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23 pages, 9108 KiB  
Article
COx-Free Hydrogen Production via CH4 Decomposition on Alkali-Incorporated (Mg, La, Ca, Li) Ni-Al Catalysts
by Morgana Rosset, Yan Resing Dias, Liliana Amaral Féris and Oscar William Perez-Lopez
Nanoenergy Adv. 2025, 5(3), 10; https://doi.org/10.3390/nanoenergyadv5030010 - 30 Jul 2025
Viewed by 174
Abstract
The catalytic decomposition of CH4 is a promising method for producing high-purity COx-free hydrogen. A Ni-Al-LDH catalyst synthesized via coprecipitation was modified with alkali metals (Mg, La, Ca, or Li) through reconstruction to enhance catalytic activity and resistance to deactivation [...] Read more.
The catalytic decomposition of CH4 is a promising method for producing high-purity COx-free hydrogen. A Ni-Al-LDH catalyst synthesized via coprecipitation was modified with alkali metals (Mg, La, Ca, or Li) through reconstruction to enhance catalytic activity and resistance to deactivation during catalytic methane decomposition (CMD). The catalysts were evaluated by two activation methods: H2 reduction and direct heating with CH4. The MgNA-R catalyst achieved the highest CH4 conversion (65%) at 600 °C when reduced with H2, attributed to a stronger Ni-Al interaction. Under CH4 activation, LaNA-C achieved a 55% conversion at the same temperature, associated with a smaller crystallite size and higher reducibility due to La incorporation. Although all catalysts deactivated due to carbon deposition and/or sintering, LaNA-C was the only sample that could resist deactivation for a longer period, as La appears to have a protective effect on the active phase. Post-reaction characterizations revealed the formation of graphitic and filamentous carbon. Raman spectroscopy exhibited a higher degree of graphitization and structural order in LaNA-C, whereas SEM showed a more uniform distribution of carbon filaments. TEM confirmed the presence of multi-walled carbon nanotubes with encapsulated Ni particles in La-promoted samples. These results demonstrate that La addition improves the catalytic performance under CH4 activation and carbon structure. This finding offers a practical advantage for CMD processes, as it reduces or eliminates the need to use hydrogen during catalyst activation. Full article
(This article belongs to the Special Issue Novel Energy Materials)
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22 pages, 2108 KiB  
Article
Evaluation of Broad-Spectrum Pesticides Based on Unified Multi-Analytical Procedure in Fruits and Vegetables for Acute Health Risk Assessment
by Bożena Łozowicka, Piotr Kaczyński, Magdalena Jankowska, Ewa Rutkowska, Piotr Iwaniuk, Rafał Konecki, Weronika Rogowska, Aida Zhagyparova, Damira Absatarova, Stanisław Łuniewski, Marcin Pietkun and Izabela Hrynko
Foods 2025, 14(14), 2528; https://doi.org/10.3390/foods14142528 - 18 Jul 2025
Viewed by 409
Abstract
Fruits and vegetables are crucial components of a healthy diet, which are susceptible to pests. Therefore, the application of pesticides is a basic manner of crop chemical protection. The aim of this study was a comprehensive analysis of pesticide occurrence in 1114 samples [...] Read more.
Fruits and vegetables are crucial components of a healthy diet, which are susceptible to pests. Therefore, the application of pesticides is a basic manner of crop chemical protection. The aim of this study was a comprehensive analysis of pesticide occurrence in 1114 samples of fruits and vegetables. A unified multi-analytical protocol was used composed of primary–secondary amine/graphitized carbon black/magnesium sulfate to purify samples with diversified profile of interfering substances. Moreover, the obtained analytical data were used to evaluate the critical acute health risk in subpopulations of children and adults within European limits criteria. Out of 550 pesticides analyzed, 38 and 69 compounds were noted in 58.6% of fruits and 44.2% of vegetables, respectively. Acetamiprid (14.1% of all detections) and captan (11.3%) occurred the most frequently in fruits, while pendimethalin (10.6%) and azoxystrobin (8.6%) occurred the most frequently in vegetables. A total of 28% of vegetable and 43% of fruit samples were multiresidues with up to 13 pesticides in dill, reaching a final concentration of 0.562 mg kg−1. Maximum residue level (MRL) was exceeded in 7.9% of fruits and 7.3% of vegetables, up to 7900% MRL for chlorpyrifos in dill (0.79 mg kg−1). Notably, 8 out of 38 pesticides found in fruits (21%; 1.2% for carbendazim) and 24 out of 69 compounds in vegetables (35%, 7.4% for chlorpyrifos) were not approved in the EU. Concentrations of pesticides exceeding MRL were used to assess acute health risk for children and adults. Moreover, the incidence of acute health risk was proved for children consuming parsnip with linuron (156%). In other cases, it was below 100%, indicating that Polish food is safe. The work provides reliable and representative scientific data on the contamination of fruits and vegetables with pesticides. It highlights the importance of legislative changes to avoid the occurrence of not approved pesticides in the EU, increasing food and health safety. Full article
(This article belongs to the Section Food Toxicology)
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11 pages, 1422 KiB  
Article
Towards Precision Nutrition: A Novel Smartphone-Connected Biosensor for Point-of-Care Detection of β-Hydroxybutyrate in Human Blood and Saliva
by Cristina Tortolini, Massimiliano Caprio, Daniele Gianfrilli, Andrea Lenzi and Riccarda Antiochia
Sensors 2025, 25(14), 4336; https://doi.org/10.3390/s25144336 - 11 Jul 2025
Viewed by 368
Abstract
Precision nutrition is an emerging approach that tailors dietary recommendations based on an individual’s unique genetic, metabolic, microbiome, and lifestyle factors. β-hydroxybutyrate (β-HB) is a key ketone body produced during fat metabolism, especially in states of fasting, low-carbohydrate intake, or prolonged exercise. Therefore, [...] Read more.
Precision nutrition is an emerging approach that tailors dietary recommendations based on an individual’s unique genetic, metabolic, microbiome, and lifestyle factors. β-hydroxybutyrate (β-HB) is a key ketone body produced during fat metabolism, especially in states of fasting, low-carbohydrate intake, or prolonged exercise. Therefore, monitoring β-HB levels provides valuable insights into an individual’s metabolic state, making it an essential biomarker for precision and personalized nutrition. A smartphone-connected electrochemical biosensor for single-use, rapid, low-cost, accurate, and selective detection of β-HB in whole blood and saliva at the Point-of-Care (POC) is reported. A graphite screen-printed carbon electrode modified with potassium ferricyanide (Fe(III)GSPE) was used as an electrode platform for the deposition of β-hydroxybutyrate dehydrogenase (HBDH), nicotinamide adenine dinucleotide oxidized form (NAD+), and chitosan nanoparticles (ChitNPs). An outer poly(vinyl) chloride (PVC) diffusion-limiting membrane was used to protect the modified electrode. The biosensor showed a linear range in the clinically relevant range, between 0.4 and 8 mM, with a detection limit (LOD) of 0.1 mM. The biosensor was tested on human blood and saliva samples, and the results were compared to those obtained with a commercial ketone meter, showing excellent agreement. Full article
(This article belongs to the Special Issue Feature Papers in Biomedical Sensors 2025)
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15 pages, 5168 KiB  
Article
Effects of Pulse Ion Source Arc Voltage on the Structure and Friction Properties of Ta-C Thin Films on NBR Surface
by Sen Feng, Wenzhuang Lu, Fei Guo, Can Wang and Liang Zou
Coatings 2025, 15(7), 809; https://doi.org/10.3390/coatings15070809 - 10 Jul 2025
Viewed by 317
Abstract
Nitrile rubber (NBR) is prone to adhesion and hysteresis deformation when in contact with hard materials, leading to wear failure. To mitigate this issue, the deposition of diamond-like carbon (DLC) films onto the rubber surface is a commonly employed method. By utilizing pulsed [...] Read more.
Nitrile rubber (NBR) is prone to adhesion and hysteresis deformation when in contact with hard materials, leading to wear failure. To mitigate this issue, the deposition of diamond-like carbon (DLC) films onto the rubber surface is a commonly employed method. By utilizing pulsed arc ion plating technology and adjusting the arc voltage of the pulsed arc ion source, tetrahedral amorphous carbon (ta-C) films with varying sp3 content were prepared on the surface of NBR. The effects of arc voltage on the structural composition and friction performance of NBR/ta-C materials were examined. A scanning electron microscopy analysis revealed that the ta-C film applied to the surface of NBR was uniform and dense, exhibiting typical network crack characteristics. The results of Raman spectroscopy and X-ray photoelectron spectroscopy indicated that as the arc voltage increased, the sp3 content in the film initially rose before declining, reaching a maximum of 72.28% at 300 V. Mechanical tests demonstrated that the bonding strength and friction performance of the film are primarily influenced by the percentage of sp3 content. Notably, the ta-C film with lower sp3 content demonstrates enhanced wear resistance. At 200 V, the sp3 content of the film is 58.16%, resulting in optimal friction performance characterized by a stable friction coefficient of 0.38 and minimal wear weight loss. This performance is attributed to the protective qualities of the ta-C film and the formation of a graphitized transfer film. These results provide valuable insights for the design and development of wear-resistant rubber materials. Full article
(This article belongs to the Section Thin Films)
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16 pages, 1972 KiB  
Article
Interphase Engineering Enabled by Using a Separator with Electrochemically Active Carbazole Polymers for Lithium-Ion Batteries
by Bingning Wang, Lihong Gao, Zhenzhen Yang, Xianyang Wu, Qijia Zhu, Qian Liu, Fulya Dogan, Yang Qin and Chen Liao
Polymers 2025, 17(13), 1815; https://doi.org/10.3390/polym17131815 - 29 Jun 2025
Viewed by 433
Abstract
Separators are generally considered inert components in lithium-ion batteries. In the past, some electroactive polymers have been successfully applied in separator modifications for overcharge protection or as acid scavengers. This study highlights the first use of two “electroactive” carbazole polymers (copolymer 9-phenyl-9H-carbazole-phenyl [PCP] [...] Read more.
Separators are generally considered inert components in lithium-ion batteries. In the past, some electroactive polymers have been successfully applied in separator modifications for overcharge protection or as acid scavengers. This study highlights the first use of two “electroactive” carbazole polymers (copolymer 9-phenyl-9H-carbazole-phenyl [PCP] and poly(9-vinylcarbazole) [PVC]), which were each applied separately as coatings on the cathode-facing side of commercial Celgard 2325 separators, respectively, to enhance the cycling performance of 0.3Li2MnO3·0.7LiMn0.5Ni0.5O2//graphite (LMR-NM//Gr) full cells through interphase engineering. The team observed an irreversible polymer oxidation process of the carbazole-functionalized polymers—occurring only during the first charge—for the modified separator cells, and the results were confirmed by dQ/dV analysis, cyclic voltammetry measurements, and nuclear magnetic resonance characterizations. During this oxidation, carbazole polymers participate in the process of interphase formation, contributing to the improved cycling performance of LMR-NM//Gr batteries. Particularly, oxidation takes place at voltages of ~4.0 and ~3.5 V when PCP and PVC are used as separator coatings, which is highly irreversible. Further postmortem examinations suggest that the improvements using these modified separators arise from the formation of higher-quality and more inorganic SEI, as well as the beneficial CEI enriched in LixPOyFz. These interphases effectively inhibit the crosstalk effect by reducing TM dissolution. Full article
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18 pages, 3398 KiB  
Article
Synthesis of Nylon 6,6 with Pyrene Chain-End for Compatibilization with Graphite and Enhancement of Thermal and Mechanical Properties
by Veronica Balzano, Annaluisa Mariconda, Maria Rosaria Acocella, Marialuigia Raimondo, Assunta D’Amato, Pasquale Longo, Liberata Guadagno and Raffaele Longo
Polymers 2025, 17(13), 1735; https://doi.org/10.3390/polym17131735 - 22 Jun 2025
Viewed by 483
Abstract
The possibility of reinforcing polymeric matrices with multifunctional fillers for improving structural and functional properties is widely exploited. The compatibility between the filler and the polymeric matrix is crucial, especially for high filler content. In this paper, polymeric matrices of Nylon 6,6 with [...] Read more.
The possibility of reinforcing polymeric matrices with multifunctional fillers for improving structural and functional properties is widely exploited. The compatibility between the filler and the polymeric matrix is crucial, especially for high filler content. In this paper, polymeric matrices of Nylon 6,6 with pyrene chains were successfully synthesized to improve the compatibility with carbonaceous fillers. The compatibility was proven using graphite as a carbonaceous filler. The different properties, including thermal stability, crystallinity, morphology, and local mechanical properties, have been evaluated for various filler contents, and the results have been compared to those of synthetic Nylon 6,6 without pyrene chain terminals. XRD results highlighted that the compatibilization of the composite matrix may lead to an intercalation of the polymeric chains among the graphite layers. This phenomenon leads to the protection of the polymer from thermal degradation, as highlighted by the thermogravimetric analysis (i.e., for a filler content of 20%, the beginning degradation temperature goes from 357 °C for the non-compatibilized matrix to 401 °C for the compatibilized one and the residual at 750 °C goes from 33% to 67%, respectively. A significant improvement in the interphase properties, as proven via Atomic Force Microscopy in Harmonix mode, leads to a considerable increase in local mechanical modulus values. Specifically, the compatibilization of the matrix hosting the graphite leads to a less pronounced difference in modulus values, with more frequent reinforcements that are quantitatively similar along the sample surface. This results from a significantly improved filler distribution with respect to the composite with the non-compatibilized matrix. The present study shows how the thermoplastic/filler compatibilization can sensitively enhance thermal and mechanical properties of the thermoplastic composite, widening its potential use for various high-performance applications, such as in the transport field, e.g., for automotive components (engine parts, gears, bushings, washers), and electrical and electronics applications (heat sinks, casing for electronic devices, and insulating materials). Full article
(This article belongs to the Section Polymer Chemistry)
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18 pages, 8036 KiB  
Article
Research on High-Temperature Frictional Performance Optimization and Synergistic Effects of Phosphate-Based Composite Lubricating Coatings
by Yong Ding, Shengjun Wang, Youxin Zhou, Hongmei Lv and Baoping Yang
Coatings 2025, 15(6), 704; https://doi.org/10.3390/coatings15060704 - 11 Jun 2025
Viewed by 490
Abstract
In high-temperature, high-pressure, and corrosive industrial environments, frictional wear of metallic components stands as a critical determinant governing the long-term operational reliability of mechanical systems. To address the challenge of traditional lubricating coating failure under a broad temperature range (−50 to 500 °C), [...] Read more.
In high-temperature, high-pressure, and corrosive industrial environments, frictional wear of metallic components stands as a critical determinant governing the long-term operational reliability of mechanical systems. To address the challenge of traditional lubricating coating failure under a broad temperature range (−50 to 500 °C), this study developed a phosphate-based composite lubricating coating. Through air-spraying technology and orthogonal experimental optimization, the optimal formulation was determined as follows: binder/filler ratio = 6:4, 5% graphite, 15% MoS2, and 10% aluminum powder. Experimental results demonstrated that at 500 °C, the coating forms an Al–O–P cross-linked network structure, with MoS2 oxidation generating MoO3 and aluminum powder transforming into Al2O3, significantly enhancing density and oxidation resistance. Friction tests revealed that the composite coating achieves a friction coefficient as low as 0.12 at room temperature with a friction time of 260 min. At 500 °C, the friction coefficient stabilizes at 0.24, providing 40 min of effective protection. This technology not only resolves the high-temperature instability of traditional coatings but also ensures an environmentally friendly preparation process with no harmful emissions, offering a technical solution for the protection of high-temperature equipment such as thermal power plant boiler tubes and petrochemical reactors. Full article
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18 pages, 6070 KiB  
Article
A Non-Vacuum Coating Process That Fully Achieves Technical Goals of Bipolar Plates via Synergistic Control of Multiple Layer-by-Layer Strategy
by Qiaoling Liu, Xiaole Chen, Menghan Wu, Weihao Wang, Yinru Lin, Zilong Chen, Shuhan Yang, Yuhui Zheng and Qianming Wang
Molecules 2025, 30(12), 2543; https://doi.org/10.3390/molecules30122543 - 11 Jun 2025
Viewed by 437
Abstract
The primary challenge associated with stainless steel in fuel cell operation is its susceptibility to corrosion, which leads to increased contact resistance and subsequent degradation of electrochemical performance. In general, the protective layers have been loaded onto the metal surface by widely used [...] Read more.
The primary challenge associated with stainless steel in fuel cell operation is its susceptibility to corrosion, which leads to increased contact resistance and subsequent degradation of electrochemical performance. In general, the protective layers have been loaded onto the metal surface by widely used traditional techniques such as physical vapor deposition (PVD), or cathode arc ion plating. However, the above sputtering and evaporation ways require a high-vacuum condition, complicated experimental setups, higher costs, and an elevated temperature. Therefore, herein the achievement for uniform coatings over a large surface area has been realized by using a cost-effective strategy through a complete wet chemical process. The synergistic regulation of two conductive components and a plastic additive has been employed together with the entrapment of a surfactant to optimize the microstructure of the coating surface. The assembly of layered graphite and a polystyrene sphere could maintain both the high corrosion resistance feature and excellent electrical conductivity. In particular, the intrinsic vacant space in the above physical barriers has been filled with fine powders of indium tin oxide (ITO) due to its small size, and the interconnected conductive network with vertical/horizontal directions would be formed. All the key technical targets based on the U.S. Department of Energy (DOE) have been achieved under the simulated operating environments of a proton exchange membrane fuel cell. The corrosion current density has been measured as low as 0.52 μA/cm2 (for the sample of graphite/mixed layer) over the applied potentials from −0.6 V to 1.2 V and its protective efficiency is evaluated to be 99.8%. The interfacial contact resistance between the sample and the carbon paper is much less than 10 mΩ·cm2 (3.4 mΩ·cm2) under a contact pressure of 165 N/cm2. The wettability has been investigated and its contact angle has been evolved from 48° (uncoated sample) to even 110°, providing superior hydrophobicity to prevent water penetration. Such an innovative approach opens up new possibilities for improving the durability and reducing the costs of carbon-based coatings. Full article
(This article belongs to the Special Issue Inorganic Chemistry in Asia)
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34 pages, 4080 KiB  
Article
Comprehensive Assessment of Potentially Toxic Element (PTE) Contamination in Honey from a Historically Polluted Agro-Industrial Landscape: Implications for Agricultural Sustainability and Food Safety
by Ioana Andra Vlad, Szilárd Bartha, Győző Goji, Ioan Tăut, Florin Alexandru Rebrean, Laviniu Ioan Nuțu Burescu, Călin Gheorghe Pășcuț, Petrică Tudor Moțiu, Adrian Tunduc, Claudiu Ion Bunea and Florin-Dumitru Bora
Agriculture 2025, 15(11), 1176; https://doi.org/10.3390/agriculture15111176 - 29 May 2025
Viewed by 589
Abstract
Honey is increasingly recognized not only as a functional food but also as a potential bioindicator of environmental pollution. This study assessed the concentrations of four potentially toxic elements (PTEs)—lead (Pb), cadmium (Cd), copper (Cu), and zinc (Zn)—in 48 multifloral honey samples collected [...] Read more.
Honey is increasingly recognized not only as a functional food but also as a potential bioindicator of environmental pollution. This study assessed the concentrations of four potentially toxic elements (PTEs)—lead (Pb), cadmium (Cd), copper (Cu), and zinc (Zn)—in 48 multifloral honey samples collected in 2023 from seven locations across a historically polluted agro-industrial region in Romania. Samples were analyzed using Flame Atomic Absorption Spectrometry (FAAS) and Graphite Furnace AAS (GFAAS), with quality control ensured through certified reference materials. Results revealed that Pb (0.72–1.69 mg/kg) and Cd (0.02–0.37 mg/kg) levels consistently exceeded international safety thresholds, while Cu (0.62–2.22 mg/kg) and Zn (0.91–1.93 mg/kg), although essential nutrients, were found in elevated concentrations. Spatial analysis indicated a general trend of higher contamination in sites located closer to former industrial facilities, influenced by factors such as altitude and atmospheric transport. These findings confirm the persistent environmental burden in post-industrial landscapes and support the use of honey as a cost-effective tool for pollution monitoring. The study underscores the need for targeted environmental policies, sustainable apicultural practices, and continued surveillance to protect ecosystem health and food safety. Full article
(This article belongs to the Section Agricultural Product Quality and Safety)
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13 pages, 10360 KiB  
Article
Effects of Graphite Addition on Structure and Properties of CrCuFeNiTiAl1 High-Entropy Alloys
by Sergio Antonio García-Estrada, Ivanovich Estrada-Guel, Carlos Gamaliel Garay-Reyes, Cynthia Deisy Gómez-Esparza, Roberto Martínez-Sánchez, José Adalberto Castillo-Robles, José Amparo Rodríguez-García, Carlos Adrián Calles-Arriaga and Enrique Rocha-Rangel
Eng 2025, 6(6), 112; https://doi.org/10.3390/eng6060112 - 27 May 2025
Viewed by 681
Abstract
In this study, the CrCuFeNiTiAl1 equiatomic alloy was used as a base, which was modified by adding graphite in proportions of 0.5, 1.0, 2.5, and 5.0 mol%. The samples were obtained by powder metallurgy and sintering at 1200 °C for 2 h [...] Read more.
In this study, the CrCuFeNiTiAl1 equiatomic alloy was used as a base, which was modified by adding graphite in proportions of 0.5, 1.0, 2.5, and 5.0 mol%. The samples were obtained by powder metallurgy and sintering at 1200 °C for 2 h in a furnace with a protective argon atmosphere. Structural characterization was performed by XRD. A microstructural evaluation was conducted by SEM. The best mechanical microhardness and compressive strength results were obtained in the samples with the lowest amounts of graphite (238 μHV and 1000 MPa, respectively). The density values showed that samples with low amounts of graphite had better densification, lower porosity, and finer structural characteristics than those with graphite percentages higher than 1 mol%. The XRD studies determined the formation of a mixture of crystalline structures composed of FCC due to the presence of Cu, Ni, and Al metals; BCC due to Fe and Cr metals; and HCP due to Ti, and the formation of a Cr7C3 compound. SEM analysis showed the formation of cracks and porosity due to the formation of carbides. Full article
(This article belongs to the Section Materials Engineering)
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25 pages, 9390 KiB  
Article
A Thermal Runaway Protection Strategy for Prismatic Lithium-Ion Battery Modules Based on Phase Change and Thermal Decomposition of Sodium Acetate Trihydrate
by Tianqi Yang, Hanwei Xu, Chengfu Xie, Linzhi Xu, Min Liu, Lingyu Chen, Qianqian Xin, Juan Zeng, Hengyun Zhang and Jinsheng Xiao
Batteries 2025, 11(5), 198; https://doi.org/10.3390/batteries11050198 - 17 May 2025
Viewed by 639
Abstract
With the rapid development of battery energy storage technology, the issue of thermal runaway (TR) in lithium-ion batteries has become a key challenge restricting their safe application. This study presents an innovative protection strategy that integrates liquid cooling with sodium acetate trihydrate (SAT)-based [...] Read more.
With the rapid development of battery energy storage technology, the issue of thermal runaway (TR) in lithium-ion batteries has become a key challenge restricting their safe application. This study presents an innovative protection strategy that integrates liquid cooling with sodium acetate trihydrate (SAT)-based composite phase change materials (CPCM) to mitigate TR and its propagation in prismatic battery modules. Through numerical simulation, this study systematically investigates the TR protection mechanism and optimization pathways for prismatic battery modules. The results indicate that pure SAT exhibits poor latent heat performance due to its low thermal conductivity. In contrast, the incorporation of expanded graphite (EG) significantly enhances thermal conductivity and improves the overall latent heat performance. Compared to traditional paraffin-expanded graphite (PA-EG), SAT-EG, with a latent heat 4.8 times higher than that of PA-EG, demonstrates more than six times the effectiveness in delaying thermal runaway propagation (TRP). When combined with liquid cooling, the TR protection effect is further enhanced, and TR will not be triggered when the initial abnormal heat generation rate is relatively low. Even if an abnormal battery experiences TR, its propagation will be prevented when the thickness of the SAT-EG exceeds 12 mm. Ambient temperature influences both the peak temperature and the timing of its occurrence in the battery module. Among the different liquid cooling layouts, the combined bottom and side cooling scheme exhibits superior performance compared to the standalone schemes. Full article
(This article belongs to the Section Battery Modelling, Simulation, Management and Application)
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25 pages, 8216 KiB  
Article
Influence of a Walnut Shell Biochar Additive on the Tribological and Rheological Properties of Vegetable Lubricating Grease
by Rafal Kozdrach and Pawel Radulski
Lubricants 2025, 13(5), 213; https://doi.org/10.3390/lubricants13050213 - 13 May 2025
Viewed by 726
Abstract
This paper presents the results of a study on the effect of a biochar additive produced via pyrolysis at 400 °C and 500 °C from waste biomass, i.e., walnut shells, on the tribological and rheological properties of vegetable lubricating compositions. Sunflower oil and [...] Read more.
This paper presents the results of a study on the effect of a biochar additive produced via pyrolysis at 400 °C and 500 °C from waste biomass, i.e., walnut shells, on the tribological and rheological properties of vegetable lubricating compositions. Sunflower oil and amorphous silica, used as a thickener, were used to prepare the lubricants. To the base lubricant prepared in this way, 1 and 5% biochar additive were introduced, and for comparison, we took the same amounts of graphite. Tests were carried out on the anti-wear properties, coefficient of friction, and changes in dynamic viscosity during the tribological test, as well as on the anti-scuffing properties for the tested lubricant compositions. The effect of the applied modifying additive on the lubricating and rheological properties of the prepared lubricating greases was evaluated. On the basis of the study of vegetable greases, it was found that the addition of 5% biochar from walnut shells produced during pyrolysis in 500 °C had the most favorable effect on the anti-wear properties of the tested greases, while the 5% biochar from walnuts shell prepared via pyrolysis at 400 °C had the best anti-scuffing protection. The use of the biochar additive in vegetable greases resulted in a reduction in the dynamic viscosity of the tested greases, particularly for greases modified with 5% walnut shell biochar produced at 500 °C, which is particularly important with respect to the work of steel friction nodes, as well as in central lubrication systems. Full article
(This article belongs to the Special Issue Tribology in Manufacturing Engineering)
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14 pages, 5458 KiB  
Article
A Study on Measures to Preserve Chlorine and Ammonia Oxygen Removal
by Kecheng Shang, Zhonglin Li, Weiguang Zhang and Yibing Li
Materials 2025, 18(6), 1347; https://doi.org/10.3390/ma18061347 - 18 Mar 2025
Viewed by 456
Abstract
Ammonia zinc refining has the benefits of low energy consumption, high zinc recovery, and good environmental protection compared with traditional acid and alkaline zinc refining. However, in the production process of refining zinc with ammonia, the anode undergoes chlorine precipitation, and then the [...] Read more.
Ammonia zinc refining has the benefits of low energy consumption, high zinc recovery, and good environmental protection compared with traditional acid and alkaline zinc refining. However, in the production process of refining zinc with ammonia, the anode undergoes chlorine precipitation, and then the oxidation of the ammonia precipitation of some nitrogen occurs. Ammonia replenishment is a cumbersome process that results in large amounts of ammonia volatilization and environmental pollution. In ammonia zinc refining, it is important to ensure the concentration of ammonia and chlorine, as the graphite anodes used in conventional ammonia zinc refining do not retain chlorine and ammonia and dissolve slowly due to oxidation. Therefore, this paper proposes a new measure to conserve chlorine and ammonia to reduce anode chlorine generation by adding an anionic barrier layer and selecting manganese anode materials with selective oxygen precipitation. Under the conditions of 50 × 100 mm sized electrodes, a current density of 350 A/m2, and a temperature of 60 °C, a graphite anode and manganese anode were used for electrowinning and for the collection of anode gas under different additive conditions. For the first time, we present a comparative analysis of gas composition, using gas chromatography to demonstrate the feasibility of the different measures used to preserve chlorine, ammonia, and oxygen for industrial applications, as well as the advantages of using these methods in reducing costs. And the experiments show that, by adding the anionic barrier layer, adding urea, and using manganese anode materials with selective oxygen precipitation, the nitrogen precipitation in the anode gas can be reduced to 40–50%, and oxygen precipitation reaches 48.76%. Full article
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30 pages, 27446 KiB  
Article
Experimental and Numerical Studies of Window Shutters Under Bushfire Radiant Heat Exposure
by Birunthan Perinpalingam, Anthony Ariyanayagam and Mahen Mahendran
Fire 2025, 8(3), 94; https://doi.org/10.3390/fire8030094 - 25 Feb 2025
Cited by 2 | Viewed by 698
Abstract
The growing intensity and frequency of bushfires across the globe pose serious threats to building safety when it comes to the vulnerability of glass windows. During bushfires, extreme heat can cause significant damage to these windows, creating openings that allow embers, radiant heat, [...] Read more.
The growing intensity and frequency of bushfires across the globe pose serious threats to building safety when it comes to the vulnerability of glass windows. During bushfires, extreme heat can cause significant damage to these windows, creating openings that allow embers, radiant heat, and flames to enter buildings. This study investigated the effectiveness of various construction materials, including thin steel sheets, glass fibre blankets, aluminium foil layers, and intumescent layers on glass fibre blankets, as bushfire-resistant shutters for protecting windows in bushfire-prone areas. The shutters were tested under two scenarios of radiant heat exposure: rapid and prolonged exposures of 11 and 47 min, respectively. Heat transfer models of the tested shutters were developed and validated using fire test results, and then comparisons of the performance of materials were made through parametric studies for bushfire radiant heat exposure. The results show that a 0.4 mm glass fibre blanket with aluminium foil performed best, with very low glass temperatures and ambient heat fluxes due to the reflective properties of the foil. Similarly, a thin steel sheet (1.2 mm) also effectively maintained low glass temperatures and ambient heat fluxes. Additionally, graphite-based intumescent coating on a glass fibre blanket reduced the ambient heat flux. These results highlight the importance of bushfire-resistant shutters and provide valuable insights for improving their design and performance. Full article
(This article belongs to the Special Issue Advances in Building Fire Safety Engineering)
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17 pages, 13526 KiB  
Article
Thermal Barrier Coating on Diamond Particles for the SPS Sintering of the Diamond–ZrO2 Composite
by Lucyna Jaworska, Michał Stępień, Małgorzata Witkowska, Tomasz Skrzekut, Piotr Noga, Marcin Podsiadło, Dorota Tyrała, Janusz Konstanty and Karolina Kapica
Materials 2025, 18(4), 869; https://doi.org/10.3390/ma18040869 - 17 Feb 2025
Cited by 1 | Viewed by 728
Abstract
The aim of this work was to obtain a protective ZrO2 coating on diamond particles, which was to protect diamond from oxidation and graphitization, enabling sintering of diamond at higher temperatures and lower pressures than its thermodynamic stability in atmospheric conditions. The [...] Read more.
The aim of this work was to obtain a protective ZrO2 coating on diamond particles, which was to protect diamond from oxidation and graphitization, enabling sintering of diamond at higher temperatures and lower pressures than its thermodynamic stability in atmospheric conditions. The coatings were obtained by mixing diamond with zirconium and oxidizing in air or oxygen. Mixtures of diamond and 80 wt% zirconium were sintered by SPS method at temperatures of 1250 °C and 1450 °C. To stabilize the tetragonal structure of ZrO2, 3 mol% Y2O3 was added to zirconium before the milling process. The composition of powder phases, morphology, and microstructures of sintered materials were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive spectrometry (EDS). Diffraction studies show the presence of zirconium monoclinic and tetragonal oxides in coatings, after oxidation in air, and in oxygen. Oxidation in oxygen flow is possible for lower temperatures (75 °C), which results in the presence of unreacted zirconium. In ZrO2 doped with yttria after the oxidation process in oxygen, there is no monoclinic ZrO2. It is possible to sinter the ZrO2–diamond composite at 1250 °C using the spark plasma sintering method without graphitization of the diamond. The sintered material consists of monoclinic and tetragonal ZrO2 structures. Full article
(This article belongs to the Special Issue Surface Engineering in Materials (2nd Edition))
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