduction time, and particle size on the grade and recovery rate [...] Read more.
Cobalt ore resources are relatively scarce; thus, the recycling of cobalt-containing slag is highly significant in the economy and society. In this study, the effects of reduction temperature, the reduction agent ratio, reduction time, and particle size on the grade and recovery rate of cobalt in a concentrate were systematically investigated during the carbothermal reduction of cobalt-containing slag. The results revealed that the grades of cobalt, iron, and copper in the concentrate after magnetic separation were 4.02%, 2.48%, and 81.33%, respectively, and the recoveries were 94.17%, 74.80%, and 53.27%, respectively, under the reduction temperature of 1150 °C, the reduction agent ratio of 40%, the reduction time of 2 h, and the particle size of −3.0 mm. Furthermore, through static reduction roasting in a muffle furnace and dynamic reduction roasting in a rotary kiln followed by magnetic separation, a stable cobalt grade, high selective recovery, and effective enrichment were achieved under optimal conditions. Full article
Show Figures

Figure 1

Back to TopTop