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Keywords = evaporation monitoring

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31 pages, 9977 KiB  
Article
Novel Deep Learning Framework for Evaporator Tube Leakage Estimation in Supercharged Boiler
by Yulong Xue, Dongliang Li, Yu Song, Shaojun Xia and Jingxing Wu
Energies 2025, 18(15), 3986; https://doi.org/10.3390/en18153986 - 25 Jul 2025
Viewed by 261
Abstract
The estimation of leakage faults in evaporation tubes of supercharged boilers is crucial for ensuring the safe and stable operation of the central steam system. However, leakage faults of evaporation tubes feature high time dependency, strong coupling among monitoring parameters, and interference from [...] Read more.
The estimation of leakage faults in evaporation tubes of supercharged boilers is crucial for ensuring the safe and stable operation of the central steam system. However, leakage faults of evaporation tubes feature high time dependency, strong coupling among monitoring parameters, and interference from noise. Additionally, the large number of monitoring parameters (approximately 140) poses a challenge for spatiotemporal feature extraction, feature decoupling, and establishing a mapping relationship between high-dimensional monitoring parameters and leakage, rendering the precise quantitative estimation of evaporation tube leakage extremely difficult. To address these issues, this study proposes a novel deep learning framework (LSTM-CNN–attention), combining a Long Short-Term Memory (LSTM) network with a dual-pathway spatial feature extraction structure (ACNN) that includes an attention mechanism(attention) and a 1D convolutional neural network (1D-CNN) parallel pathway. This framework processes temporal embeddings (LSTM-generated) via a dual-branch ACNN—where the 1D-CNN captures local spatial features and the attention models’ global significance—yielding decoupled representations that prevent cross-modal interference. This architecture is implemented in a simulated supercharged boiler, validated with datasets encompassing three operational conditions and 15 statuses in the supercharged boiler. The framework achieves an average diagnostic accuracy (ADA) of over 99%, an average estimation accuracy (AEA) exceeding 90%, and a maximum relative estimation error (MREE) of less than 20%. Even with a signal-to-noise ratio (SNR) of −4 dB, the ADA remains above 90%, while the AEA stays over 80%. This framework establishes a strong correlation between leakage and multifaceted characteristic parameters, moving beyond traditional threshold-based diagnostics to enable the early quantitative assessment of evaporator tube leakage. Full article
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31 pages, 15992 KiB  
Article
Multi-Temporal Mineral Mapping in Two Torrential Basins Using PRISMA Hyperspectral Imagery
by Inés Pereira, Eduardo García-Meléndez, Montserrat Ferrer-Julià, Harald van der Werff, Pablo Valenzuela and Juncal A. Cruz
Remote Sens. 2025, 17(15), 2582; https://doi.org/10.3390/rs17152582 - 24 Jul 2025
Viewed by 233
Abstract
The Sierra Minera de Cartagena-La Unión, located in southeast of the Iberian Peninsula, has been significantly impacted by historical mining activities, which resulted in environmental degradation, including acid mine drainage (AMD) and heavy metal contamination. This study evaluates the potential of PRISMA hyperspectral [...] Read more.
The Sierra Minera de Cartagena-La Unión, located in southeast of the Iberian Peninsula, has been significantly impacted by historical mining activities, which resulted in environmental degradation, including acid mine drainage (AMD) and heavy metal contamination. This study evaluates the potential of PRISMA hyperspectral imagery for multi-temporal mapping of AMD-related minerals in two mining-affected drainage basins: Beal and Gorguel. Key minerals indicative of AMD—iron oxides and hydroxides (hematite, jarosite, goethite), gypsum, and aluminium-bearing clays—were identified and mapped using band ratios applied to PRISMA data acquired over five dates between 2020 and 2024. Additionally, Sentinel-2 data were incorporated in the analysis due to their higher temporal resolution to complement iron oxide and hydroxide evolution from PRISMA. Results reveal distinct temporal and spatial patterns in mineral distribution, influenced by seasonal precipitation and climatic factors. Jarosite was predominant after torrential precipitation events, reflecting recent AMD deposition, while gypsum exhibited seasonal variability linked to evaporation cycles. Goethite and hematite increased in drier conditions, indicating transitions in oxidation states. Validation using X-ray diffraction (XRD), laboratory spectral curves, and a larger time-series of Sentinel-2 imagery demonstrated strong correlations, confirming PRISMA’s effectiveness for iron oxides and hydroxides and gypsum identification and monitoring. However, challenges such as noise, striping effects, and limited image availability affected the accuracy of aluminium-bearing clay mapping and limited long-term trend analysis. Full article
(This article belongs to the Section Remote Sensing in Geology, Geomorphology and Hydrology)
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18 pages, 10314 KiB  
Article
Multispectral and Thermal Imaging for Assessing Tequila Vinasse Evaporation: Unmanned Aerial Vehicles and Satellite-Based Observations
by Jesús Gabriel Rangel-Peraza, Sergio Alberto Monjardin-Armenta, Osiris Chávez-Martínez and José de Anda
Processes 2025, 13(7), 2281; https://doi.org/10.3390/pr13072281 - 17 Jul 2025
Viewed by 194
Abstract
This work aims to assess the droplets produced by a novel evaporation process, proposed as an alternative for managing tequila vinasses, using a spectral camera with three spectral bands and a thermal camera mounted on an unmanned aerial vehicle (UAV). High-resolution satellite images [...] Read more.
This work aims to assess the droplets produced by a novel evaporation process, proposed as an alternative for managing tequila vinasses, using a spectral camera with three spectral bands and a thermal camera mounted on an unmanned aerial vehicle (UAV). High-resolution satellite images with seven spectral bands complemented this characterization. The spectral characterization was conducted by comparing three experimental conditions: the background of the study area without droplets, the droplets generated from purified water, and the droplets produced from tequila vinasses. Two monitoring campaigns, conducted in November 2024 and January 2025, revealed that the tequila vinasse droplets exhibited a maximum influence radius of 16 m, primarily regulated by wind speed conditions (6–16 km/h). Thermal analysis identified the droplet plume as a zone with a lower temperature, creating a thermal contrast of up to 6.6 °C against the average background temperature of 36.6 °C. No significant difference was observed in the influence radius between the droplets generated from vinasse and those from potable water. Spectral analysis of the UAV and satellite images showed significant (p < 0.05) differences in reflectance when the droplets were present (e.g., the coastal blue band increased from an average of 14.43 to 95.59 when vinasse droplets were present). This suggests that the presence of chemical compounds altered light absorption and reflection. However, the instrument’s sensitivity limited the detection of organic compounds at concentrations below its detection limit. The monitoring data presented in this manuscript is crucial for developing strategies to mitigate the potential environmental impacts of the droplets emitted by this novel process. Full article
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26 pages, 7164 KiB  
Article
Evapotranspiration Partitioning in Selected Subtropical Fruit Tree Orchards Based on Sentinel 2 Data Using a Light Gradient-Boosting Machine (LightGBM) Learning Model in Malelane, South Africa
by Prince Dangare, Zama E. Mashimbye, Paul J. R. Cronje, Joseph N. Masanganise, Shaeden Gokool, Zanele Ntshidi, Vivek Naiken, Tendai Sawunyama and Sebinasi Dzikiti
Hydrology 2025, 12(7), 189; https://doi.org/10.3390/hydrology12070189 - 11 Jul 2025
Viewed by 455
Abstract
The accurate estimation of evapotranspiration (ET) and its components are vital for water resource management and irrigation planning. This study models tree transpiration (T) and ET for grapefruit, litchi, and mango orchards using light gradient-boosting machine (LightGBM) [...] Read more.
The accurate estimation of evapotranspiration (ET) and its components are vital for water resource management and irrigation planning. This study models tree transpiration (T) and ET for grapefruit, litchi, and mango orchards using light gradient-boosting machine (LightGBM) optimized using the Bayesian hyperparameter optimization. Grounds T and ET for these crops were measured using the heat ratio method of monitoring sap flow and the eddy covariance technique for quantifying ET. The Sentinel 2 satellite was used to compute field leaf area index (LAI). The modelled data were used to partition the orchard ET into beneficial (T) and non-beneficial water uses (orchard floor evaporation—Es). We adopted the 10-fold cross-validation to test the model robustness and an independent validation to test performance on unseen data. The 10-fold cross-validation and independent validation on ET and T models produced high accuracy with coefficient of determination (R2) 0.88, Kling–Gupta efficiency (KGE) 0.91, root mean square error (RMSE) 0.04 mm/h, and mean absolute error (MAE) 0.03 mm/h for all the crops. The study demonstrates that LightGBM can accurately model the transpiration and evapotranspiration for subtropical tree crops using Sentinel 2 data. The study found that Es which combined soil evaporation and understorey vegetation transpiration contributed 35, 32, and 31% to the grapefruit, litchi and mango orchard evapotranspiration, respectively. We conclude that improvements on orchard floor management practices can be utilized to minimize non-beneficial water losses while promoting the productive water use (T). Full article
(This article belongs to the Special Issue GIS Modelling of Evapotranspiration with Remote Sensing)
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19 pages, 2426 KiB  
Article
Assessment of the Crop Water Stress Index for Green Pepper Cultivation Under Different Irrigation Levels
by Sedat Boyacı, Joanna Kocięcka, Barbara Kęsicka, Atılgan Atılgan and Daniel Liberacki
Sustainability 2025, 17(13), 5692; https://doi.org/10.3390/su17135692 - 20 Jun 2025
Viewed by 434
Abstract
The objective of this study was to evaluate the effects of different water levels on yield, morphological, and quality parameters, as well as the crop water stress index (CWSI), for pepper plants under a high tunnel greenhouse in a semi-arid region. For this [...] Read more.
The objective of this study was to evaluate the effects of different water levels on yield, morphological, and quality parameters, as well as the crop water stress index (CWSI), for pepper plants under a high tunnel greenhouse in a semi-arid region. For this purpose, the irrigation schedule used in this study includes 120%, 100%, 80%, and 60% (I120, I100, I80, and I60) of evaporation monitored gravimetrically. In this study, increasing irrigation levels (I100 and I120) resulted in increased stem diameter, plant height, fruit number, leaf number, and leaf area values. However, these values decreased as the water level dropped (I60 and I80). At the same time, increased irrigation resulted in improvements in fruit width, length, and weight, as well as a decrease in TSS values. While total yield and marketable yield values increased at the I120 water level, TWUE and MWUE were the highest at the I100 water level. I80 and I120 water levels were statistically in the same group. It was found that the application of I100 water level in the high tunnel greenhouse is the appropriate irrigation level in terms of morphology and quality parameters. However, in places with water scarcity, a moderate water deficit (I80) can be adopted instead of full (I100) or excessive irrigation (I120) in pepper cultivation in terms of water conservation. The experimental results reveal significant correlations between the parameters of green pepper yield and the CWSI. Therefore, a mean CWSI of 0.16 is recommended for irrigation level I100 for higher-quality yields. A mean CWSI of 0.22 is recommended for irrigation level I80 in areas where water is scarce. While increasing the CWSI values decreased the values of crop water consumption, leaf area index, total yield, marketable yield, total water use efficiency, and marketable water use efficiency, decreasing the CWSI increased these values. This study concluded that the CWSI can be effectively utilised in irrigation time planning under semi-arid climate conditions. With the advancement of technology, determining the CWSI using remote sensing-based methods and integrating it into greenhouse automation systems will become increasingly important in determining irrigation times. Full article
(This article belongs to the Special Issue Innovative Sustainable Technology for Irrigation and Water Management)
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20 pages, 1326 KiB  
Article
Color Development Characteristic and Kinetic Modeling of Maillard Reaction in Membrane-Clarified Sugarcane Juice During Vacuum Evaporation Process
by Meiyi Han, Hongkui Zhao, Zhihua Liu, Jing Liu, Xi Liu, Fangxue Hang, Kai Li and Caifeng Xie
Foods 2025, 14(12), 2136; https://doi.org/10.3390/foods14122136 - 19 Jun 2025
Viewed by 393
Abstract
This study systematically investigated the evolution of color values and the reaction kinetics of the Maillard reaction in membrane-clarified sugarcane juice during the vacuum evaporation process, providing a theoretical basis for pigment regulation in white sugar production. Content changes in the reactants (sucrose, [...] Read more.
This study systematically investigated the evolution of color values and the reaction kinetics of the Maillard reaction in membrane-clarified sugarcane juice during the vacuum evaporation process, providing a theoretical basis for pigment regulation in white sugar production. Content changes in the reactants (sucrose, glucose, fructose, and free amino acids), the precursors of melanoidins including 3-deoxyglucosone, 5-hydroxymethylfurfural, glyoxal, methylglyoxal, carboxymethyl lysine, and melanoidin, were monitored during the thermal processing of membrane-clarified sugarcane juice (MCSJ), and the reaction mechanism was investigated via kinetic modeling. The zero-level, first-level, and second-level kinetic models could represent the change in L* and b*, and the zero-level kinetic model best fit the change in a* and ΔE*. The multi-response kinetics revealed that the main pathway of melanoidins in MCSJ model systems was that glucose and fructose were mutually isomerized into 1,2-enediol to generate 3-DG and then degraded to produce 5-HMF. Subsequently, 5-HMF further reacted to produce melanoidins. Full article
(This article belongs to the Section Food Engineering and Technology)
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14 pages, 4494 KiB  
Article
Satellite-Based Lithium Capacity Monitoring in Salt Lakes: The Atacama Case
by Jie Xiang, Yanbin Lian, Suya Li, Yan Zhang and Pengfei Wen
Sustainability 2025, 17(12), 5631; https://doi.org/10.3390/su17125631 - 18 Jun 2025
Viewed by 521
Abstract
Global energy transition has driven exponential growth in lithium demand, fueled by advancements in new energy vehicles and battery technologies. Despite abundant lithium resources, volatile market fluctuations underscore the critical need for the accurate monitoring of production capacity. Brine-type lithium resources, accounting for [...] Read more.
Global energy transition has driven exponential growth in lithium demand, fueled by advancements in new energy vehicles and battery technologies. Despite abundant lithium resources, volatile market fluctuations underscore the critical need for the accurate monitoring of production capacity. Brine-type lithium resources, accounting for approximately 65% of the global reserves, are concentrated in the “lithium triangle” region of South America (Chile, Argentina, and Bolivia). This region typically employs solar evaporation ponds to extract lithium from brine, where lithium production directly correlates with the pond area, enabling remote sensing-based capacity monitoring. This study focuses on Chile’s Atacama Salt Lake, utilizing long-term Landsat and Sentinel satellite data (1985–2019) to extract evaporation pond areas through visual interpretation and support vector machine (SVM) classification. We further investigated the relationship between salt pond area and lithium production capacity by establishing a linear conversion formula. The results demonstrated a strong correlation (R2 = 0.91), with over 97% of the data points falling within the 95% prediction band, validating the effectiveness of the method. This study proposes a semi-automated monitoring framework for lithium production capacity in salt lake brine systems, offering novel insights for sustainable lithium resource management and supporting the stable development of energy transition. Full article
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21 pages, 6140 KiB  
Article
Investigating Dual Character of Atmospheric Ammonia on Particulate NH4NO3: Reducing Evaporation Versus Promoting Formation
by Hongxiao Huo, Yating Gao, Lei Sun, Yang Gao, Huiwang Gao and Xiaohong Yao
Atmosphere 2025, 16(6), 685; https://doi.org/10.3390/atmos16060685 - 5 Jun 2025
Viewed by 514
Abstract
Ammonium nitrate (NH4NO3) is a major constituent of fine particulate matter (PM2.5), playing a critical role in air quality and atmospheric chemistry. However, the dual regulatory role of ammonia (NH3) in both the formation and [...] Read more.
Ammonium nitrate (NH4NO3) is a major constituent of fine particulate matter (PM2.5), playing a critical role in air quality and atmospheric chemistry. However, the dual regulatory role of ammonia (NH3) in both the formation and volatilization of NH4NO3 under ambient atmospheric conditions remains inadequately understood. To address this gap, we conducted high-resolution field measurements at a clean tropical coastal site in China using an integrated system of Aerosol Ion Monitor-Ion Chromatography, a Scanning Mobility Particle Sizer, and online OC/EC analyzers. These observations were complemented by thermodynamic modeling (E-AIM) and source apportionment via a Positive Matrix Factorization (PMF) model. The E-AIM simulations revealed persistent thermodynamic disequilibrium, with particulate NO3 tending to volatilize even under NH3gas-rich conditions during the northeast monsoon. This suggests that NH4NO3 in PM2.5 forms rapidly within fresh combustion plumes and/or those modified by non-precipitation clouds and then undergoes substantial evaporation as it disperses through the atmosphere. Under the southeast monsoon conditions, reactions constrained by sea salt aerosols became dominant, promoting the formation of particulate NO3 while suppressing NH4NO3 formation despite ongoing plume influence. In scenarios of regional accumulation, elevated NH3 concentrations suppressed NH4NO3 volatilization, thereby enhancing the stability of particulate NO3 in PM2.5. PMF analysis identified five source factors, with NO3 in PM2.5 primarily associated with emissions from local power plants and the large-scale regional background, showing marked seasonal variability. These findings highlight the complex and dynamic interplay between the formation and evaporation of NH4NO3 in NH3gas-rich coastal atmospheres. Full article
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26 pages, 2710 KiB  
Article
From Contamination to Conservation: A Hydrochemical and Isotopic Evaluation of Groundwater Quality in the Semi-Arid Guire Basin (Morocco)
by Hanane Marzouki, Nouayti Nordine, El Mustapha Azzirgue, Joaquim C. G. Esteves da Silva and El Khalil Cherif
Water 2025, 17(11), 1688; https://doi.org/10.3390/w17111688 - 3 Jun 2025
Cited by 2 | Viewed by 678
Abstract
Groundwater is a critical resource in semi-arid regions like Morocco’s Guire Basin, yet pollution and overexploitation threaten its sustainability. This study evaluates the groundwater quality of the Guire aquifer (Eastern High Atlas) using an integrated approach combining hydrochemical, isotopic (δ18O, δ [...] Read more.
Groundwater is a critical resource in semi-arid regions like Morocco’s Guire Basin, yet pollution and overexploitation threaten its sustainability. This study evaluates the groundwater quality of the Guire aquifer (Eastern High Atlas) using an integrated approach combining hydrochemical, isotopic (δ18O, δ2H, δ13C), multivariate statistical, and Geographic Information System (GIS) analyses alongside the Water Quality Index (WQI). Sixteen wells were monitored for physicochemical parameters (pH: 7–7.9; EC: 480–3004 μS/cm; BOD5: 1.03–30.5 mg/L; COD: 10.2–45.75 mg/L) and major ions, revealing widespread exceedances of Moroccan standards for Cl, HCO3, Mg2+, Ca2+, and NH4+. WQI classified 81% of samples as “Poor” to “Unsuitable for drinking” (WQI: 51–537), driven by elevated Cl, Na+, and SO42− from Triassic evaporite dissolution and NO3 (up to 45 mg/L) from agricultural runoff. Stable isotopes (δ18O: −7.73‰ to −5.08‰; δ2H: −66.14‰ to −44.20‰) indicate Atlantic-influenced recharge at 900–2200 m altitudes, with a δ18O-δ2H slope of 5.93 reflecting evaporation during infiltration. Strontium (Sr2+/Ca2+: 0.0024–0.0236) and bromide (Br/Cl: 8.47 × 10−5–9.88 × 10−4) ratios further confirm evaporitic dominance over anthropogenic contamination. This work provides actionable insights for policymakers, advocating for targeted restrictions on fertilizers, enhanced monitoring near evaporite zones, and artificial recharge initiatives. By linking geogenic/anthropogenic contamination to governance strategies, this study advances sustainable groundwater management in semi-arid regions. Full article
(This article belongs to the Section Water Quality and Contamination)
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24 pages, 3341 KiB  
Article
Experimental Characterization of Commercial Scroll Expander for Micro-Scale Solar Organic Rankine Cycle Application: Part 2
by Federico Fagioli, Maria Manieri, Gianmarco Agostini, Michele Salvestroni, Francesco Taddei, Filippo Cottone and Maurizio De Lucia
Energies 2025, 18(11), 2875; https://doi.org/10.3390/en18112875 - 30 May 2025
Viewed by 398
Abstract
Organic Rankine Cycle (ORC) power plants represent one of the most suitable technologies for the recovery and conversion of low-grade thermal energy. Coupling a micro-scale ORC system with parabolic trough collectors (PTCs) as a thermal energy source can effectively meet the electrical and [...] Read more.
Organic Rankine Cycle (ORC) power plants represent one of the most suitable technologies for the recovery and conversion of low-grade thermal energy. Coupling a micro-scale ORC system with parabolic trough collectors (PTCs) as a thermal energy source can effectively meet the electrical and thermal demands of a domestic user. This study presents the development process of the micro-ORC system, detailing both the results of the numerical model and the implementation of the test prototype. Particular attention is given to the instrumentation and sensors installed on the test bench, the monitoring and data acquisition software, and the error propagation analysis applied to the experimental data. In order to develop a micro-scale ORC plant, a commercial hermetic scroll compressor was tested as an expander with HFC-245fa working fluid. The test campaign required the construction of a dedicated experimental setup, equipped with comprehensive monitoring and control systems. While the first part of this research focused on evaluating the use of a scroll compressor as an expander, the second part aims to thoroughly describe the design of the test bench and the numerical model employed, the boundary conditions adopted, and the optimization strategies implemented to enhance system performance. This paper also describes in detail the measurement methodology and the associated error analysis to ensure comparability between experimental and numerical data. The numerical model was experimentally validated by incorporating the actual measured efficiency of the pump system, estimated at 12%. The comparison revealed a deviation between the experimental and simulated absorbed power of the pump—expressed as a function of the evaporation pressure—of less than 10% in the majority of the tested operating conditions. This confirms the reliability of the model and supports its use in future optimization studies. Full article
(This article belongs to the Special Issue Advanced Solar Technologies and Thermal Energy Storage)
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34 pages, 6650 KiB  
Article
Salinity of Irrigated and Non-Irrigated Chernozems and Kastanozems: A Case Study of Causes and Consequences in the Pavlodar Region, Kazakhstan
by Dauren Rakhmanov, Bořivoj Šarapatka, Marek Bednář, Jan Černohorský and Kamilla Alibekova
Soil Syst. 2025, 9(2), 57; https://doi.org/10.3390/soilsystems9020057 - 28 May 2025
Viewed by 494
Abstract
This study investigated soil salinization processes in the Pavlodar region of Kazakhstan by comparing key soil parameters—namely, electrical conductivity (EC), pH, exchangeable sodium percentage (ESP), and sodium adsorption ratio (SAR) under irrigated and non-irrigated conditions across different agro-climatic zones and soil types (Haplic [...] Read more.
This study investigated soil salinization processes in the Pavlodar region of Kazakhstan by comparing key soil parameters—namely, electrical conductivity (EC), pH, exchangeable sodium percentage (ESP), and sodium adsorption ratio (SAR) under irrigated and non-irrigated conditions across different agro-climatic zones and soil types (Haplic Chernozems, Haplic Kastanozems). The focus was on understanding the effects of irrigation and natural factors on soil salinization. Statistical analysis, including descriptive statistics and significance testing, was employed to evaluate differences between soil types, locations, and management practices. The research revealed secondary salinization (EC > 2 dS/m, ESP > 15%) in the topsoil of irrigated Haplic Kastanozems soils in the central Aksu district. This degradation was markedly higher than in non-irrigated plots or irrigated Haplic Chernozems in the northern Irtysh district, highlighting the high vulnerability of Haplic Kastanozems soils under current irrigation management given Aksu’s climatic conditions, which are characterized by high evaporative demand (driven by summer temperatures) and specific precipitation patterns that contribute to soil moisture deficits without irrigation. While ESP indicated sodicity, SAR values remained low. Natural factors, including potentially saline parent materials and likely shallow groundwater dynamics influenced by irrigation, appear to contribute to the observed patterns. The findings underscore the need for implementing optimized irrigation and drainage management, particularly in the Aksu district, potentially including water-saving techniques (e.g., drip irrigation) and selection of salt/sodicity-tolerant crops. A comprehensive approach integrating improved water management, agronomic practices, and potentially soil amendments is crucial for mitigating soil degradation and ensuring sustainable agriculture in the Pavlodar region. Further investigation including groundwater monitoring is recommended. Full article
(This article belongs to the Special Issue Research on Soil Management and Conservation: 2nd Edition)
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8 pages, 1768 KiB  
Proceeding Paper
Real-Time Detection and Counting of Melted Spatter Particles During Deposition of Biomedical-Grade Co-Cr-Mo-4Ti Powder Using the Micro-Plasma Transferred Arc Additive Manufacturing Process
by Sagar Nikam, Sonya Coleman, Dermot Kerr, Neelesh Kumar Jain, Yash Panchal and Deepika Nikam
Eng. Proc. 2025, 92(1), 78; https://doi.org/10.3390/engproc2025092078 - 21 May 2025
Viewed by 278
Abstract
Spatters in the powder-based metal additive manufacturing processes influence deposition quality, part surface quality, and internal defects. We developed a novel video analysis method to monitor and count the melted spatter particles of biomedical-grade Co-Cr-Mo-4Ti powder particles in depositing layers using a micro-plasma [...] Read more.
Spatters in the powder-based metal additive manufacturing processes influence deposition quality, part surface quality, and internal defects. We developed a novel video analysis method to monitor and count the melted spatter particles of biomedical-grade Co-Cr-Mo-4Ti powder particles in depositing layers using a micro-plasma transferred arc additive manufacturing (M-PTAAM) process. We captured the spatters using a weld-monitoring camera and building datasets of videos and monitored different combinations of M-PTAAM process parameters. We captured videos of the melted spatter particles and counted the melted spatter particles in real time using a Kalman filter. The weld-monitoring camera captured the melted spatter particles and the fumes generated by the evaporated spatter particles. The video processing algorithm was developed in this study to accurately capture melted spatter particles. In images without fumes, nearly all melted spatter particles were successfully detected. Even in images with the presence of fumes, the algorithm maintained a detection accuracy of 90%. The real-time melted spatter count particle exhibited a powder feed rate changing from 30 to 35 g/min and then to 50 g/min. The melted spatter particle count was lowest at a powder feed rate of 30 g/min and increased with the increasing powder feed rate. Full article
(This article belongs to the Proceedings of 2024 IEEE 6th Eurasia Conference on IoT, Communication and Engineering)
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15 pages, 6305 KiB  
Article
A Study on the Spectral Characteristics of 83.4 nm Extreme Ultraviolet Filters
by Qian Liu, Aiming Zhou, Hanlin Wang, Pingxu Wang, Chen Tao, Guang Zhang, Xiaodong Wang and Bo Chen
Coatings 2025, 15(5), 535; https://doi.org/10.3390/coatings15050535 - 30 Apr 2025
Viewed by 612
Abstract
Extreme ultraviolet (EUV) imagers are key tools to monitor the space environment and forecast space weather. EUV filters are important components to block radiation in the ultraviolet (UV), visible, and near-infrared (IR) regions. In this study, various characterization methods were proposed for the [...] Read more.
Extreme ultraviolet (EUV) imagers are key tools to monitor the space environment and forecast space weather. EUV filters are important components to block radiation in the ultraviolet (UV), visible, and near-infrared (IR) regions. In this study, various characterization methods were proposed for the nickel mesh-supported indium (In) filter, and their spectral characteristics were comprehensively studied. The material and thickness of the filter were chosen based on atomic scattering principles, determined through theoretical calculation and software simulation. The metal film was deposited using the vacuum-resistive thermal evaporation method. The measured transmission of the filter was 10.06% at 83.4 nm. The surface elements of the sample were analyzed using X-ray photoelectron spectroscopy (XPS). The surface and cross-sectional morphologies of the filter were observed using a scanning electron microscope (SEM). The impact of the oxide layer and carbon contamination on the filter’s transmittance was investigated using an ellipsometer. A multilayer “In-In2O3-C” model was established to determine the thickness of both the oxide layer and carbon contamination layer on the filter. This model introduces the filling factor based on the original model and considers the diffusion of the contamination layer, resulting in more accurate fitting results. The transmittance of the filter in the visible light range was measured using a UV-VIS spectrophotometer, and the measurement error was analyzed. This article provides preparation methods and test methods for the 83.4 nm EUV filter and conducts a detailed analysis of the spectral characteristics of the prepared optical filters, which hold significant value for space exploration applications. Full article
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12 pages, 2838 KiB  
Article
Glass Microbubble Encapsulation for Improving the Lifetime of a Ferrofluid-Based Magnetometer
by Chenchen Zhang and Srinivas Tadigadapa
Micromachines 2025, 16(5), 519; https://doi.org/10.3390/mi16050519 - 28 Apr 2025
Viewed by 426
Abstract
In this paper, we explore the use of chip-scale blown glass microbubble structures for MEMS packaging applications. Specifically, we demonstrate the efficacy of this method of packaging for the improvement of the lifetime of a ferrofluid-based magnetoviscous magnetometer. We have previously reported on [...] Read more.
In this paper, we explore the use of chip-scale blown glass microbubble structures for MEMS packaging applications. Specifically, we demonstrate the efficacy of this method of packaging for the improvement of the lifetime of a ferrofluid-based magnetoviscous magnetometer. We have previously reported on the novel concept of a ferrofluid based magnetometer in which the viscoelastic response of a ferrofluid interfacial layer on a high frequency shear wave quartz resonator is sensitively monitored as a function of applied magnetic field. The quantification of the magnetic field is accomplished by monitoring the at-resonance admittance characteristics of the ferrofluid-loaded resonator. While the proof-of-concept measurements of the device have been successfully made, under open conditions, the evaporation of the carrier fluid of the ferrofluid continuously changes its viscoelastic properties and compromises the longevity of the magnetometer. To prevent the evaporation of the ferrofluid, here, we seal the ferrofluid on top of the micromachined quartz resonator within a blown glass hemispherical microbubble attached to it using epoxy. The magnetometer design used a bowtie-shaped thin film Metglas (Fe85B5Si10) magnetic flux concentrator on the resonator chip. A four-times smaller noise equivalent, a magnetic field of 600 nT/√Hz at 0.5 Hz was obtained for the magnetometer using the Metglas flux concentrator. The ferrofluid-based magnetometer is capable of sensing magnetic fields up to a modulation frequency of 40 Hz. Compared with the unsealed ferrofluid device, the lifetime of the glass microbubble integrated chip packaged device improved significantly from only a few hours to over 50 days and continued. Full article
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12 pages, 6811 KiB  
Article
The Fabrication and Characterization of Surface-Acoustic-Wave and Resistive Types of Ozone Sensors Based on Zinc Oxide: A Comparative Study
by Sheng-Hua Yan and Chia-Yen Lee
Sensors 2025, 25(9), 2723; https://doi.org/10.3390/s25092723 - 25 Apr 2025
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Abstract
Micro-Electro-Mechanical System (MEMS) technology is employed to fabricate surface acoustic wave (SAW)-type and resistive-type ozone sensors on quartz glass (SiO2) substrates. The fabrication process commences by using a photolithography technique to define interdigitated electrodes (IDEs) on the substrates. Electron-beam evaporation (EBE) [...] Read more.
Micro-Electro-Mechanical System (MEMS) technology is employed to fabricate surface acoustic wave (SAW)-type and resistive-type ozone sensors on quartz glass (SiO2) substrates. The fabrication process commences by using a photolithography technique to define interdigitated electrodes (IDEs) on the substrates. Electron-beam evaporation (EBE) followed by radio frequency (RF) magnetron sputtering is then used to deposit platinum (Pt) and chromium (Cr) electrode layers as well as a zinc oxide (ZnO) sensing layer, respectively. Finally, annealing is performed to improve the crystallinity and sensing performance of the ZnO films. The experimental results reveal that the ZnO thin films provide an excellent ozone-concentration sensing capability in both sensors. The SAW-type sensor demonstrates a peak sensitivity at a frequency of 200 kHz, with a rapid response time of just 35 s. Thus, it is suitable for applications requiring a quick response and high sensitivity, such as real-time monitoring and high-precision environmental detection. The resistive-type sensor shows optimal sensitivity at a relatively low operating temperature of 180 °C, but has a longer response time of approximately 103 s. Therefore, it is better suited for low-cost and large-scale applications such as industrial-gas-concentration monitoring. Full article
(This article belongs to the Special Issue Advanced Sensors for Gas Monitoring)
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