Search Results (303)

The motivation for this work is to study the cause and present mitigation for some challenges faced in preparing porous silicon. This enables benefiting from the appealing benefits of porous silicon that offers a wide range, simple technique for varying the refractive index. Such challenges include the refractive index values, sensitivity to oxidation, some fabrication parameters, and other factors. Additionally, highly doped p-type silicon is preferred to form porous silicon, but it causes high losses, which necessitates its detachment. We investigate some possible causes of refractive index change, especially after detaching the fabricated layers from the silicon substrate. Thereby, we could recommend simple but essential precautions during fabrication to avoid such a change. For example, the native oxide formed in the pores has a role in changing the porosity upon following some fabrication sequence. Oppositely, intrinsic stress doesn’t have a significant role. On another aspect, the effect of differing etching/break times on the filter’s responses has been studied, along with other subtle details that may affect the lateral and depth homogeneity, and thereby the process success. Solving such homogeneity issues allowed reaching thick layers not suffering from the gradient index. It is worth highlighting that several approaches have been reported; unlike these, our method doesn’t require sophisticated equipment that might not be available in every lab. To well characterize the thin films, it has been found essential that freestanding monolayers are used for this purpose. From which, the wavelength-dependent refractive index and absorption coefficient have been determined in the near infrared region (1000–2500 nm) for different fabricated conditions. Excellent fitting with the measured interference pattern has been achieved, indicating the accurate parameter extraction, even without any ellipsometry measurements. This also demonstrates the refractive index homogeneity of the fabricated layer, even with a large thickness of over 16 µm. Subsequently, multilayer structures have been fabricated and tested, showing the successful nano-manufacturing methodology. Full article

This manuscript presents the development of an electrochemical biosensor designed to detect K-562 chronic myeloid leukemia (CML) cells. The biosensor was made of highly oriented pyrolytic graphite (HOPG), functionalized with -OH and -COOH groups by surface etching with strong acids, and subsequently coated with modified titanium dioxide (TiO₂-m). TiO₂-m is TiO₂ modified during its synthesis process using carbon nanotubes functionalized with -OH and -COOH groups. These changes improve the electron transfer kinetics and physicochemical properties of the electrode surface. TiO₂-m improves the sensitivity and selectivity towards leukemic cells. The detection process involved three stages: cell culture, cell adhesion onto the TiO₂–m electrode, and measurement of the electrochemical signal. Fluorescence microscopy and SEM-EDS confirmed cell adhesion and pseudopod formation on the TiO₂-m surface, which is an important finding because K-562 cells are typically nonadherent. Cyclic voltammetry (VC) and differential pulse voltammetry (VDP) demonstrated rapid and sensitive detection of leukemic cells within the concentration range of 6250 to 1,000,000 cells/mL, achieving high reproducibility and strong linearity (R² = 98%) with a detection time of 25 s. The VC and VDP demonstrated rapid and sensitive detection of leukemic cells over a concentration range of 6250 to 1,000,000 cells/mL, achieving adequate reproducibility and stable linearity (R² = 98%), with a detection time of 25 s. These results indicate that the TiO₂-m biosensor is a promising platform for the rapid and efficient electrochemical detection of leukemia cells. Full article

Background: Postoperative infections remain a major complication in spinal surgeries involving intersomatic screws, often compromising osseointegration and long-term implant stability. Questions/Purposes: This study evaluated a nanotextured titanium oxide surface with nanopillar-like morphology designed to reduce bacterial colonization while preserving mechanical integrity and promoting bone integration. Methods: Ti₆Al₄V screws were studied in three batches: control, passivated with HCl and acid mixture treatment to obtain nanotopographies on the surfaces. To create the nanotopographies, the screws were treated with a 1:1 (v/v) sulfuric acid–hydrogen peroxide solution for 2 h. Surface morphology, roughness, wettability, and surface energy were analyzed by SEM, confocal microscopy, and contact angle measurements. Corrosion and ion release were assessed electrochemically and by ICP-MS, respectively. Mechanical behavior, cytocompatibility, mineralization, and antibacterial efficacy were evaluated in vitro. Osseointegration was analyzed in rabbit tibiae after 21 days by histology and bone–implant contact (BIC). Results: The treatment produced uniform nanopillars (Ra = 0.12 µm) with increased hydrophilicity (49° vs. 102° control) and higher surface energy. Mechanical properties and fatigue resistance (~600 N, 10 million cycles) were unaffected. Corrosion currents and Ti ion release remained low. Nanopillar surfaces enhanced osteoblast adhesion and mineralization and reduced bacterial viability by >60% for most strains. In vivo, Bone Index Contact (BIC) was higher for nanopillars (52.0%) than for HCl-treated (43.8%) and control (40.1%) screws, showing a positive osseointegration trend (p > 0.005). Conclusions: The proposed acid-etching process generates a stable, scalable nanotopography with promising antibacterial and osteogenic potential while maintaining the alloy’s mechanical and chemical integrity. Clinical relevance: This simple, scalable, and drug-free surface modification offers a promising approach to reduce postoperative infections and promote bone integration in spinal implants. Full article

Conventional dental materials with organised crystal structures exhibit limitations in corrosion resistance, bioactivity, and drug delivery capability. In contrast, amorphous nanomaterials offer potential advantages in overcoming these limitations due to their unique structural properties. They are characterised by a non-crystalline, disordered atomic structure and are similar to a solidified liquid at the nanoscale. Among the amorphous nanomaterials used in dentistry, there are five major categories: calcium-, silicon-, magnesium-, zirconia-, and polymer-based systems. This study reviewed these amorphous nanomaterials by investigating their synthesis, properties, applications, limitations, and future directions in dentistry. These amorphous nanomaterials are synthesised primarily through low-temperature methods, including sol–gel processes, rapid precipitation, and electrochemical etching, which prevent atomic arrangements into crystalline structures. The resulting disordered atomic configuration confers exceptional properties, including enhanced solubility, superior drug-loading capacity, high surface reactivity, and controlled biodegradability. These characteristics enable diverse dental applications. Calcium-based amorphous nanomaterials, particularly amorphous calcium phosphate, demonstrate the ability to remineralise tooth enamel. Silicon-based amorphous nanomaterials function as carriers that can release antibacterial agents in response to stimuli. Magnesium-based amorphous nanomaterials are antibacterial and support natural bone regeneration. Zirconia-based amorphous nanomaterials strengthen the mechanical properties of restorative materials. Polymer-based amorphous nanomaterials enable controlled release of medications over extended periods. Despite the advances in these amorphous nanomaterials, there are limitations regarding material stability over time, precise control of degradation rates in the oral environment, and the development of reliable large-scale manufacturing processes. Researchers are creating smart materials that respond to specific oral conditions and developing hybrid systems that combine the strengths of different nanomaterials. In summary, amorphous nanomaterials hold great promise for advancing dental treatments through their unique properties and versatile applications. Clinically, these materials could improve the durability, bioactivity, and targeted drug delivery in dental restorations and therapies, leading to better patient outcomes. Full article

Light–matter interactions in optical microcavities attract much attention due to their potential for controlling properties of materials. Among the various types of optical microcavities, porous silicon microcavities (pSiMCs) are of special interest because of their relatively simple fabrication procedure, tunable porosity, and large specific surface area, which make them highly suitable for a wide range of optoelectronic and sensing applications. However, the fabrication of pSiMCs with precisely controlled parameters, which is crucial for effective light–matter coupling, remains challenging due to the multiple variables involved in the process. In addition, the parameter characterizing the capacity of pSiMCs for confining light inside the cavity (the quality factor, QF) rarely exceeds 100. Here, we present advanced methods and protocols for controlled fabrication of pSiMCs at room temperature, combining theoretical and numerical simulations and experimental validation of microcavity structural parameters for enhancing light–matter interactions. This systemic approach has been used to design and fabricate pSiMCs with an about twofold increased QF and correspondingly improved optical performance; the theoretical modeling shows that its further development is expected to increase the QF even more. In addition, we fabricated hybrid fluorescencent structures with the R6G dye embedded into the optimized pSiMCs. This provided a 5.8-fold narrowing of the R6G fluorescence spectrum caused by light–matter coupling, which indicated enhancement of the fluorescence signal at the eigenmode wavelength due to an increased rate of spontaneous emission in the cavity. The proposed methodology offers precise theoretical simulation of microcavities with the parameters required for specific practical applications, which facilitates optimization of microcavity design. The controllable optical properties of pSiMCs make them promising candidates for a wide range of applications where improved spectral resolution, and increased luminescence efficiency are required. This paves the way for further innovations in photonic systems and optoelectronic devices. Full article

Nanostructured TiO₂/Cu coatings were deposited on Ti6Al4V alloy by a two-step glow-discharge sputtering process and evaluated for their structural, electrochemical, and biological properties. Dual-acid etching produced microroughened substrates before TiO₂ layer deposition, followed by surface Cu sputtering with varied deposition times. Characterisation by AFM, OM, SEM/EDS, and XRD confirmed the formation of TiO₂ with Cu/Cu₂O-containing hybrid coatings with good adhesion to the substrate. Increasing Cu deposition enhanced surface hydrophobicity and copper ion release. EIS measurements proved that the coatings retained stable protective behaviour in simulated body fluid (SBF). Antibacterial tests against Escherichia coli showed up to 98% improved efficacy compared to bare Ti6Al4V, confirming the strong antimicrobial role of copper. However, MG63 osteoblast-like cells exhibited reduced viability even after pre-immersion in PBS, suggesting that cytotoxicity was associated not only with excess Cu ion release but also with direct interaction between cells and surface Cu nanostructures. Overall, the results indicate that TiO₂/Cu coatings provide excellent antimicrobial activity, good protection and strong adhesion, but their limited biocompatibility highlights the need for fine-tuned copper incorporation in future biomedical implant applications. Full article

In this paper, a strategy is proposed based on the microstructuring of GaAs substrates by photolithography combined with nanostructuring by electrochemical etching for the purposes of obtaining GaAs nanowire domains in selected regions of the substrate. The micropatterning is based on previously obtained knowledge about the mechanisms of pore growth in GaAs substrates during anodization. According to previous findings, crystallographically oriented pores, or “crysto pores,” grow along specific crystallographic directions within the GaAs substrates, with preferential propagation along the <111>B direction. Taking advantage of this feature, it is proposed to pattern the (111)B surface by photolithography and to, subsequently, apply anodization in an HNO₃ electrolyte. It is shown that the areas of the GaAs substrate under the photoresist mask are protected against porosification due to the growth of pores perpendicular to the surface of the substrates in such a configuration. Pores overlapping under adjusted electrochemical etching conditions results in the formation of GaAs nanowire arrays in the substrate regions not covered by photoresist. Thermal annealing conditions in an argon atmosphere with a low oxygen concentration were developed for the selective oxidation of GaAs nanowires, thus producing a wide-bandgap Ga₂O₃ nanowire pattern on the GaAs substrate. It is shown that the morphology of nanowires can be controlled by adjusting the electrochemical parameters. Smooth-walled nanowire arrays were obtained under specific conditions, while perforated and wall-modulated nanowires were formed when crystallographic pores intersected at a higher applied anodizing potential. Full article

Superhydrophobic coatings on aluminum play a crucial role in enhancing corrosion resistance in harsh marine and chloride-rich environments. This study introduces a scalable fabrication method for superhydrophobic aluminum surfaces exhibiting outstanding corrosion resistance. The process involves a two-step technique combining chemical etching with atmospheric pressure chemical vapor deposition (AP-CVD) of perfluorooctyltriethoxysilane (PFOTES). Hierarchical micro- and nanostructures were created by HCl etching, followed by conformal PFOTES functionalization to impart low surface energy. The fabricated surfaces demonstrated water contact angles reaching as high as 175°, coupled with very-low-contact-angle hysteresis, indicative of the Cassie–Baxter wetting state. Electrochemical analyses in saline environments demonstrated a substantial increase in charge transfer resistance and a reduction in corrosion rates by more than an order of magnitude compared to uncoated aluminum, with inhibition efficiencies exceeding 98%. Extended salt spray testing corroborated the durability and efficacy of the dual-modified surfaces. This facile and cost-effective method offers promising prospects for multifunctional aluminum components in marine, infrastructure, and aerospace applications where long-term protection against aggressive environments is required. Full article

Anodic aluminum oxide (AAO) is a well-known nanomaterial template formed under specific electrochemical conditions. By adjusting voltage, temperature, electrolyte type, and concentration, various microstructural modifications of AAO can be achieved within its hexagonally arranged pore array. To enable broader applications or enhance performance, post-treatment is often employed to further modify its nanostructure after anodization. Among these post-treatment techniques, AAO membrane detachment methods have been widely studied and can be categorized into traditional etching methods, voltage reduction methods, reverse bias voltage detachment methods, pulse voltage detachment methods, and further anodization techniques. Among various delamination processes, the mechanism is highly related to the selectivity of wet etching, as well as the Joule heating and stress generated during the process. Each of these detachment methods has its own advantages and drawbacks, including processing time, complexity, film integrity, and the toxicity of the solutions used. Consequently, researchers have devoted significant effort to optimizing and improving these techniques. Furthermore, through-hole AAO membranes have been applied in various fields, such as humidity sensors, nanomaterial synthesis, filtration, surface-enhanced Raman scattering (SERS), and tribo-electrical nano-generators (TENG). In particular, the rough and porous structures formed at the bottom of AAO films significantly enhance sensor performance. Depending on specific application requirements, selecting or refining the appropriate processing method is crucial to achieving optimal results. As a versatile nanomaterial template, AAO itself is expected to play a key role in future advancements in environmental safety, bio-applications, energy technologies, and food safety. Full article

This study proposes an innovative silver-nanoparticle-assisted electrochemical etching method for the fabrication of porous silicon Bragg reflectors with multi-wavelength reflection characteristics. By introducing silver nanoparticles at varying concentrations (0.1–10 mg/mL) into the conventional HF–ethanol electrolyte and applying periodically modulated current densities (40/100 mA/cm²), the transition from single-peak to multi-peak reflection spectra was successfully achieved. The results demonstrate that at a concentration of 10 mg/mL silver nanoparticles, up to four distinct reflection bands can be obtained. A systematic investigation was conducted on the influence of etching cycles (4–20 cycles) and silver nanoparticle concentration on the optical performance and microstructure. SEM analysis revealed well-defined periodic multilayer structures, while XPS analysis confirmed the presence of metallic silver on the porous silicon surface. This work provides a simple, controllable, and cost-effective approach to the development of multifunctional photonic devices, with promising applications in laser optics, solar cells, chemical sensing, and surface-enhanced Raman scattering. Full article

Monocrystalline silicon, despite its widespread use as a photoelectrode material, is hindered by inherent drawbacks, such as high surface reflectivity, vulnerability to oxide passivation, and instability in aqueous electrolytes. To address these, a micropyramidal texture is fabricated on the silicon surface via wet chemical etching. A heterojunction photoanode was constructed by sequentially depositing NiSe₂ and WO₃ onto the textured silicon using chemical bath deposition, forming NiSe₂/WO₃@SiMPs. The photoanode demonstrates optimal photoelectrochemical performance at a NiSe₂ to WO₃ mass ratio of 9:1. Under simulated solar illumination (AM 1.5 G, 100 mW cm⁻²), it achieves a photocurrent of 5.62 mA cm⁻² at 1.23 V (vs. RHE), and a maximum photocurrent of 13.6 mA cm⁻² at 2.0 V (vs. RHE), markedly outperforming the individual components NiSe₂@SiMPs (8.23 mA cm⁻²) and WO₃@SiMPs (0.95 mA cm⁻²) at 2.0 V (vs. RHE). Electrochemical impedance spectroscopy (EIS) results show a markedly lower charge transfer resistance (Rct) for the NiSe₂/WO₃@SiMPs (8.16 Ω) compared to the single-phase counterparts NiSe₂@SiMPs (121.48 Ω) and WO₃@SiMPs (902.23 Ω), indicating more efficient charge separation. In addition, the photocurrent remains steady for about 10 h without significant degradation. This work presents a promising strategy for improving the photoelectrochemical water splitting efficiency of silicon-based photoelectrodes through rational heterostructure engineering. Full article

Due to their visible photoluminescence (PL) at room temperature, porous silicon particles (PSps) have gained interest for their potential biomedical applications, making them promising biological markers for in vivo or in vitro use. This study explores the PL evolution and stabilization of PSps following a two-step oxidation process involving air annealing and chemical oxidation in deionized water. PS layers were fabricated by electrochemical etching of p⁺-Si wafers and then annealed in air at 300 °C and 600 °C for five minutes. The layers were then stored in deionized water and sonicated to produce PSps. Scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX) were used to analyze the morphology and composition of the particles, and spectrofluorimetry was used to monitor the PL over several weeks. Samples annealed at 300 °C exhibited a transition from nearly complete PL quenching to strong yellow–red emission. In contrast, the 600 °C sample showed no PL emission. The cytotoxicity of the PSps was evaluated using an MTT assay on human endothelial cells (EA.Hy926) with PSps and polyethylene glycol (PEG)-coated PSps at concentrations of (3.5–125 µg/mL) in both serum-free and fetal bovine serum (FBS)-containing media over 24, 48, and 72 h. Cell viability was significantly affected by both exposure time and particle concentration; however, this effect was prevented under conditions mimicking the physiological plasma environment. Full article

The corrosion resistance and microstructural characteristics of 17-4 PH stainless steel fabricated through Metal Binder Jetting (MBJ) were investigated through Cyclic Potentiodynamic Polarization (CPP), Open Circuit Potential (OCP) monitoring, SEM-EDX, optical microscopy, XRD, and chemical etching. Electrochemical tests revealed that as-sintered samples exhibited isotropic corrosion performance across different build-up orientations and directions. The CPP tests indicated the formation of a passive film with limited stability, while the monitoring of the OCP showed initial instability, followed by stabilization over time. Microstructural analysis indicated the presence of microporosities and a structure consisting of martensitic and ferritic grains in the as-sintered 17-4 PH, alongside copper and niobium segregations at grain boundaries, which may deeply influence localized corrosion susceptibility. These findings suggest that the as-sintered 17-4 PH fabricated through MBJ exhibits comparable corrosion behavior to 17-4 PH additive-manufactured through other techniques in which the sintering process is involved. The study highlights the influence of microstructure on electrochemical performance and underscores the need for post processing treatments to enhance corrosion resistance. Full article

This study develops a low-energy, high-precision nanoporous silicon process technology combining electrochemical etching with multi-wavelength laser irradiation and ultrasonic vibration to precisely control the size, porosity, and distribution of the nanoporous silicon structure and examines its potential applications in next-generation optoelectronic devices. This approach overcomes the challenges of poor pore uniformity and structural stability in conventional processes. The effects of different laser parameters, electrochemical conditions, and plasma bonding on the morphology are systematically analyzed. Additionally, the luminescence of the nanoporous silicon layer and its effectiveness in porous silicon diode devices were evaluated. Under 633 nm laser irradiation at 20 mW, the porosity reached 31.24%, exceeding that obtained with longer-wavelength lasers. The PS diode devices exhibited stable electroluminescence with a clear negative differential resistance (NDR) effect at 0~5.6 V. This technique is expected to significantly reduce energy consumption and simplify the manufacturing of silicon-based light-emitting devices. It also offers a scalable solution for next-generation silicon-based optoelectronic devices and advances the development of solid-state lighting and optoelectronics research. Full article

We demonstrate that selective electrochemical etching is a reliable method for detecting and observing the uneven concentration distribution of impurities in indium phosphide crystals, which accompanies the growth of highly doped crystals using the Czochralski method. Even though selective electrochemical etching, as a method of detecting defects in the crystal lattice, has been discussed many times in the literature, it has not yet been described for indium phosphide. In this work, we investigated etching in compositions of various selective electrolytes for InP of n- and p-type conductivity with different surface orientations. We present in detail the features of detecting the striped inhomogeneity of impurity distribution. The mechanisms and peculiarities of the formation of oxide crystallites on the surface of InP during electrochemical processing are presented, including structures like flower-like and parquet crystallites. The formation of porous surfaces, terraces, tracks, and crystallites is explained from the perspective of the defect-dislocation mechanism. Full article