Search Results (941)

Implementation of novel antiviral coatings and textiles, which can be utilised in the production of personal protective equipment, has the potential to enhance public health security against future pandemic outbreaks. Respiratory viruses, particularly SARS-CoV-2, responsible for COVID-19, have emerged as a major global concern due to their rapid transmission and high mortality rates, leading to nearly seven million deaths worldwide between 2020 and 2025. This statistic underscores the necessity for the development and implementation of advanced antiviral materials to prevent viral infections. This research focused on the in vitro evaluation of the antiviral properties of three antibacterial compounds containing silver (Ag) that were functionalized with coatings. We assessed onsite synthesised Ag powder in comparison to commercially available antibacterial additives, which included nanosilver on colloidal silica (AgSiO₂) and silver sodium hydrogen zirconium phosphate (AgNaOPZr), as potential antiviral agents in coatings against human coronavirus (HCoV). Antiviral assessments revealed that coatings containing Ag at higher concentrations (2.5 and 5%) exhibited limited antiviral effectiveness, with a titer reduction in log < 2. In contrast, the functionalization of AgSiO₂ on coatings significantly suppressed viral replication resulting in a notable reduction in virus titer of log ≥ 2 for all tested concentrations. Full article

Superhydrophobic coatings on aluminum play a crucial role in enhancing corrosion resistance in harsh marine and chloride-rich environments. This study introduces a scalable fabrication method for superhydrophobic aluminum surfaces exhibiting outstanding corrosion resistance. The process involves a two-step technique combining chemical etching with atmospheric pressure chemical vapor deposition (AP-CVD) of perfluorooctyltriethoxysilane (PFOTES). Hierarchical micro- and nanostructures were created by HCl etching, followed by conformal PFOTES functionalization to impart low surface energy. The fabricated surfaces demonstrated water contact angles reaching as high as 175°, coupled with very-low-contact-angle hysteresis, indicative of the Cassie–Baxter wetting state. Electrochemical analyses in saline environments demonstrated a substantial increase in charge transfer resistance and a reduction in corrosion rates by more than an order of magnitude compared to uncoated aluminum, with inhibition efficiencies exceeding 98%. Extended salt spray testing corroborated the durability and efficacy of the dual-modified surfaces. This facile and cost-effective method offers promising prospects for multifunctional aluminum components in marine, infrastructure, and aerospace applications where long-term protection against aggressive environments is required. Full article

Zeolites are becoming potentially important multifunctional fillers in dentistry, providing a distinctive blend of mechanical reinforcement, remineralization, and antimicrobial properties. Their crystalline aluminosilicate frameworks offer ion-exchange capacity, the controlled release of therapeutic ions (Ag⁺, Zn²⁺, Ca²⁺, Sr²⁺, Cu²⁺), and compatibility with various dental composites. Sustainable and cost-effective zeolite production has become possible due to recent developments in synthetic strategies. These include the valorization of industrial and agricultural residues that are abundant in Si and Al. The incorporation of zeolites into dental adhesives, restorative composites, glass ionomer cements, root canal sealers, prosthetic materials, and implant coatings has been shown to improve mechanical stability and remineralization potential, and enhance antibacterial protection. The unique advantage of zeolites in integrating multifunctionality within a single system is emphasized when compared with other fillers, such as hydroxyapatite nanoparticles and bioactive glass. Nevertheless, obstacles persist with respect to clinical validation, regulatory pathways, and long-term biocompatibility. This review critically assesses the structure–function relationships, synthesis strategies, and dental applications of zeolites, while also delineating future perspectives for their translation into clinically approved, sustainable dental biomaterials. Full article

Bronze materials are indispensable across numerous industries for enhancing the durability and performance of components, primarily due to their excellent tribological properties, corrosion resistance, and machinability. This study investigates the impact of different atmospheric conditions on the properties of WAAM (wire arc additive manufacturing) cladded bronze coatings on 09G2S steel substrate. Specifically, the research examines how varying atmospheres—including ambient air (N₂/O₂, no shielding gas), pure argon (Ar), carbon dioxide (CO₂), and 82% Ar + 18% CO₂ (Ar/CO₂) mixture—influence coating defectiveness (porosity, cracks, non-uniformity), wettability (manifested as uniform layer formation and strong adhesion), and the extent of intergranular penetration (IGP), leading to the formation of characteristic infiltrated cracks or “bronze whiskers”. Modern investigative techniques such as optical microscopy (OM), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD) were employed for comprehensive material characterization. Microhardness testing was also carried out to evaluate and confirm the homogeneity of the coating structure. The findings revealed that the bronze coatings primarily consisted of a dominant, highly textured FCC α-Cu phase and a minor BCC α-Fe phase, with Rietveld refinement quantifying a α-Fe volume fraction of ~5%, lattice parameters of a = 0.3616 nm for α-Cu and a = 0.2869 nm for α-Fe, and a modest microstrain of 0.001. The bronze coating deposited under a pure Ar atmosphere exhibited superior performance, characterized by excellent wettability, a uniform, near-defect-free structure with minimal porosity and cracks, and significantly suppressed formation of bronze whiskers, both in quantity and size. Conversely, the coating deposited without a protective atmosphere demonstrated the highest degree of defectiveness, including agglomerated pores and cracks, leading to an uneven interface and extensive whisker growth of varied morphologies. Microhardness tests confirmed that while the Ar-atmosphere coating displayed the lowest hardness (~130 HV_0.1), it maintained consistent values across the entire analyzed area, indicating structural homogeneity. These results underscore the critical role of atmosphere selection in WAAM processing for achieving high-quality bronze coatings with enhanced interfacial integrity and functional performance. Full article

Powder coating, as a promising coating material, has attracted widespread attention due to its convenient construction and being a green option, promoting environmental protection. However, the existence of defects such as insufficient leveling and poor mechanical properties of the coating during the coating process limits the further expansion of its application fields. Therefore, for this article, powder coatings with high leveling performance were prepared by composite modification of nylon 12 (PA-12) resin with polyacrylates and ethylene-α-olefin copolymers (POE). The introduction of modified polyacrylates reduces the surface tension of nylon chains, enhancing melt flowability during curing and making the coating surface smooth. Furthermore, by introducing POE, the flexibility of the powder coating was improved, and its fracture elongation increased from 59% for pure PA-12 to a maximum of 234%. This study provides an effective method for the modification of nylon powder coatings and offers new insights into their use in high-performance coating applications. Full article

To address the premature corrosion failure of chromium-based coatings in harsh environments (e.g., high temperatures, chloride-containing solutions), this work systematically investigates how rare-earth (RE, i.e., Ce and La) elements regulate nitrogen (N) adsorption and diffusion behavior in Cr during the early stages of nitriding, a critical corrosion protection strategy, using first-principles density functional theory (DFT). Results show that RE preferentially occupies Cr substitutional site, increasing the Young’s modulus from 293.5 GPa (pristine Cr) to 344.9 GPa (Ce-doped) and 348.7 GPa (La-doped). Surface RE doping on Cr(110) significantly enhances N adsorption energy from −3.23 eV to −3.559/−3.645 eV (Ce-/La-doped), whereas subsurface doping slightly weakens the adsorption. Moreover, the energy barrier for N penetration into subsurface is reduced from 2.11 eV to 2.03/1.91 eV (Ce-/La-doped), thereby facilitating nitridation. Notably, RE is found to strongly trap vacancies and N atoms, leading to increased migration barriers and thus hindering their long-range transport. These findings demonstrate that RE exhibits a dual role during nitriding: promoting N incorporation at the surface while restricting its deep diffusion into the bulk. The study provides theoretical insights into the atomistic mechanisms by which RE elements modulate nitriding efficiency in Cr-based alloys, offering guidance for the design of RE-doped surface-modified coatings with improved corrosion resistance. Full article

Surface coatings have proven highly effective in addressing the critical challenges of friction, wear, and corrosion on steel substrates, which are responsible for over 80% of mechanical failures in industrial applications. Recent research highlights that advanced coatings—such as ceramic carbides/nitrides, high-entropy alloys, and metal-matrix composites—significantly enhance hardness, wear resistance, and environmental durability through mechanisms including protective oxide film formation, solid lubrication, and microstructural refinement. Moreover, these coatings exhibit robust performance under combined tribological-corrosive (tribocorrosion) conditions, where synergistic interactions often accelerate material degradation. Key developments include multilayer and composite architectures that balance hardness with toughness, self-lubricating coatings capable of in situ lubricant release, and active or self-healing systems for sustained corrosion inhibition. Despite these advances, challenges remain in predicting coating lifetime under multifield service conditions and optimizing interfacial adhesion to prevent delamination. Future efforts should prioritize multifunctional coating designs, improved tribocorrosion models, and the integration of sustainable materials and AI-driven process optimization. This review consolidates these insights to support the development of next-generation coatings for extending the service life of steel components across demanding sectors such as marine, aerospace, and energy systems. Full article

Thermal barrier coatings (TBCs) are critical for protecting hot-section components in gas turbines and aero-engines. Traditional yttria-stabilized zirconia (YSZ) coatings are prone to phase transformation and sintering-induced failure at elevated temperatures. This study fabricated CeScYSZ (4 mol% CeO₂ and 6 mol% Sc₂O₃ co-doped YSZ)/NiCrAlY TBCs using atmospheric plasma spraying (APS). A five-factor, four-level orthogonal experimental design was employed to optimize spraying parameters, investigating the influence of powder feed rate, spray distance, current, hydrogen flow rate and primary gas flow rate on the coating’s microstructure and mechanical properties. The resistance to calcium–magnesium–alumino–silicate (CMAS) corrosion was compared between CeScYSZ and YSZ coatings. The results indicate that the optimal parameters are a spray distance of 100 mm, current of 500 A, argon flow rate of 30 L/min, hydrogen flow rate of 6 L/min, and powder feed rate of 45 g/min. Coatings produced under these conditions exhibited moderate porosity and excellent bonding strength. After exposure to CMAS corrosion at 1300 °C for 2 h, the CeScYSZ coating demonstrated significantly superior corrosion resistance compared to YSZ. This enhancement is attributed to the formation of a CaZrO₃ physical barrier and the synergistic effect of Ce and Sc in suppressing deleterious phase transformations. This study provides an experimental basis for the preparation and application of high-performance TBCs. Full article

In this study, a highly conductive nickel (Ni) layer was deposited onto a P-type (Zr,Ti)Co(Sn,Sb) half-Heusler (HH) thermoelectric (TE) material using a low-cost electro-brush plating technique. Before depositing Ni on the TE material, the plating process was optimised on a stainless steel (SS) substrate. An optimal medium-rate deposition voltage of 6V was identified on the SS substrate, with the desired thickness, superior mechanical performance, reduced sheet resistance and surface roughness, and enhanced electrical conductivity. The optimised deposition condition was then applied to the P-type (Zr,Ti)Co(Sn,Sb) material, resulting in a Ni layer that significantly enhanced its electrical and thermal stability. After thermal exposure at 500 °C for 10 h, the Ni coating effectively protected the TE surface against oxidation and sublimation, suggesting that the interfacial contact properties of P-type (Zr,Ti)Co(Sn,Sb) TE material can be effectively enhanced by depositing a highly conductive, oxidation-resistant Ni layer using the cost-effective, straightforward electro-brush plating technique. Full article

Background: Although teriparatide is efficacious, its once-daily subcutaneous injections cause local adverse events, inconvenience, and higher cost, limiting long-term adherence. Therefore, this research aims to engineer a pH-responsive oral formulation of teriparatide for osteoporosis therapy. Methods: A layered silicate nanocomplex was obtained by spontaneous self-assembly of teriparatide (Teri) with 3-aminopropyl magnesium phyllosilicate (AC). The nanocomplex (AC-Teri) was then coated with a 1:1 blend of two polymethacrylic acid derivatives (Eudragit^® L100 and Eudragit^® S 100) to provide pH-triggered drug release along the gastrointestinal tract. Results: AC-Teri and the coated nanocomplex (EE/AC-Teri) displayed high encapsulation efficiency (>90%) with narrow size distributions. In a stepwise buffer transition system, EE/AC-Teri demonstrated pH-dependent release, with less than 25% drug liberated at pH 1.2, approximately 54% at pH 6.8, and 74% at pH 7.4 over 24 h. Particle size and ζ-potential of EE/AC-Teri shifted in parallel with dissolution of the outer polymer shell. EE/AC-Teri also protected the peptide against enzymatic degradation, preserving the secondary structure of encapsulated teriparatide in simulated intestinal fluids. Compared with free drug, EE/AC-Teri enhanced transcellular drug permeation 2.7-fold in Caco-2 cells. In dexamethasone-induced osteoporotic rats, oral EE/AC-Teri significantly stimulated bone formation while suppressing resorption; micro-CT and histology confirmed recovery of trabecular architecture. Conclusions: EE/AC-Teri represents a promising oral teriparatide formulation for the effective management of osteoporosis. Full article

This study investigates seven advanced hybrid composite thermal protection system (TPS) prototypes, featuring an innovative internal air chamber design that reduces heat conduction and enhances overall thermal protection performance. Specimens were manufactured by fused deposition modeling (FDM), an additive manufacturing technique, using a fire-retardant thermoplastic. Selected configurations were reinforced with continuous carbon or glass fibers, coated with ceramic surface layer, or hybridized with carbon fiber reinforced polymer (CFRP) layers or a CFRP laminate disk. To validate performance, a harsh oxy-acetylene torch (OAT) protocol was implemented, deliberately designed to exceed the severity of most reported typical ablative assessments. The exposed surface of each specimen was subjected to direct flame at a 50 mm distance, recording peak temperatures of 1600 ± 50 °C. Two samples of each configuration were tested under 60 and 90 s exposures. Back-face thermal readings at potential payload sites consistently remained below 85 °C, well under the 200 °C maximum standard threshold for TPS applications. Several configurations preserved structural integrity despite the extreme environment. Prototypes 4.1 and 4.2 demonstrate the most favorable performance, maintaining structural integrity and low back-face temperatures despite substantial thickness loss. By contrast, specimen 6.2 exhibited rapid degradation following 60 s of exposure, which served as a rigorous and selective early-stage screening tool for evaluating polymer-based ablative TPS architectures. Full article

Multilayer packaging materials are extensively used in food packaging, particularly for powdered products. In alignment with sustainable development goals, packaging design should aim to minimize material usage while maintaining the protective properties necessary to preserve food quality and safety, thereby reducing environmental impact. A key strategy is to simplify multilayer structures to enhance recyclability. This study aims to evaluate the potential of sustainable alternative packaging materials with reduced metal and plastic content and improved recyclability for pudding powder packaging, as substitutes for conventional films. Four packaging structures were tested: a conventional three-layer laminate (polyethylene terephthalate (PET)/aluminum foil (Al-foil)/low-density polyethylene (LDPE)), two two-layer structures (AlO_x-coated PET/LDPE and Al-coated PET/LDPE), and a monolayer metallized biaxially oriented polypropylene (MetBOPP). Samples were stored under accelerated conditions (38 °C and 90% relative humidity) for 180 days, and changes in moisture content, water activity, caking degree, glass transition temperature, color, and sensory attributes were monitored. The experimental data were examined for their agreement with various sorption models by creating adsorption isotherms. The acceptable storage period was estimated using the constants calculated from these models. Statistically significant differences (p < 0.05) were observed among the packaging types, primarily associated with their water vapor permeability, affecting moisture content, water activity, caking degree, and color stability. In terms of moisture content, water activity, and caking degree, the conventional PET/Al-foil/LDPE (Polyethylene terephthalate/Aluminum foil/Low density polyethylene) structure demonstrated the best performance, followed by PET.AlO_x/LDPE (AlO_x-coated Polyethylene terephthalate/Low density polyethylene), MPET/LDPE (Metallized polyethylene terephthalate/Low density polyethylene), and MBOPP (Metallized biaxially oriented polypropylene), respectively. The sensory analysis scores followed the same ranking; however, all samples maintained scores above the threshold value of 3 throughout the storage period, indicating that they remained acceptable. Caking degree increased moderately (from 0.61% to 0.89%) and was negatively correlated with appearance scores (R² = −0.89, p < 0.01). Despite slight darkening (Browning Index increased from 18.16 to 20.37), sensory scores for appearance, odor, and taste remained above the acceptable threshold (score > 3.0). Based on the WVTR values of the packaging materials and the application of the GAB model, the estimated shelf lives were 800.32 days for PET/Al-foil/LDPE, 577.92 days for PET.AlO_x/LDPE, 407.58 days for MPET/LDPE, and 229.26 days for MBOPP. In conclusion, the longest shelf life was achieved with PET/Al-foil/LDPE, and it was observed that as the WVTR of the packaging materials increased, the shelf life of the cocoa-based pudding powder decreased; PET.AlO_x/LDPE and MPET/LDPE could be considered for medium-term storage (up to about 1–1.5 years), while MBOPP appeared suitable only for shorter durations (6–8 months). Full article

Epoxy resin coatings are widely employed for steel protection owing to their excellent adhesion, chemical stability, mechanical strength, and barrier properties. However, conventional bisphenol A-based resins and organic solvents may pose risks to reproductive, developmental, and immune systems, as well as contribute to atmospheric pollution. This mini-review critically evaluates recent advancements in fully waterborne bio-based epoxy nanocomposites as sustainable alternatives, with particular emphasis on their enhanced antibacterial and corrosion-resistant performance in tropical marine environments. A central focus is the role of chitosan-grafted graphene oxide (Chi-GO) as a multifunctional nanofiller that significantly enhances both antibacterial efficacy and barrier capabilities. For instance, coatings reinforced with Chi-GO exhibit up to two orders of magnitude lower corrosion current density than pristine epoxy coatings, and achieve over 95% bacterial inhibition against Escherichia coli and Staphylococcus aureus at a 1 wt.% loading. The review summarizes key synthesis methods, functional modification techniques, and commonly adopted evaluation approaches. Emerging research further underscores environmental performance metrics, including reduced volatile organic compound (VOC) emissions and improved life-cycle assessments. By integrating bio-based polymer matrices with Chi-GO, these composite systems present a promising pathway toward environmentally benign and durable protective coatings. Nevertheless, critical challenges concerning scalability and long-term stability under real-world operating conditions remain insufficiently addressed. Future research should emphasize scalable manufacturing strategies, such as roll-to-roll processing, and conduct extended tropical exposure testing (e.g., salt spray tests beyond 2000 h). Additionally, developing comprehensive life-cycle assessment (LCA) frameworks will be crucial for sustainable industrial implementation. Full article

AlSi and nitrogen-doped AlSi (AlSiN) coatings were deposited onto 22MB5 steel, while h-BN coatings were applied to H13 steel using the magnetron-sputtering method. The thermal stability and tribological properties of the AlSi and AlSiN coatings were systematically investigated from room temperature to 800 °C in ambient air. The results indicate that the AlSiN coatings with an FeAl transition layer exhibited outstanding wear resistance and high thermal stability behaviors at elevated temperature because the FeAl layer can inhibit the diffusion of Al and absorb Fe, forming iron-rich intermetallic compounds with a high bonding strength. The FeAl layer plays a critical role in enhancing the coating’s performance. Analysis of the wear mechanisms revealed that the AlSiN coating primarily underwent adhesive wear, while the AlSi coating suffered from abrasive and oxidative wear. These findings offer valuable insights for developing protective coatings for the hot-stamping-forming process. Full article

Sediment erosion is a persistent problem that leads to the deterioration of hydro-turbines over time, ultimately causing blade failure. This paper analyzes the dynamics of sediment in water and its effects on a small Kaplan turbine. Flow data is obtained independently and transferred to a separate Lagrangian-based finite element code, which tracks particles throughout the computational domain to determine local impacts and erosion rates. This solver uses a random walk approach, along with statistical descriptions of particle sizes, numbers, and release positions. The turbine runner features significantly twisted blades with rounded corners, and complex three-dimensional (3-d) flow related to leakage and secondary flows. The results indicate that flow quality, particle size, concentration, and the relative position of the blades against the vanes significantly influence the distribution of impacts and erosion intensity, subsequently the local eroded mass is cumulated for each element face and averaged across one pitch of blades. At the highest concentration of 2500 mg/m³, the results show a substantial erosion rate from the rotor blades, quantified at 4.6784 × 10⁻³ mg/h and 9.4269 × 10⁻³ mg/h for the nominal and maximum power operating points, respectively. Extreme erosion is observed at the leading edge (LE) of the blades and along the front part of the pressure side (PS), as well as at the trailing edge (TE) near the hub corner. The distributor vanes also experience erosion, particularly at the LE on both sides, although the erosion rates in these areas are less pronounced. These findings provide essential insights into the specific regions where protective coatings should be applied, thereby extending the operational lifespan and enhancing overall resilience against sediment-induced wear. Full article