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Search Results (1,539)

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Keywords = feedstock sustainability

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13 pages, 691 KB  
Article
Techno-Economic Assessment for Thorium Recovery from Monazite Ores and REE Tailings: Global Evidence and Implications for Central Asia
by Marat Baipakov, Bakhytzhan Lesbayev, Sandugash Tanirbergenova, Zulkhair Mansurov, Zhanna Alsar, Ahmed Hassanein and Zinetula Insepov
Processes 2026, 14(13), 2056; https://doi.org/10.3390/pr14132056 (registering DOI) - 25 Jun 2026
Abstract
Thorium (Th) is increasingly considered a promising fertile material for sustainable nuclear energy—which is not fissile itself, but convertible to fissile 233U—particularly as a by-product of rare earth element (REE) processing. This study develops a parametric techno-economic assessment (TEA) framework synthesizing published [...] Read more.
Thorium (Th) is increasingly considered a promising fertile material for sustainable nuclear energy—which is not fissile itself, but convertible to fissile 233U—particularly as a by-product of rare earth element (REE) processing. This study develops a parametric techno-economic assessment (TEA) framework synthesizing published data from China, Russia, the USA, India, and Europe to establish the methodological foundation for evaluating thorium recovery economics from monazite ores and REE tailings under Central Asian conditions. Monazite typically contains 4–12% ThO2, while tailings contain 0.1–3%, making secondary resources attractive for future recovery strategies. Particular attention is given to integration with uranium tailings and the application of advanced materials such as nanocomposite sorbents and carbon-based electrodes. Reported production costs of ThO2 range from 50 to 500 USD/kg depending on process scale, feedstock quality, and co-production of REEs. The reviewed studies consistently show that coupling thorium recovery with REE processing improves economic feasibility. Modern approaches, including hybrid technologies and electrosorption systems, may reduce operational costs and improve process efficiency. Despite challenges related to capital investment, market uncertainty, and radioactive waste management, thorium continues to attract growing interest as a potential component of future nuclear fuel cycles and advanced reactor systems, including small modular reactors. To the best of the authors’ knowledge, this is the first parametric TEA framework structured around Central Asian conditions, combining literature-derived regional data, scenario-based process economics, and Monte Carlo sensitivity analysis within a single discounted cash flow structure. Full article
(This article belongs to the Special Issue Non-ferrous Metal Metallurgy and Its Cleaner Production)
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15 pages, 9576 KB  
Article
Comparative Enzymatic Production of Xylooligosaccharides from Wheat, Rice, Barley, and Oat Straw Using Xylanase from Bacillus sonorensis
by Yuliya Shamsiyeva, Dmitriy Silayev, Azamat Yermukhanov, Bakhtiyar Yakupov, Savva Timochshuk, Daulet Abdishov and Assel Kiribayeva
Fermentation 2026, 12(7), 299; https://doi.org/10.3390/fermentation12070299 (registering DOI) - 24 Jun 2026
Abstract
The growing amounts of agricultural residues require sustainable solutions for their use. Here, wheat, rice, barley, and oat straw were evaluated as renewable feedstocks for the enzymatic production of xylooligosaccharides (XOS). Hydrolysis used recombinant xylanase from Bacillus sonorensis T6 under optimized conditions (40 [...] Read more.
The growing amounts of agricultural residues require sustainable solutions for their use. Here, wheat, rice, barley, and oat straw were evaluated as renewable feedstocks for the enzymatic production of xylooligosaccharides (XOS). Hydrolysis used recombinant xylanase from Bacillus sonorensis T6 under optimized conditions (40 °C, pH 7.0), with stepwise enzyme addition. Subsequently, hydrolysis efficiency was found to vary by substrate, with wheat straw producing the highest reducing sugar yield (up to 40.1 g kg−1), followed by barley, oat, and rice straw. As hydrolysis progressed, the influence of enzyme concentration became less pronounced, suggesting that substrate accessibility and the accumulation of hydrolysis products may increasingly affect the overall hydrolysis efficiency. FTIR, NMR, SEM, and TLC analyses confirmed substantial structural changes in the biomass and the formation of carbohydrate-rich hydrolysis products. TLC analysis indicated the presence of low-degree polymerization oligosaccharides with migration behavior similar to X2 and X3 standards, while FTIR and NMR spectra were consistent with β-(1→4)-linked carbohydrate structures. The xylanase from Bacillus sonorensis T6 hydrolyzed all substrates, revealing broad specificity and suitability for diverse lignocellulosic feedstocks, despite differences in biomass structure. Overall, the results highlight the importance of substrate-dependent factors in enzymatic hydrolysis and demonstrate that xylanase from Bacillus sonorensis T6 converts cereal straw into value-added oligosaccharide-rich products, thereby supporting the development of cost-effective, region-specific biorefinery strategies. Full article
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27 pages, 2808 KB  
Review
3D Printing of Biopolymer-Based Scaffolds for Bone Tissue Engineering: Materials, Fabrication, and Translational Strategies
by Yeajin Song, Hongyoon Kim and Seunghun S. Lee
Molecules 2026, 31(13), 2206; https://doi.org/10.3390/molecules31132206 (registering DOI) - 23 Jun 2026
Abstract
Bone defects from trauma, tumour resection, infection, and degenerative disease remain a major clinical burden, and autografts face limitations of supply and donor-site morbidity. Three-dimensional (3D) printing offers a route to patient-specific, architecturally defined bone scaffolds, while biopolymers from natural sources provide biodegradability, [...] Read more.
Bone defects from trauma, tumour resection, infection, and degenerative disease remain a major clinical burden, and autografts face limitations of supply and donor-site morbidity. Three-dimensional (3D) printing offers a route to patient-specific, architecturally defined bone scaffolds, while biopolymers from natural sources provide biodegradability, biocompatibility, and extracellular matrix-mimicking cues consistent with sustainable, green biomaterials science. This review synthesises recent progress in 3D printing of biopolymer-based scaffolds for bone tissue engineering. We first examine the principal feedstocks—alginate, gelatin and gelatin methacryloyl, collagen, chitosan, silk fibroin, cellulose, and microbial polyesters—and their preparation, crosslinking chemistry, and printability. We then compare extrusion, light-based, and indirect printing technologies and the process–property relationships governing resolution, mechanical competence, and cell viability. Composite and functionalisation strategies, including biopolymer–bioceramic hybrids and controlled delivery of growth factors and antimicrobial agents, are analysed as routes to osteoinduction, vascularisation, and infection control. Finally, we evaluate translational performance in preclinical models and outline central challenges of vascularisation, mechanical–degradation matching, scalability, and regulatory standardisation. Biopolymer 3D printing is positioned as a ve rsatile, sustainable platform whose clinical maturation depends on integrated material, structural, and biological design. Full article
(This article belongs to the Special Issue Biopolymer-Based Materials: Preparation, Properties and Applications)
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18 pages, 774 KB  
Article
Acceleration of Biohydrogen Production During Dark Fermentation Using Microbial Immobilised Biochar–Alginate Beads
by Jessica Quintana-Najera, Jaime E. Borbolla-Gaxiola and Andrew B. Ross
Energies 2026, 19(13), 2948; https://doi.org/10.3390/en19132948 (registering DOI) - 23 Jun 2026
Viewed by 37
Abstract
The transition to renewable energy requires scalable and sustainable hydrogen production technologies. Dark fermentation (DF) can generate biohydrogen from diverse biomass feedstock, but its efficiency remains limited. Immobilising anaerobic consortia offers a route to improve performance. This study reports on the immobilisation of [...] Read more.
The transition to renewable energy requires scalable and sustainable hydrogen production technologies. Dark fermentation (DF) can generate biohydrogen from diverse biomass feedstock, but its efficiency remains limited. Immobilising anaerobic consortia offers a route to improve performance. This study reports on the immobilisation of whole cells in hybrid biochar–alginate beads (BAB) compared with control alginate beads (CAB) during DF. Biochar from oakwood and water hyacinth, pyrolysed at 450 and 600/650 °C, were incorporated into BAB. BAB increased biohydrogen production rates by 1.4–2.6-fold relative to CAB, driven by enhanced microbial attachment, synergistic interactions, and improved mass transfer. High-temperature biochar generated the strongest effects, raising hydrogen yield by up to 23% and shortening the lag phase by 94%. Biochar properties, including porosity, surface area, inorganic content, electrical conductivity and buffering capacity, likely support these effects. These results establish hybrid biochar-alginate support as a promising platform to accelerate DF and advance biohydrogen as a sustainable biofuel. Full article
(This article belongs to the Collection Bioenergy and Biofuel)
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53 pages, 1508 KB  
Review
Biosorption of Heavy Metal in Wastewater with Biochar: A Review
by Nko Okina Solomon, Donghee Kang and Gbekeloluwa B. Oguntimein
Sustainability 2026, 18(12), 6367; https://doi.org/10.3390/su18126367 (registering DOI) - 22 Jun 2026
Viewed by 274
Abstract
Biochar, a carbon-rich material produced through pyrolysis of biomass under limited oxygen conditions, offers a potentially sustainable and cost-competitive solution (qualitative assessment; quantitative LCA and techno-economic data are beyond the scope of this review) for the removal of heavy metals from wastewater. Its [...] Read more.
Biochar, a carbon-rich material produced through pyrolysis of biomass under limited oxygen conditions, offers a potentially sustainable and cost-competitive solution (qualitative assessment; quantitative LCA and techno-economic data are beyond the scope of this review) for the removal of heavy metals from wastewater. Its high porosity, surface area, and surface functional groups enable diverse adsorption mechanisms, including complexation, ion exchange, and precipitation. Feedstock selection and production parameters critically influence biochar’s physicochemical properties and adsorption performance. Modification techniques such as chemical functionalization, metal impregnation, and composite formation enhance removal efficiency and selectivity for specific contaminants. Applications span industrial, municipal, and agricultural wastewaters, addressing multi-contaminant challenges under variable environmental conditions. Factors affecting removal efficiency include pH, temperature, contaminant concentration, and competing ions, while regeneration methods are essential for maintaining long-term functionality and are discussed. Biochar can be reused and regenerated using bases and acids, but environmental risks related to biochar use, including potential contaminant leaching and ecological impacts, require careful management and regulatory compliance. Future research should focus on novel modification strategies, scaling production for industrial use, and optimizing integration within treatment systems to meet stringent discharge standards and promote sustainable water management. Full article
(This article belongs to the Special Issue Advanced Studies in Environmental Technology and Wastewater Treatment)
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35 pages, 579 KB  
Review
Sustainable Energy Production and Energy Storage from Brewer’s Spent Grain (BSG): A Review on Technologies and Enhancements for Reducing Environmental Impact and Increasing Efficiency
by Agapi Vasileiadou, Xenophon Spiliotis, Vasilios Evagelopoulos and Costas Tsioptsias
Appl. Sci. 2026, 16(12), 6223; https://doi.org/10.3390/app16126223 (registering DOI) - 20 Jun 2026
Viewed by 207
Abstract
Global demand for sustainability drives interest in bioenergy from sustainable feedstock. Agro-industrial waste such as brewer’s spent grains (BSG) is an important by-product of brewing. This study provides a comprehensive review of the current technologies of BSG for energy recovery and BSG-based materials [...] Read more.
Global demand for sustainability drives interest in bioenergy from sustainable feedstock. Agro-industrial waste such as brewer’s spent grains (BSG) is an important by-product of brewing. This study provides a comprehensive review of the current technologies of BSG for energy recovery and BSG-based materials for energy storage applications. The latest scientific progress, not only from conventional processes on anaerobic digestion, combustion, gasification, pyrolysis, torrefaction, and hydrothermal liquefaction but also from several integrated technologies, pretreatment methods, and additives/catalysts regarding the improvement of energy efficiency and process sustainability, was reviewed. In addition, the co-feedstock practices (co-combustion, anaerobic co-digestion, hydrothermal co-liquefaction, anaerobic co-fermentation) and co-production were examined. AD of BSG yields about 302 NL CH4/kg COD, generating roughly 0.39 kWh of electricity/kg BSG and 1.71 MJ of thermal energy/kg BSG. Ultrasonic pretreatment enhances methane production up to four times (107 L CH4/kg TVS) and reduces CO2 emissions by 0.083 t CO2eq/t BSG. Anaerobic co-digestion of BSG with other brewery waste increased the yield up to 88 mL CH4/g TVS, generated approx. 0.348 kWh/kg TVS electricity, and reduced emissions by 0.114 kg CO2eq/kg TVS. Bioethanol yields can reach 72%, while biohydrogen generation was up to 5154 mL H2/g glucose. BSG pyrolysis provides up to 71.8% bio-oil, and its calorific value is 18–25 MJ/kg. BSG-derived activated biocarbon has a notable surface area (1792 m2/g) for lithium–sulfur batteries. The assessment showed that BSG’s transformation into bioenergy and energy storage materials aligns with waste reduction and sustainable development goals. However, future research on combined alternative wastes, integrated technologies, green nanotechnology, and artificial intelligence technology could lead to optimal performance and facilitate their industrial application. Full article
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55 pages, 2306 KB  
Review
Recovery of Added-Value Products from Biowaste by Subcritical and Supercritical Water Technologies—A Scoping Review
by Jaroslava Švarc-Gajić, Tanja Brezo-Borjan, Jovana Degenek, Milana Maričić, Marina Čobanov and Ana-Marija Vujković Bukvin
Processes 2026, 14(12), 1994; https://doi.org/10.3390/pr14121994 - 19 Jun 2026
Viewed by 117
Abstract
The introduction of sustainable practices into waste management can have a favorable environmental impact, increase resource value, and yield economic gains. Hydrothermal technologies have strong potential for the production of up-cycled ingredients from biowaste (amino acids, sugars, phenols, pharmacologically active compounds, etc.), enabling [...] Read more.
The introduction of sustainable practices into waste management can have a favorable environmental impact, increase resource value, and yield economic gains. Hydrothermal technologies have strong potential for the production of up-cycled ingredients from biowaste (amino acids, sugars, phenols, pharmacologically active compounds, etc.), enabling high energy recovery (50–80%) from biowaste with net-negative carbon emissions. This review discusses the use of subcritical and supercritical water technologies for sustainable valorization of biowaste and conversion of biomass into high-value chemicals and biofuels. The potential for the extraction/generation of bioactive compounds from plant and animal waste is presented, emphasizing the efficiency, compound stability, and bioactivity of the fractions obtained. The possibilities of simultaneous extraction of added-value compounds and hydrolysis of feedstock biopolymers by these technologies are elaborated. The review further addresses the production of biofuels through hydrothermal carbonization for solid fuels, hydrothermal waste liquefaction for liquid fuels, and supercritical water gasification for gaseous fuels. The paper highlights the environmental and economic advantages of technologies based on sub- and supercritical water over conventional chemical and fermentative routes, emphasizing their contribution to a circular bioeconomy by converting biowaste into value-added products and sustainable energy sources. Full article
(This article belongs to the Section Biological Processes and Systems)
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96 pages, 2487 KB  
Review
Emerging and Conventional Pathways for Sustainable Ammonia Production: Technology Readiness, Economics, and Environmental Performance
by Yasaman Amirhaeri, Hamed Hadavi and Ivan Kantor
Processes 2026, 14(12), 1973; https://doi.org/10.3390/pr14121973 (registering DOI) - 17 Jun 2026
Viewed by 124
Abstract
Ammonia is an essential high-volume chemical for fertilizer production and other industrial applications, and it is increasingly considered a potential energy carrier; however, its conventional manufacture remains highly energy- and carbon-intensive because it relies predominantly on fossil-based Haber–Bosch (HB) synthesis. This review compares [...] Read more.
Ammonia is an essential high-volume chemical for fertilizer production and other industrial applications, and it is increasingly considered a potential energy carrier; however, its conventional manufacture remains highly energy- and carbon-intensive because it relies predominantly on fossil-based Haber–Bosch (HB) synthesis. This review compares sustainable ammonia-production pathways through the linked dimensions of technology readiness, environmental performance, and economic plausibility across renewable-H2 HB, biomass- and waste-derived HB routes, electrochemical pathways, photocatalytic and photoelectrochemical systems, plasma-assisted synthesis, biological routes, and chemical looping ammonia synthesis. The analysis reveals a clear divide between pathways that benefit from established industrial infrastructure and those that still depend on unresolved catalytic, materials, or systems-level advances. Renewable-H2 Haber–Bosch emerges as the most broadly scalable near-term option for large-scale ammonia decarbonization because it combines the highest maturity among low-carbon routes with the strongest techno-economic and life-cycle evidence base. Biomass- and waste-derived Haber–Bosch pathways may become cost-competitive regional complements when low-cost local residues, organic waste, or biomethane is available, feedstock logistics are favorable, and carbon, waste-treatment, or negative-emission credits are included. Overall, sustainable ammonia production is likely to advance through a portfolio of pathways, with near-term progress led by renewable-H2 HB and longer-term development dependent on improved reactor integration, harmonized assessment methods, and scalable validation. Full article
(This article belongs to the Section Chemical Processes and Systems)
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29 pages, 12446 KB  
Review
Alfalfa as a Biological Nitrogen Source and Biofertilizer Component in Sustainable Horticultural Production Systems
by Vladimir Filipović, Elmira Saljnikov, Snežana Dimitrijević, Ljubica Šarčević-Todosijević, Vera Popović, Aleksandar Miletić, Jelena Golijan Pantović, Aleksandra Stanojković-Sebić and Vladan Ugrenović
Horticulturae 2026, 12(6), 740; https://doi.org/10.3390/horticulturae12060740 - 17 Jun 2026
Viewed by 573
Abstract
Alfalfa (Medicago sativa L.) is widely recognized as a major forage crop, yet its role as a multifunctional biological input in sustainable horticultural production remains underexplored. This review evaluates alfalfa as a biological nitrogen source, organic fertilization resource, and biofertilizer-supporting crop within [...] Read more.
Alfalfa (Medicago sativa L.) is widely recognized as a major forage crop, yet its role as a multifunctional biological input in sustainable horticultural production remains underexplored. This review evaluates alfalfa as a biological nitrogen source, organic fertilization resource, and biofertilizer-supporting crop within vegetable, medicinal, and perennial horticultural systems. Due to its high capacity for biological nitrogen fixation, alfalfa can supply substantial amounts of plant-available nitrogen, reducing dependency on synthetic fertilizers and supporting environmentally sound nutrient management. When used as green manure, cover crop, intercrop, mulch source, compost feedstock, or processed organic fertilizer, alfalfa enhances the soil organic carbon (SOC), improves soil structure, and increases the water-holding capacity properties particularly critical in intensive horticultural production. Higher SOC levels also contribute to the improved tolerance of horticultural crops to drought and heat stress through enhanced soil moisture retention and rhizosphere buffering. Alfalfa-based organic inputs stimulate rhizosphere microbial biomass, enzymatic activity, and functional genes associated with nitrogen cycling, strengthening plant–microbe interactions that underpin biofertilizer effectiveness. Evidence from vegetable and perennial systems indicates that alfalfa-derived amendments and rotations increase soil nitrogen availability, support yield stability, and improve soil health over the long-term. In orchards and vineyards, alfalfa cover cropping contributes to carbon sequestration, erosion control, and enhanced soil biological functioning. Overall, alfalfa emerges as a strategic species for integrating organic fertilization and biofertilizer-based approaches into modern horticultural systems, supporting reduced mineral fertilizer inputs while sustaining productivity, soil health, and environmental quality. Full article
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62 pages, 4428 KB  
Review
From Agri-Food Byproducts to High-Value Bioactive Compounds: A Critical Review Linking Green Recovery and Chemical Profiling to Circular Valorization
by Hyo Jun Won and Ae-jin Choi
Molecules 2026, 31(12), 2136; https://doi.org/10.3390/molecules31122136 - 17 Jun 2026
Viewed by 267
Abstract
Agri-food byproducts are increasingly recognized as sustainable feedstocks for high-value bioactive compounds; but their practical valorization requires integrated evidence on recovery conditions; chemical composition; bioactivity; and application readiness. This review critically examines green recovery strategies and chemical profiling platforms for bioactive compounds recovered [...] Read more.
Agri-food byproducts are increasingly recognized as sustainable feedstocks for high-value bioactive compounds; but their practical valorization requires integrated evidence on recovery conditions; chemical composition; bioactivity; and application readiness. This review critically examines green recovery strategies and chemical profiling platforms for bioactive compounds recovered from peels; pomace; seed residues; hulls; vegetation waters; and pruning waste. Emphasis is placed on how extraction variables shape chemical profiles; extract quality; and reported biological activities. Ultrasound- and microwave-assisted extraction; enzyme- and fermentation-assisted recovery; supercritical fluid extraction; pressurized liquid extraction; pulsed electric field-assisted pretreatment; and green solvent-based extraction are discussed in terms of target-compound selectivity; solvent and energy demand; process safety; scalability; and sustainability-related evidence. Chromatographic; mass-spectrometric; spectroscopic; and metabolomics-based profiling approaches are evaluated for identification; annotation; quantification; fingerprinting; quality-marker selection; and standardization; with confidence levels distinguished according to authentic-standard matching; tandem mass spectrometry evidence; spectral libraries; or fingerprint-level evidence. Circular valorization pathways in food; nutraceutical; cosmetic; pharmaceutical, and biopesticide-related applications are further considered with attention to feedstock heterogeneity; process standardization; stability; safety; regulatory feasibility; scalability; and techno-economic feasibility. Overall; this review provides a linkage-oriented framework for developing standardized; application-readiness-oriented bioactive candidates from agri-food byproducts. Full article
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30 pages, 1061 KB  
Review
Biochar Applications in Livestock Manure Management: Mitigation of Ammonia Emissions and Emerging Contaminants
by Antonio Mautone, Alberto Finzi, Ester Scotto di Perta, Elena Cervelli and Stefania Pindozzi
Sustainability 2026, 18(12), 6229; https://doi.org/10.3390/su18126229 - 17 Jun 2026
Viewed by 156
Abstract
The management of livestock manure is associated with substantial ammonia (NH3) emissions and the accumulation of emerging contaminants, including antibiotics, antibiotic resistance genes (ARGs), and microplastics, posing risks to environmental quality and public health. Biochar has emerged as a promising strategy [...] Read more.
The management of livestock manure is associated with substantial ammonia (NH3) emissions and the accumulation of emerging contaminants, including antibiotics, antibiotic resistance genes (ARGs), and microplastics, posing risks to environmental quality and public health. Biochar has emerged as a promising strategy for mitigating gaseous emissions and reducing contaminant mobility during manure storage and composting processes. This review synthesizes recent research on the application of biochar in livestock manure management systems, focusing on NH3 emissions, antibiotic degradation, ARG reduction, and microplastic removal. Particular attention is given to the effectiveness of biochar in mitigating pollutants during manure storage, housing operations, and composting processes. Across the literature, reported NH3 mitigation efficiencies vary widely, from negligible effects to reductions exceeding 90–97%, depending on feedstock type, pyrolysis conditions, particle size, and application strategy. Biochar also promotes antibiotic degradation and ARG mitigation, with reductions of up to 98% reported in composting systems. Emerging evidence further suggests that biochar can reduce microplastics by approximately 15–64% in sludge composting. Plant-derived and chemically modified biochars generally outperform manure-derived biochars due to higher surface area, cation exchange capacity, and greater abundance of functional groups. The review highlights that activation treatments, co-composting strategies, and microbial interactions are key factors controlling pollutant mitigation efficiency. Despite promising outcomes, large-scale application remains limited by economic constraints, variability in biochar properties, and the lack of long-term field-scale validation. Future research should prioritize standardized production protocols, field implementation studies, and integrated environmental and economic assessments to support the practical adoption of biochar in sustainable livestock waste management systems. Full article
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14 pages, 1842 KB  
Article
Integrated Thermochemical Conversion of Plastics to Circular Refinery Feedstocks: A System-Level Analysis
by Maria Laura Mastellone
Fuels 2026, 7(2), 40; https://doi.org/10.3390/fuels7020040 - 17 Jun 2026
Viewed by 114
Abstract
Plastics pyrolysis is increasingly pursued as a pathway for producing circular hydrocarbon feedstocks for petrochemical integration. However, non-integrated reactor configurations often exhibit limited heat-transfer control, significant char-handling requirements, and variable product distributions. This work presents a system-level interpretation of the MLM-R™ process, an [...] Read more.
Plastics pyrolysis is increasingly pursued as a pathway for producing circular hydrocarbon feedstocks for petrochemical integration. However, non-integrated reactor configurations often exhibit limited heat-transfer control, significant char-handling requirements, and variable product distributions. This work presents a system-level interpretation of the MLM-R™ process, an integrated pyrolysis–combustion loop in which a circulating solid heat carrier enables continuous thermal supply through internal oxidation of carbonaceous residues. Material Flow Analysis (MFA) was applied to reconcile mass, elemental carbon, and chemical energy distributions across the defined process boundary. For the representative case study (1000 kg polyolefin basis), ~81% of feed carbon and ~83% of feed chemical energy (HHV basis) were recovered in the condensed liquid product, while ~7% of feed carbon was internally combusted to sustain autothermal operation. Simulated distillation analysis indicates that removal—aimed at further reprocessing—of a ~15 wt% C34+ heavy fraction from the pyrolysis vapor stream enables compliance with refinery-relevant boiling range targets (≥95% below 480 °C). The MFA results, supported by the physicochemical interpretation, suggest that integrated control of solids circulation and heat transfer contributes to product selectivity and process scalability in circular feedstock production. Full article
(This article belongs to the Special Issue Sustainability Assessment of Renewable Fuels Production)
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21 pages, 2504 KB  
Article
Optimization and Process Modeling of Plasma Gasifier via Aspen Plus and Surrogate Model for Treatment of Municipal Solid Waste
by Hamza Ahmad, Ahmad Ali, Kashif Rashid, Ahmed Omer, Riaz Khan, Wajahat Waheed Kazmi and Faysal M. Al-Khulaifi
ChemEngineering 2026, 10(6), 77; https://doi.org/10.3390/chemengineering10060077 - 16 Jun 2026
Viewed by 140
Abstract
Plasma gasification is a sustainable and advanced technology for the safe and efficient treatment of municipal solid waste (MSW). In this process, a plasma torch serves as the primary heating source to convert MSW into syngas and inert vitrified slag. The produced syngas [...] Read more.
Plasma gasification is a sustainable and advanced technology for the safe and efficient treatment of municipal solid waste (MSW). In this process, a plasma torch serves as the primary heating source to convert MSW into syngas and inert vitrified slag. The produced syngas can be used for various downstream applications, including power generation. In this study, an updraft plasma gasifier is modeled using the Aspen Plus process simulator, with municipal solid waste from Lahore, Pakistan, used as the feedstock. Air is selected as a plasma-forming gas due to its low cost and widespread availability. The primary aim of this research is to analyze the effect of specific torch power and the air-to-feed mass flow ratio on syngas molar composition, syngas higher heating value (HHV), and cold gas efficiency (CGE), and to maximize gasifier performance. CGE of the gasifier is optimized using a surrogate-based model integrated with a genetic algorithm (GA). An artificial neural network (ANN) is employed as the surrogate model for the optimization of CGE. The novelty of this work lies in two key aspects: firstly, this is among the first studies to specifically model and simulate plasma gasification of Lahore’s MSW, capturing its unique waste composition characteristics; and secondly, the integration of process simulation with a data-driven optimization framework using an ANN surrogate model. A total of 1521 data points were generated from the Aspen Plus simulation to train the ANN model and perform optimization in MATLAB. The optimized CGE was found to be 90.6%. Validation of the ANN-GA optimization was carried out by implementing the optimized input parameters in the Aspen Plus gasifier model. The resulting CGE shows a percent relative error of only 0.11% compared to the MATLAB-predicted value, confirming the accuracy of the surrogate model. Furthermore, comparison with the base case simulation reveals that the optimized operating conditions lead to an 8.6% increase in cold gas efficiency, demonstrating the effectiveness of the proposed optimization approach. Full article
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43 pages, 3383 KB  
Review
Bio-Based Materials in Modern Photovoltaic Cells: From Active Layers and Interfaces to Encapsulants and Substrates
by Jakub Barwinek, Wiktoria Borowicz, Krzysztof Zbroja, Ewa Szczepanik, Magdalena Czeleń, Dominika Adamczyk, Rafał Twaróg and Piotr Szatkowski
Appl. Sci. 2026, 16(12), 6085; https://doi.org/10.3390/app16126085 - 16 Jun 2026
Viewed by 184
Abstract
Modern photovoltaic technologies are increasingly evaluated not only in terms of power conversion efficiency and cost, but also with respect to resource origin, toxicity, recyclability, and overall life-cycle impacts. Within this broader sustainability framework, bio-based and bio-inspired materials derived from biomass or mimicking [...] Read more.
Modern photovoltaic technologies are increasingly evaluated not only in terms of power conversion efficiency and cost, but also with respect to resource origin, toxicity, recyclability, and overall life-cycle impacts. Within this broader sustainability framework, bio-based and bio-inspired materials derived from biomass or mimicking biological structures have emerged as promising candidates for a wide range of photovoltaic components, including active layers, interfacial modifiers, substrates, encapsulants, and natural dyes. This review provides a layer-by-layer overview of such materials implemented or proposed in dye-sensitized, organic, perovskite, biohybrid, and silicon solar cells, linking their molecular structures and optoelectronic properties to representative device performances and key degradation pathways. Cross-cutting challenges related to moisture and thermal stability, barrier performance, feedstock variability, and the risk of “greenwashing” are highlighted, emphasizing that sustainability claims must be supported by quantitative metrics such as life-cycle assessment, circularity indicators, and durability studies. Finally, we outline promising research directions in molecular engineering, hybrid biosynthetic architectures, and advanced encapsulation concepts that could enable bio-based materials to make a meaningful contribution to low-impact photovoltaic technologies. Full article
(This article belongs to the Special Issue Solar Cells: From Materials and Devices to Applications)
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22 pages, 3517 KB  
Article
Valorization of Maize Lime-Cooking Wastewater Through Lipid and Carotenoid Production by Rhodotorula glutinis Yeast: An Approach Using Pulse Fed-Batch Culture and Techno-Economic Assessment
by Carolina Ramírez-Martínez, Gael Jesús Molina-Benítez, Mariana Franco-Morgado and Alberto Ordaz
Fermentation 2026, 12(6), 285; https://doi.org/10.3390/fermentation12060285 - 15 Jun 2026
Viewed by 307
Abstract
The increasing generation of agro-industrial residues like nejayote (maize lime-cooking wastewater from the maize nixtamalization process) poses significant environmental challenges in Mexico due to its elevated chemical oxygen demand (COD) and organic load. This study evaluates the physical separation of nejayote via membranes [...] Read more.
The increasing generation of agro-industrial residues like nejayote (maize lime-cooking wastewater from the maize nixtamalization process) poses significant environmental challenges in Mexico due to its elevated chemical oxygen demand (COD) and organic load. This study evaluates the physical separation of nejayote via membranes and its use as a low-cost substrate for producing lipids and carotenoids using Rhodotorula glutinis. A batch culture followed by pulse-feeding achieved a COD removal efficiency of 53.6% (0.22 g COD/(L h)) and a biomass concentration of 3.72 ± 0.45 g COD/L within 48 h. The yeast demonstrated a high specific metabolic efficiency, yielding 0.457 g of lipids and 0.0049 g of carotenoids per gram of biomass, with an oleaginous fraction of 46.21% in dry weight. Experimental data calibrated a process model in SuperPro Designer, simulating full-scale processes treating 100, 1000, and 10,000 m3 of nejayote per batch, producing up to 2137.11 MT of lipids and 22.90 MT of carotenoids annually. A techno-economic analysis estimated the investment, operating costs, and financial indicators for all scenarios. Strategies like evaporation and reverse osmosis to concentrate nejayote significantly improved profitability by reducing equipment size. Additionally, a circular economy approach was modeled, recovering process water and nutrient-rich side streams. These findings confirm that integrated physical and biological treatment, coupled with resource recovery, transforms this particularly agro-industrial residue into a technically robust and economically viable biorefinery feedstock, aligning industrial production with sustainable waste management. Full article
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