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Search Results (979)

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Keywords = fire hazard

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18 pages, 1135 KiB  
Article
Evaluation of Fire Incidence in Spanish Forest Species
by Álvaro Enríquez-de-Salamanca
Fire 2025, 8(8), 312; https://doi.org/10.3390/fire8080312 (registering DOI) - 6 Aug 2025
Abstract
Forest fires are recurrent in Spain and affect tree species in different ways. Fire incidence in the main Spanish forest species, both native and alien, is estimated in this study based on actual fire occurrences. Indices of presence, burned area, fire extent, frequency, [...] Read more.
Forest fires are recurrent in Spain and affect tree species in different ways. Fire incidence in the main Spanish forest species, both native and alien, is estimated in this study based on actual fire occurrences. Indices of presence, burned area, fire extent, frequency, and recurrence were calculated for each species, and with them, fire incidence indices were obtained. Significant fire incidence was detected in Pinus canariensis, P. pinaster, Eucalyptus globulus, Quercus robur, Betula spp., Castanea sativa, Pinus radiata, and Quercus pyrenaica. Most of the species with the highest fire incidence are not located in the areas with the highest climatic hazard. There is limited correlation between flammability and fire extension, and this is not significant when considering fire incidence. The relationship between fire incidence and conifers is valid in absolute terms, but only partially in relative terms. Similarly, there is no general relationship between relative fire incidence and species with a natural or reforested origin. Some native hardwood species have unexpectedly high incidence, probably due to collateral damage caused by fires in nearby pine and eucalyptus stands. The fire incidence index of forest species is useful for forest management and for protecting species that are suffering severely from fire effects. Full article
37 pages, 1907 KiB  
Review
Research Progress on Risk Prevention and Control Technology for Lithium-Ion Battery Energy Storage Power Stations: A Review
by Weihang Pan
Batteries 2025, 11(8), 301; https://doi.org/10.3390/batteries11080301 - 6 Aug 2025
Abstract
Amidst the background of accelerated global energy transition, the safety risk of lithium-ion battery energy storage systems, especially the fire hazard, has become a key bottleneck hindering their large-scale application, and there is an urgent need to build a systematic prevention and control [...] Read more.
Amidst the background of accelerated global energy transition, the safety risk of lithium-ion battery energy storage systems, especially the fire hazard, has become a key bottleneck hindering their large-scale application, and there is an urgent need to build a systematic prevention and control program. This paper focuses on the fire characteristics and thermal runaway mechanism of lithium-ion battery energy storage power stations, analyzing the current situation of their risk prevention and control technology across the dimensions of monitoring and early warning technology, thermal management technology, and fire protection technology, and comparing and analyzing the characteristics of each technology from multiple angles. Building on this analysis, this paper summarizes the limitations of the existing technologies and puts forward prospective development paths, including the development of multi-parameter coupled monitoring and warning technology, integrated and intelligent thermal management technology, clean and efficient extinguishing agents, and dynamic fire suppression strategies, aiming to provide solid theoretical support and technical guidance for the precise risk prevention and control of lithium-ion battery storage power stations. Full article
(This article belongs to the Special Issue Advanced Battery Safety Technologies: From Materials to Systems)
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26 pages, 10877 KiB  
Article
Analysis of Mechanical Properties of Crumb Rubber Tires Mixed with Silty Sand of Various Sizes and Percentages
by Sindambiwe Theogene, Jianxiu Sun, Yanzi Wang, Run Xu, Jie Sun, Yuchen Tao, Changyong Zhang, Qingshuo Sun, Jiandong Wu, Hongya Yue and Hongbo Zhang
Polymers 2025, 17(15), 2144; https://doi.org/10.3390/polym17152144 - 5 Aug 2025
Abstract
Every year, a billion tires are discarded worldwide, with only a small percentage being recycled. This leads to significant environmental hazards, such as fire risks and improper disposal. Silty sand also presents technical challenges due to its poor shear strength, susceptibility to erosion, [...] Read more.
Every year, a billion tires are discarded worldwide, with only a small percentage being recycled. This leads to significant environmental hazards, such as fire risks and improper disposal. Silty sand also presents technical challenges due to its poor shear strength, susceptibility to erosion, and low permeability. This study explores the incorporation of crumb rubber derived from waste tires into silty sand to enhance its mechanical properties. Crumb rubber particles of varying sizes (3–6 mm, 5–10 mm, and 10–20 mm) were mixed with silty sand at 0%, 3%, 6%, and 9% percentages, respectively. Triaxial compression tests of unconsolidated and consolidated undrained tests with cell pressures of 100, 300, and 500 kPa were conducted. The deviatoric stress, shear stress, and stiffness modulus were investigated. The results revealed that the addition of crumb rubber significantly increased the deviatoric and shear stresses, especially at particle sizes of 5–10 mm, with contents of 3%, 6%, and 9%. Additionally, the stiffness modulus was notably reduced in the mixture containing 6% crumb rubber tire. These findings suggest that incorporating crumb rubber tires into silty sand not only improves silty sand performance but also offers an environmentally sustainable approach to tire waste recycling, making it a viable strategy for silty sand stabilization in construction and geotechnical engineering performance. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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38 pages, 5003 KiB  
Article
Towards Smart Wildfire Prevention: Development of a LoRa-Based IoT Node for Environmental Hazard Detection
by Luis Miguel Pires, Vitor Fialho, Tiago Pécurto and André Madeira
Designs 2025, 9(4), 91; https://doi.org/10.3390/designs9040091 (registering DOI) - 5 Aug 2025
Abstract
The increase in the number of wildfires in recent years in different parts of the world has caused growing concern among the population, since the consequences of these fires go beyond the destruction of the ecosystem. With the growing relevance of the Internet [...] Read more.
The increase in the number of wildfires in recent years in different parts of the world has caused growing concern among the population, since the consequences of these fires go beyond the destruction of the ecosystem. With the growing relevance of the Internet of Things (IoT) industry, developing solutions for the early detection of fires is of critical importance. This paper proposes a low-cost network based on Long-Range (LoRa) technology to autonomously assess the level of fire risk and the presence of a fire in rural areas. The system consists of several LoRa nodes with sensors to measure environmental variables such as temperature, humidity, carbon monoxide, air quality, and wind speed. The data collected is sent to a central gateway, where it is stored, processed, and later sent to a website for graphical visualization of the results. In this paper, a survey of the requirements of the devices and sensors that compose the system was made. After this survey, a market study of the available sensors was carried out, ending with a comparison between the sensors to determine which ones met the objectives. Using the chosen sensors, a study was made of possible power solutions for this prototype, considering the expected conditions of use. The system was tested in a real environment, and the results demonstrate that it is possible to cover a circular area with a radius of 2 km using a single gateway. Our system is prepared to trigger fire hazard alarms when, for example, the signals for relative humidity, ambient temperature, and wind speed are below or equal to 30%, above or equal to 30 °C, and above or equal to 30 m/s, respectively (commonly known as the 30-30-30 rule). Full article
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16 pages, 5546 KiB  
Article
Modification of Vegetation Structure and Composition to Reduce Wildfire Risk on a High Voltage Transmission Line
by Tom Lewis, Stephen Martin and Joel James
Fire 2025, 8(8), 309; https://doi.org/10.3390/fire8080309 - 5 Aug 2025
Abstract
The Mapleton Falls National Park transmission line corridor in Queensland, Australia, has received a number of vegetation management treatments over the last decade to maintain and protect the infrastructure and to ensure continuous electricity supply. Recent treatments have included ‘mega-mulching’ (mechanical mastication of [...] Read more.
The Mapleton Falls National Park transmission line corridor in Queensland, Australia, has received a number of vegetation management treatments over the last decade to maintain and protect the infrastructure and to ensure continuous electricity supply. Recent treatments have included ‘mega-mulching’ (mechanical mastication of vegetation to a mulch layer) in 2020 and targeted herbicide treatment of woody vegetation, with the aim of reducing vegetation height by encouraging a native herbaceous groundcover beneath the transmission lines. We measured vegetation structure (cover and height) and composition (species presence in 15 × 2 m plots), at 12 transects, 90 m in length on the transmission line corridor, to determine if management goals were being achieved and to determine how the vegetation and fire hazard (based on the overall fuel hazard assessment method) varied among the treated corridor, the forest edge environment, and the natural forest. The results showed that vegetation structure and composition in the treated zones had been modified to a state where herbaceous plant species were dominant; there was a significantly (p < 0.05) higher native grass cover and cover of herbs, sedges, and ferns in the treated zones, and a lower cover of trees and tall woody plants (>1 m in height) in these areas. For example, mean native grass cover and the cover of herbs and sedges in the treated areas was 10.2 and 2.8 times higher, respectively, than in the natural forest. The changes in the vegetation structure (particularly removal of tall woody vegetation) resulted in a lower overall fuel hazard in the treated zones, relative to the edge zones and natural forest. The overall fuel hazard was classified as ‘high’ in 83% of the transects in the treated areas, but it was classified as ‘extreme’ in 75% of the transects in the adjacent forest zone. Importantly, there were few introduced species recorded. The results suggest that fuel management has been successful in reducing wildfire risk in the transmission corridor. Temporal monitoring is recommended to determine the frequency of ongoing fuel management. Full article
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24 pages, 11081 KiB  
Article
Quantifying Wildfire Dynamics Through Spatio-Temporal Clustering and Remote Sensing Metrics: The 2023 Quebec Case Study
by Tuğrul Urfalı and Abdurrahman Eymen
Fire 2025, 8(8), 308; https://doi.org/10.3390/fire8080308 - 5 Aug 2025
Abstract
Wildfires have become increasingly frequent and destructive environmental hazards, especially in boreal ecosystems facing prolonged droughts and temperature extremes. This study presents an integrated spatio-temporal framework that combines Spatio-Temporal Density-Based Spatial Clustering of Applications with Noise (ST-DBSCAN), Fire Radiative Power (FRP), and the [...] Read more.
Wildfires have become increasingly frequent and destructive environmental hazards, especially in boreal ecosystems facing prolonged droughts and temperature extremes. This study presents an integrated spatio-temporal framework that combines Spatio-Temporal Density-Based Spatial Clustering of Applications with Noise (ST-DBSCAN), Fire Radiative Power (FRP), and the differenced Normalized Burn Ratio (ΔNBR) to characterize the dynamics and ecological impacts of large-scale wildfires, using the extreme 2023 Quebec fire season as a case study. The analysis of 80,228 VIIRS fire detections resulted in 19 distinct clusters across four fire zones. Validation against the National Burned Area Composite (NBAC) showed high spatial agreement in densely burned areas, with Intersection over Union (IoU) scores reaching 62.6%. Gaussian Process Regression (GPR) revealed significant non-linear relationships between FRP and key fire behavior metrics. Higher mean FRP was associated with both longer durations and greater burn severity. While FRP was also linked to faster spread rates, this relationship varied by zone. Notably, Fire Zone 2 exhibited the most severe ecological impact, with 83.8% of the area classified as high-severity burn. These findings demonstrate the value of integrating spatial clustering, radiative intensity, and post-fire vegetation damage into a unified analytical framework. Unlike traditional methods, this approach enables scalable, hypothesis-driven assessment of fire behavior, supporting improved fire management, ecosystem recovery planning, and climate resilience efforts in fire-prone regions. Full article
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17 pages, 12216 KiB  
Article
Green/Blue Initiatives as a Proposed Intermediate Step to Achieve Nature-Based Solutions for Wildfire Risk Management
by Stella Schroeder and Carolina Ojeda Leal
Fire 2025, 8(8), 307; https://doi.org/10.3390/fire8080307 - 5 Aug 2025
Abstract
Implementing nature-based solutions (NbSs) for wildfire risk management and other hazards has been challenging in emerging economies due to the high costs, the lack of immediate returns on investment, and stringent inclusion criteria set by organizations like the IUCN and domain experts. To [...] Read more.
Implementing nature-based solutions (NbSs) for wildfire risk management and other hazards has been challenging in emerging economies due to the high costs, the lack of immediate returns on investment, and stringent inclusion criteria set by organizations like the IUCN and domain experts. To address these challenges, this exploratory study proposes a new concept: green/blue initiatives. These initiatives represent intermediate steps, encompassing small-scale, community-driven activities that can evolve into recognized NbSs over time. To explore this concept, experiences related to wildfire prevention in the Biobío region of Chile were analyzed through primary and secondary source reviews. The analysis identified three initiatives qualifying as green/blue initiatives: (1) goat grazing in Santa Juana to reduce fuel loads, (2) a restoration prevention farm model in Florida called Faro de Restauración Mahuidanche and (3) the Conservation Landscape Strategy in Nonguén. They were examined in detail using data collected from site visits and interviews. In contrast to Chile’s prevailing wildfire policies, which focus on costly, large-scale fire suppression efforts, these initiatives emphasize the importance of reframing wildfire as a manageable ecological process. Lastly, the challenges and enabling factors for adopting green/blue initiatives are discussed, highlighting their potential to pave the way for future NbS implementation in central Chile. Full article
(This article belongs to the Special Issue Nature-Based Solutions to Extreme Wildfires)
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18 pages, 8702 KiB  
Article
Oxidation Process and Morphological Degradation of Drilling Chips from Carbon Fiber-Reinforced Polymers
by Dora Kroisová, Stepanka Dvorackova, Martin Bilek, Josef Skrivanek, Anita Białkowska and Mohamed Bakar
J. Compos. Sci. 2025, 9(8), 410; https://doi.org/10.3390/jcs9080410 - 2 Aug 2025
Viewed by 163
Abstract
Carbon fiber (CF) and carbon fiber-reinforced polymers (CFRPs) are widely used in the aerospace, automotive, and energy sectors due to their high strength, stiffness, and low density. However, significant waste is generated during manufacturing and after the use of CFRPs. Traditional disposal methods [...] Read more.
Carbon fiber (CF) and carbon fiber-reinforced polymers (CFRPs) are widely used in the aerospace, automotive, and energy sectors due to their high strength, stiffness, and low density. However, significant waste is generated during manufacturing and after the use of CFRPs. Traditional disposal methods like landfilling and incineration are unsustainable. CFRP machining processes, such as drilling and milling, produce fine chips and dust that are difficult to recycle due to their heterogeneity and contamination. This study investigates the oxidation behavior of CFRP drilling waste from two types of materials (tube and plate) under oxidative (non-inert) conditions. Thermogravimetric analysis (TGA) was performed from 200 °C to 800 °C to assess weight loss related to polymer degradation and carbon fiber integrity. Scanning electron microscopy (SEM) was used to analyze morphological changes and fiber damage. The optimal range for removing the polymer matrix without significant fiber degradation has been identified as 500–600 °C. At temperatures above 700 °C, notable surface and internal fiber damage occurred, along with nanostructure formation, which may pose health and environmental risks. The results show that partial fiber recovery is possible under ambient conditions, and this must be considered regarding the harmful risks to the human body if submicron particles are inhaled. This research supports sustainable CFRP recycling and fire hazard mitigation. Full article
(This article belongs to the Special Issue Carbon Fiber Composites, 4th Edition)
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20 pages, 5419 KiB  
Article
The Analysis of Fire Protection for Selected Historical Buildings as a Part of Crisis Management: Slovak Case Study
by Jana Jaďuďová, Linda Makovická Osvaldová, Stanislava Gašpercová and David Řehák
Sustainability 2025, 17(15), 6743; https://doi.org/10.3390/su17156743 - 24 Jul 2025
Viewed by 217
Abstract
Historical buildings are exposed to an increased risk of fire. The direct influence comes from the buildings’ structural design and the fire protection level. The fundamental principle for reducing the loss of heritage value in historical buildings due to fire is fire protection, [...] Read more.
Historical buildings are exposed to an increased risk of fire. The direct influence comes from the buildings’ structural design and the fire protection level. The fundamental principle for reducing the loss of heritage value in historical buildings due to fire is fire protection, as part of crisis management. This article focuses on selected castle buildings from Slovakia. Three castle buildings were selected based on their location in the country. All of them are currently used for museum purposes. Using an analytical form, we assessed fire hazards and fire safety measures in two parts, calculated the fire risk index, and proposed solutions. Qualitative research, which is more suitable for the issue at hand, was used to evaluate the selected objects. The main methods used in the research focused on visual assessment of the current condition of the objects and analysis of fire documentation and its comparison with currently valid legal regulations. Based on the results, we can conclude that Kežmarok Castle (part of the historical city center) has a small fire risk (fire risk index = 13 points). Trenčín Castle (situated on a rock above the city) and Stará Ľubovňa Castle (situated on a limestone hill outside the city, surrounded by forest) have an increased risk of fire (fire risk index = 50–63). Significant risk sources identified included surrounding forest areas, technical failures related to outdated electrical installations, open flames during cultural events, the concentration of highly flammable materials, and complex evacuation routes for both people and museum collections. Full article
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17 pages, 3823 KiB  
Article
Lightweight UAV-Based System for Early Fire-Risk Identification in Wild Forests
by Akmalbek Abdusalomov, Sabina Umirzakova, Alpamis Kutlimuratov, Dilshod Mirzaev, Adilbek Dauletov, Tulkin Botirov, Madina Zakirova, Mukhriddin Mukhiddinov and Young Im Cho
Fire 2025, 8(8), 288; https://doi.org/10.3390/fire8080288 - 23 Jul 2025
Viewed by 394
Abstract
The escalating impacts and occurrence of wildfires threaten the public, economies, and global ecosystems. Physiologically declining or dead trees are a great portion of the fires because these trees are prone to higher ignition and have lower moisture content. To prevent wildfires, hazardous [...] Read more.
The escalating impacts and occurrence of wildfires threaten the public, economies, and global ecosystems. Physiologically declining or dead trees are a great portion of the fires because these trees are prone to higher ignition and have lower moisture content. To prevent wildfires, hazardous vegetation needs to be removed, and the vegetation should be identified early on. This work proposes a real-time fire risk tree detection framework using UAV images, which is based on lightweight object detection. The model uses the MobileNetV3-Small spine, which is optimized for edge deployment, combined with an SSD head. This configuration results in a highly optimized and fast UAV-based inference pipeline. The dataset used in this study comprises over 3000 annotated RGB UAV images of trees in healthy, partially dead, and fully dead conditions, collected from mixed real-world forest scenes and public drone imagery repositories. Thorough evaluation shows that the proposed model outperforms conventional SSD and recent YOLOs on Precision (94.1%), Recall (93.7%), mAP (90.7%), F1 (91.0%) while being light-weight (8.7 MB) and fast (62.5 FPS on Jetson Xavier NX). These findings strongly support the model’s effectiveness for large-scale continuous forest monitoring to detect health degradations and mitigate wildfire risks proactively. The framework UAV-based environmental monitoring systems differentiates itself by incorporating a balance between detection accuracy, speed, and resource efficiency as fundamental principles. Full article
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15 pages, 3688 KiB  
Article
Temperature Field Prediction of Glulam Timber Connections Under Fire Hazard: A DeepONet-Based Approach
by Jing Luo, Guangxin Tian, Chen Xu, Shijie Zhang and Zhen Liu
Fire 2025, 8(7), 280; https://doi.org/10.3390/fire8070280 - 16 Jul 2025
Viewed by 519
Abstract
This paper presents an integrated computational framework for predicting temperature fields in glulam beam–column connections under fire conditions, combining finite element modeling, automated parametric analysis, and deep learning techniques. A high-fidelity heat transfer finite element model was developed, incorporating the anisotropic thermal properties [...] Read more.
This paper presents an integrated computational framework for predicting temperature fields in glulam beam–column connections under fire conditions, combining finite element modeling, automated parametric analysis, and deep learning techniques. A high-fidelity heat transfer finite element model was developed, incorporating the anisotropic thermal properties of wood and temperature-dependent material behavior, validated against experimental data with strong agreement. To enable large-scale parametric studies, an automated Abaqus model modification and data processing system was implemented, improving computational efficiency through the batch processing of geometric and material parameters. The extracted temperature field data was used to train a DeepONet neural network, which achieved accurate temperature predictions (with a L2 relative error of 1.5689% and an R2 score of 0.9991) while operating faster than conventional finite element analysis. This research establishes a complete workflow from fundamental heat transfer analysis to efficient data generation and machine learning prediction, providing structural engineers with practical tools for the performance-based fire safety design of timber connections. The framework’s computational efficiency enables comprehensive parametric studies and design optimizations that were previously impractical, offering significant advancements for structural fire engineering applications. Full article
(This article belongs to the Special Issue Advances in Structural Fire Engineering)
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29 pages, 8327 KiB  
Article
Fire Hazard Risk Grading of Timber Architectural Complexes Based on Fire Spreading Characteristics
by Chong Wang, Zhigang Song, Jian Zhang, Lijiao Liu, Feiyang Zheng and Siqi Cao
Buildings 2025, 15(14), 2472; https://doi.org/10.3390/buildings15142472 - 14 Jul 2025
Viewed by 258
Abstract
Fire spread between buildings is the primary cause of extensive fire damage in traditional village timber structure clusters. Accurately assessing fire spread risk is crucial for the preservation of these architectural ensembles. During the development and conservation of traditional villages, fire risk dynamics [...] Read more.
Fire spread between buildings is the primary cause of extensive fire damage in traditional village timber structure clusters. Accurately assessing fire spread risk is crucial for the preservation of these architectural ensembles. During the development and conservation of traditional villages, fire risk dynamics may shift due to fire-resistant retrofits or layout modifications, necessitating repeated risk reevaluations. To address challenges such as the computational intensity of fire spread simulations, high costs, and data acquisition difficulties, this study proposes a directed graph-based method for fire spread risk analysis and risk level classification in timber structure clusters, accounting for their unique fire propagation characteristics. First, localized fire spread paths and propagation times between nodes (buildings) are determined through fire spread simulations, constructing an adjacency matrix for the directed graph of the building cluster. Path search algorithms then identify the spread range and velocity under specific fire scenarios. Subsequently, a zoned risk assessment model for individual buildings is developed based on critical fire spread loss and velocity, integrating each building’s fire resistance and its probability of exposure to different risk zones to determine the overall cluster’s fire spread risk level. The method is validated using a case study of a typical village in Yunnan Province. Results demonstrate that the approach efficiently computes fire spread characteristics across different scenarios and quantitatively evaluates risk levels, enabling targeted fire safety interventions based on village-specific spread patterns. Case analysis reveals significant variations in fire spread behavior: Village 1, Village 2, and Village 3 exhibit fire resistance indices of 0.59, 0.757, and 0.493, corresponding to high, moderate, and high fire spread risk levels, respectively. Full article
(This article belongs to the Section Building Structures)
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36 pages, 8453 KiB  
Article
Software Supporting the Visualization of Hazardous Substance Emission Zones During a Fire at an Industrial Enterprise
by Yuri Matveev, Fares Abu-Abed, Olga Zhironkina and Sergey Zhironkin
Fire 2025, 8(7), 279; https://doi.org/10.3390/fire8070279 - 14 Jul 2025
Viewed by 490
Abstract
Mathematical modeling and computer visualization of hazardous zones of toxic substance cloud spread that occur during different accidents at industrial enterprises located near residential areas are in high demand to support the operational planning of evacuation measures and accident response. The possible chain-like [...] Read more.
Mathematical modeling and computer visualization of hazardous zones of toxic substance cloud spread that occur during different accidents at industrial enterprises located near residential areas are in high demand to support the operational planning of evacuation measures and accident response. The possible chain-like nature of fires and explosions of containers with toxic substances inside increases the importance of predicting changes in hazardous zone parameters in real time. The objective of this study is to develop algorithms for the development of a mathematical model of a hazardous zone during an explosion and fire at an enterprise. The subject of this study is a software tool created for the visualization of hazardous substance emission zones in real time, superimposed onto a development map to determine potential damage to human health and for the operational planning of evacuation measures. The proposed model takes into account variables such as the air temperature, wind speed and direction, the mass of the substance at each explosion and fire site, etc. C# and Visual Studio 2022 languages and an SQL database were used to create a software tool for visualizing the hazardous area. The testing of the calculation model and software used for the visualization of the hazardous zones of toxic substance cloud spread are presented on the basis of explosion cases involving a railway tank containing ammonia and the combustion of polyvinyl chloride at a chemical industry enterprise. The results confirmed the operability of the software and the prospects of its use in regard to the mitigation of the consequences of human-made accidents. Full article
(This article belongs to the Special Issue Advances in Industrial Fire and Urban Fire Research: 2nd Edition)
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26 pages, 3013 KiB  
Review
Intumescent Coatings and Their Applications in the Oil and Gas Industry: Formulations and Use of Numerical Models
by Taher Hafiz, James Covello, Gary E. Wnek, Abdulkareem Melaiye, Yen Wei and Jiujiang Ji
Polymers 2025, 17(14), 1923; https://doi.org/10.3390/polym17141923 - 11 Jul 2025
Viewed by 439
Abstract
The oil and gas industry is subject to significant fire hazards due to the flammability of hydrocarbons and the extreme conditions of operational facilities. Intumescent coatings (ICs) serve as a crucial passive fire protection strategy, forming an insulating char layer when exposed to [...] Read more.
The oil and gas industry is subject to significant fire hazards due to the flammability of hydrocarbons and the extreme conditions of operational facilities. Intumescent coatings (ICs) serve as a crucial passive fire protection strategy, forming an insulating char layer when exposed to heat, thereby reducing heat transfer and delaying structural failure. This review article provides an overview of recent developments in the effectiveness of ICs in mitigating fire risks, enhancing structural resilience, and reducing environmental impacts within the oil and gas industry. The literature surveyed shows that analytical techniques, such as thermogravimetric analysis, scanning electron microscopy, and large-scale fire testing, have been used to evaluate the thermal insulation performances of the coatings. The results indicate significant temperature reductions on protected steel surfaces that extend critical failure times under hydrocarbon fire conditions. Recent advancements in nano-enhanced and bio-derived ICs have also improved thermal stability and mechanical durability. Furthermore, numerical modeling based on heat transfer, mass conservation, and kinetic equations aids in optimizing formulations for real-world applications. Nevertheless, challenges remain in terms of standardizing modeling frameworks and enhancing the environmental sustainability of ICs. This review highlights the progress made and the opportunities for continuous advances and innovation in IC technologies to meet the ever-evolving challenges and complexities in oil and gas industry operations. Consequently, the need to enhance fire protection by utilizing a combination of tools improves predictive modeling and supports regulatory compliance in high-risk industrial environments. Full article
(This article belongs to the Section Innovation of Polymer Science and Technology)
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21 pages, 3369 KiB  
Article
Thermal Runaway Critical Threshold and Gas Release Safety Boundary of 18,650 Lithium-Ion Battery in State of Charge
by Jingyu Zhao, Kexin Xing, Xinrong Jiang, Chi-Min Shu and Xiangrong Sun
Processes 2025, 13(7), 2175; https://doi.org/10.3390/pr13072175 - 8 Jul 2025
Viewed by 711
Abstract
In this study, we systematically investigated the characteristic parameter evolution laws of thermal runaway with respect to 18,650 lithium-ion batteries (LIBs) under thermal abuse conditions at five state-of-charge (SOC) levels: 0%, 25%, 50%, 75%, and 100%. In our experiments, we combined infrared thermography, [...] Read more.
In this study, we systematically investigated the characteristic parameter evolution laws of thermal runaway with respect to 18,650 lithium-ion batteries (LIBs) under thermal abuse conditions at five state-of-charge (SOC) levels: 0%, 25%, 50%, 75%, and 100%. In our experiments, we combined infrared thermography, mass loss analysis, temperature monitoring, and gas composition detection to reveal the mechanisms by which SOC affects the trigger time, critical temperature, maximum temperature, mass loss, and gas release characteristics of thermal runaway. The results showed that as the SOC increases, the critical and maximum temperatures of thermal runaway increase notably. At a 100% SOC, the highest temperature on the positive electrode side reached 1082.1 °C, and the mass loss increased from 6.90 g at 0% SOC to 25.75 g at 100% SOC, demonstrating a salient positive correlation. Gas analysis indicated that under high-SOC conditions (75% and 100%), the proportion of flammable gases such as CO and CH4 produced during thermal runaway significantly increases, with the CO/CO2 ratio exceeding 1, indicating intensified incomplete combustion and a significant increase in fire risk. In addition, flammability limit analysis revealed that the lower explosive limit for gases is lower (17–21%) at a low SOC (0%) and a high SOC (100%), indicating greater explosion risks. We also found that the composition of gases released during thermal runaway varies substantially at different SOC levels, with CO, CO2, and CH4 accounting for over 90% of the total gas volume, while toxic gases, such as HF, although present in smaller proportions, pose noteworthy hazards. Unlike prior studies that relied on post hoc analysis, this work integrates real-time multi-parameter monitoring (temperature, gas composition, and mass loss) and quantitative explosion risk modeling (flammability limits via the L-C formula). This approach reveals the unique dynamic SOC-dependent mechanisms of thermal runaway initiation and gas hazards. This study provides theoretical support for the source tracing of thermal runaway fires and the development of preventive LIB safety technology and emphasizes the critical influence of the charge state on the thermal safety of batteries. Full article
(This article belongs to the Special Issue Machine Learning Optimization of Chemical Processes)
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